D WIMA MKS 4 Metallized Polyester (PET) Capacitors PCM 7.5 mm to 37.5 mm Special Features Electrical Data High volume/capacitance ratio Self-healing According to RoHS 2002/95/EC Typical Applications For general DC-applications e.g. By-pass Blocking Coupling and decoupling Timing Construction Ur Dielectric: Polyethylene-terephthalate (PET) film Capacitor electrodes: Vacuum-deposited Internal construction: MKS 4: 30 VAC, 40 VAC, 63 VAC, 160 VAC, 200 VAC Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Terminating wire MKS 4: 400 VAC Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Terminating wire Encapsulation: Solvent-resistant, flame-retardant plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Epoxy resin seal: Red 11.08 Capacitance range: 1000 pF to 220 mF (E12-values on request) Rated voltages: 50 VDC, 63 VDC, 100 VDC, 250 VDC, 400 VDC, 630 VDC, 1000 VDC, 1500 VDC, 2000 VDC Capacitance tolerances: 20%, 10% 5% Operating temperature range: -55+ C to +100+ C Climatic test category: 55/100/56 in accordance with IEC Insulation resistance at +20+ C: U test Test voltage: 1.6 U r, 2 sec. Test specifications: In accordance with IEC 60384-2 and EN 130 400 Voltage derating: A voltage derating factor of 1.25 % per K must be applied from +85+ C for DC voltages and from +75+ C for AC voltages. Reliability: Operational life 300 000 hours Failure rate 2 fit (0.5 x U r and 40) C) C 0.33 mF 0.33 mF < C T 220 mF 50 VDC 10 V 5 x 103 M (mean value: 3 x 104 M) 1500 sec (M x mF) (mean value: 4500 sec) 63 VDC 50 V 1 x 104 M (mean value: 5 x 104 M) 3000 sec (M x mF) (mean value: 6000 sec) 100 VDC 100 V 1.5 x 104 M (mean value: 5 x 104 M) 5000 sec (M x mF) (mean value: 15000 sec) U250 VDC 100 V 3 x 104 M (mean value: 1 x 105 M) 10 000 sec (M x mF) (mean value: 40 000 sec) Measuring time: 1 min. Dissipation factors at + 20) C: tan d at f C 0.1 mF 0.1 mF < C T 1.0 mF 10 -3 1 kHz 10 kHz 100 kHz C > 1.0 mF 10 -3 8x 15 x 10 -3 30 x 10 -3 10 x 10 -3 - - 8x 15 x 10 -3 - Maximum pulse rise time: Capacitance pF/mF 1000 ... 0.01 ... 0.033 ... 0.1 ... 0.33 ... 1.0 ... 3.3 ... 10 ... Pulse rise time V/msec max. operation/test 50VDC 63VDC 100VDC 250VDC 400VDC 630VDC 1000VDC 1500VDC 2000VDC 6800 - 0.022 - 0.068 - 0.22 10/100 0.68 9/90 2.2 6/60 6.8 2.5/25 220 2.5/25 - 30/300 15/150 10/100 9/90 6/60 3/30 2.5/25 - 30/300 15/150 12/120 9/90 5/50 3/30 2.5/25 - 35/350 20/200 15/150 10/100 6/60 6/60 3/30 - 38/380 25/250 15/150 10/100 9/90 6/60 6/60 - 40/400 32/320 17/170 13/130 13/130 9/90 - 70/700 50/500 26/260 20/200 20/200 14/140 12/120 - 90/900 100/1000 50/500 60/600 35/350 40/400 35/350 40/400 20/200 38/380 15/150 - - - - - for pulses equal to the rated voltage Mechanical Tests Pull test on leads: d T 0.8 l: 10 N in direction of leads d > 0.8 l: 20 N in direction of leads according to IEC 60068-2-21 Vibration: 6 hours at 10 ... 2000 Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC 60068-2-6 Low air density: 1kPa = 10 mbar in accordance with IEC 60068-2-13 Bump test: 4000 bumps at 390 m/sec 2 in accordance with IEC 60068-2-29 Packing Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. Detailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 57 D WIMA WIMA MKS FKP 44 Continuation General Data Capacitance 0.01 mF 0.015 0.022 0.033 0.047 0.068 0.1 mF 0.15 0.22 0.33 0.47 0.68 " 1.0 mF 1.5 2.2 3.3 4.7 6.8 10 mF 15 22 33 47 68 100 150 220 mF 50 VDC/30 VAC * 63 ** W W H L PCM 2.5 4 2.5 4 2.5 4 2.5 4 2.5 4 2.5 4 2.5 7 10 7 .5 2.5 4 2.5 7 10 7 .5 2.5 4 2.5 7 10 7 .5 3 4 2.5 7 10 7 .5 4 4 3 8.5 10 7 .5 4 4 4 9 10 7 .5 5 4 4 9 10 7 .5 5 4 5 10.5 10.3 7 .5 5.7 5 5.7 12.5 10.3 7 .5 5 6 5.7 12.5 10.3 7 .5 6 7 7.2 12.5 10.3 7 .5* 7 6 12 13 10* 6 7.2 12.5 10.3 7 .5* 8 6 12 13 10* 7 9 16 18 15 8.5 11 11 21 26.5 22.5 11 11 11 21 31.5 27.5 13 13 24 31.5 27.5 15 VDC/40 VAC * ** H L PCM 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 7 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 10.5 10.3 7.5* 9 13 10* 10.5 10.3 7.5* 9 13 10* 12.5 10.3 7.5* 11 13 10* 11 13 10* 12.5 18 15* 12 13 10* 14 18 15* 14 18 15* 15 26.5 22.5* 15 18 15* 16.5 26.5 22.5* 18.5 26.5 22.5* 21 31.5 27.5* 21 26.5 22.5* 21 31.5 27.5* 24 31.5 27.5 26 31.5 27.5 15 13 20 17 19 20 24 29 29 39.5 32 39.5 45.5 26 24 39.5 29 32 39.5 45.5 31.5 41.5 31.5 41.5 41.5 41.5 41.5 27.5* 37.5* 27.5* 37.5* 37.5 37.5 37.5 17 17 20 19 20 24 31.5 41.5 31.5 41.5 41.5 41.5 100 VDC/63 VAC * ** W H L PCM 2.5 7 10 7.5* 4 9 13 10* 2.5 7 10 7.5* 4 9 13 10* 2.5 7 10 7.5* 4 9 13 10* 2.5 7 10 7 .5* 4 9 13 10* 2.5 7 10 7.5* 4 9 13 10* 2.5 7 10 7.5* 4 9 13 10* 2.5 7 10 7.5* 4 9 13 10* 3 8.5 10 7.5* 4 9 13 10* 3 8.5 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4.5 9.5 10.3 7.5* 4 9 13 10* 5 10.5 10.3 7.5* 4 9 13 10* 5.7 12.5 10.3 7.5* 5 11 13 10* 6 12 13 10* 7 14 18 15* 8 15 18 15* 6 15 26.5 22.5* 9 16 18 15* 7 16.5 26.5 22.5* 10.5 19 26.5 22.5* 9 19 31.5 27.5* 10.5 19 26.5 22.5* 11 21 31.5 27.5* 13 24 31.5 27.5 13 24 15 17 13 27.5* 17 37.5* 27.5* 20 37.5* 37.5 24 37.5 26 29 24 29 250 W 3 4 3 4 3 4 3 4 3 4 4 4 4 4 5 4 5 5 5.7 5 6 6 7 VDC/160 VAC * ** H L PCM 8.5 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 10.5 10.3 7.5* 9 13 10* 10.5 10.3 7.5* 11 13 10* 12.5 10.3 7.5* 11 13 10* 12 13 10* 12.5 18 15* 14 18 15 VDC/200 VAC * ** H L PCM 8.5 10 7.5* 9 13 10* 8.5 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 9 10 7.5* 9 13 10* 10.5 10.3 7.5* 9 13 10* 10.5 10.3 7.5* 9 13 10* 10.5 10.3 7.5* 11 13 10* 12.5 10.3 7.5* 12 13 10* 12 13 10* 12.5 18 15* 15 18 15 8 6 7 15 18 15* 15 26.5 22.5* 16.5 26.5 22.5 8 6 9 7 10.5 9 11 11 11 15 15 16 16.5 19 19 21 21 21 18 26.5 18 26.5 26.5 31.5 26.5 31.5 31.5 13 24 17 29 31.5 27.5 17 15 31.5 27.5 19 34.5 31.5 27.5* 26 41.5 37.5* 32 41.5 37.5 34.5 29 32 45.5 31.5 41.5 41.5 41.5 39.5 41.5 37.5 31.5 27.5 17 17 31.5 27.5 19 31.5 27.5* 24 41.5 37.5* 41.5 37.5 15* 22.5* 15* 22.5* 22.5* 27.5* 22.5* 27.5* 27.5 400 W 3 4 3 4 4 4 4 4 5 4 5 4 5 5 5.7 6 6 6 8 10.5 11 11 11 11 19 21 21 21 21 26.5 31.5 26.5 31.5 31.5 13 24 31.5 27.5 17 29 31.5 27.5 27.5* 20 37.5* 37.5 37.5 22.5* 27.5* 22.5* 27.5* 27.5 39.5 41.5 37.5 W 45.5 41.5 37.5 L H * AC voltage: f 50 Hz; 1.4 x U rms + UDC T Ur Pd * On ordering please state the required PCM (lead spacing)! If not specified, smaller PCM will be booked. Dims. in mm. 0.5 0.6 0.6 0.8 1.0 Taped version see page 121. PCM W 7.5 T3 U4 7.5 10 15 - 27.5 37.5 6 -2 d PCM at the lead exit points ( 0.4) 11.08 ** PCM = Printed circuit module = lead spacing Rights reserved to amend design data without prior notification. 58 Continuation page 59 D WIMA MKS 4 Continuation General Data Capacitance W 630 VDC/400 VAC* ** H L PCM 1000 pF 1500 2200 3300 4700 6800 0.01 mF 0.015 0.022 0.033 0.047 0.068 0.1 mF 0.15 0.22 0.33 0.47 0.68 1.0 mF 1.5 2.2 3.3 4.7 6.8 3 4 4 4 4.5 4 5 5 5.7 6 6 5 6 6 7 6 8 6 7 9 10.5 9 11 11 11 8.5 9 9 9 9.5 9 10.5 11 12.5 12 12 11 12.5 15 14 15 15 15 16.5 19 19 19 21 21 21 10 13 10 13 10.3 13 10.3 13 10.3 13 13 18 18 26.5 18 26.5 18 26.5 26.5 31.5 26.5 31.5 26.5 31.5 31.5 7.5** 10* 7.5** 10* 7.5** 10* 7.5** 10* 7.5** 10* 10* 15* 15* 22.5* 15* 22.5* 15* 22.5* 22.5* 27.5* 22.5* 27.5* 22.5* 27.5* 27.5 15 17 15 20 19 20 24 26 34.5 26 39.5 32 39.5 45.5 31.5 31.5 41.5 31.5 41.5 41.5 41.5 27.5 27.5* 37.5* 27.5* 37.5* 37.5 37.5 1000 VDC/400 VAC* ** W H L PCM 3 8.5 10 7.5* 4 9 13 10* 3 8.5 10 7.5* 4 9 13 10* 3 8.5 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4 9 10 7.5* 4 9 13 10* 4.5 9.5 10.3 7.5* 4 9 13 10* 5 10.5 10.3 7.5* 5 11 13 10* 5.7 12.5 10.3 7.5* 6 12 13 10* 5 11 18 15 6 6 7 6 8 6 9 7 8.5 1500 VDC/400 VAC * ** W H L PCM 4 9 13 10 2000 VDC/400 VAC* ** W H L PCM 4 9 13 10 4 9 13 10 4 9 13 10 4 9 13 10 5 11 13 10 4 9 13 10 4 5 5 5 6 5 6 9 11 11 11 12 11 12.5 13 18 13 18 13 18 18 10* 15* 10* 15* 10* 15* 15 6 5 5 12 11 11 13 18 18 10* 15* 15 6 12.5 18 15 7 6 6 14 15 15 18 26.5 26.5 15* 22.5* 22.5 7 6 8 6 7 14 15 15 15 16.5 18 26.5 18 26.5 26.5 15* 22.5* 15* 22.5* 22.5 7 16.5 26.5 22.5 10.5 19 26.5 22.5 8.5 18.5 26.5 22.5 11 11 11 21 21 21 26.5 31.5 31.5 22.5* 27.5* 27.5 13 24 31.5 27.5 17 13 17 29 24 29 31.5 41.5 41.5 27.5* 37.5* 37.5 20 39.5 41.5 37.5 24 45.5 41.5 37.5 12.5 15 14 15 15 15 16 16.5 18.5 18 26.5 18 26.5 18 26.5 18 26.5 26.5 15* 22.5* 15* 22.5* 15* 22.5* 15* 22.5* 22.5 10.5 9 11 19 19 21 26.5 31.5 31.5 22.5* 27.5* 27.5 10.5 19 26.5 22.5 13 24 31.5 27.5 11 11 13 21 21 24 26.5 31.5 31.5 22.5* 27.5* 27.5 15 26 31.5 27.5 17 17 20 17 20 34.5 29 39.5 29 39.5 31.5 41.5 31.5 41.5 41.5 27.5* 37.5* 27.5* 37.5* 37.5 17 17 19 20 29 29 32 39.5 31.5 41.5 41.5 41.5 27.5* 37.5* 37.5 37.5 24 45.5 41.5 37.5 24 45.5 41.5 37.5 * AC voltage: f 50 Hz; 1.4 x U rms + UDC T Ur ** PCM = Printed circuit module = lead spacing * On ordering please state the required PCM (lead spacing)! If not specified, smaller PCM will be booked. ** Admissible AC voltage 250 VAC max. Dims. in mm. 11.08 Taped version see page 121. W Pd 0.5 0.6 0.6 0.8 1.0 PCM L W 7.5 T3 U4 7.5 10 15 - 27.5 37.5 H 6 -2 d PCM at the lead exit points ( 0.4) Rights reserved to amend design data without prior notification. AC voltage graphs see page 66 59 D WIMA MKP 4 Continuation Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). WIMA MKS 4 Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). 22 2 0.0 47 102 1000 VDC 1500 VDC 2000 VDC 5 2 101 Technical information and general data see page 57. 66 102 2 5 3.3 103 2 00 0.0 1 F 0.2 2 1. F 0 F F 5 pF F 10 47 0.0 00 22 F 0 0.4 .1 F 7 F 2.2 F 104 2 00 pF pF 5 f 105 Hz 11.08 Urms V 5 400 D Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process Wave soldering T A preheating of through-hole WIMA capacitors is allowed for temperatures T max P 100 C. In practice a preheating duration of t P 5 min. has been proven to be best. 260 240 220 200 180 160 140 120 100 80 60 40 20 Single wave soldering Soldering bath temperature: T P 260 C Immersion time: t P 5 sec Double wave soldering Soldering bath temperature: T P 260 C Immersion time: 2 x t P 3 sec Due to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. 10 s [C] see detailenlargement 2s 3s t 30 60 90 120 150 180 210 240 [sec] Typical temperature/time graph for double wave soldering WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VDE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing lead attachment cast resin preparation/ encapsulation " 100% final inspection " AQL check All WIMA capacitors, irrespective of whether through-hole devices or SMD, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. - - - - - Lead PCB CFC Hydrocarbon chloride Chromium 6+ - - - - - PBB/PBDE Arsenic Cadmium Mercury etc. RoHS Compliance According to the RoHS Directive 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 2006. For the sake of the environment WIMA has refraind from using such substances since years already. We merely use pure, recyclable materials for packing our components, such as: " " " " carton cardboard adhesive tape made of paper polystyrene We almost completely refrain from using packing materials such as: " foamed polystyrene (Styropor(R)) " adhesive tapes made of plastic " metal clips Tape for lead-free WIMA capacitors DIN EN ISO 14001:2005 WIMA's environmental management has been established in accordance with the guidelines of DIN EN ISO 14001:2005. The certification has been granted in June 2006. 11.08 " " " " " " " WIMA Environmental Policy 16 D Typical Dimensions for Taping Configuration Vh P P2 Diagram 1: PCM 2.5/5/7.5mm W W1 W0 H H1 W2 P1 D0 d P t F P0 H1 P P1 H P1 d d P0 P2 F Diagram 2: PCM 10/15 mm Diagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components Designation Carrier tape width Dimensions for Radial Taping Symbol PCM 2.5 taping W P0 P2 F 18.0 p0.5 PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing Hold-down tape width W0 6.0 6.0 12.0 12.0 12.0 12.0 12.0 adhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tape Hole position W1 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 Hold-down tape position W2 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. Feed hole diameter D0 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 12.7 p1.0 12.7 p1.0 12.7 p1.0 25.4 p1.0 25.4 p1.0 38.1 p1.5 4.0 p0.2 3*8.1 p1.5 or 50.8 p1.5 Pitch of component P Feed hole pitch P0 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch Feed hole centre to lead P1 5.1 p0.5 3.85 p0.7 2.6 p0.7 7.7 p0.7 5.2 p0.7 7.8 p0.7 5.3 p0.7 Hole centre to component centre P2 6.35 p1.3 6.35 p1.3 6.35 p1.3 12.7 p1.3 12.7 p1.3 19.05 p1.3 19.05 p1.3 Feed hole centre to bottom Hv edge of the component 16.5 p0.3 18.5 p0.5 16.5 p0.3 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 Feed hole centre to top H edge of the component1 H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 24.5 to 31.5 H+Hcomponent < H1 25.0 to 31.5 H+Hcomponent < H1 26.0 to 37.0 H+Hcomponent < H1 30.0 to 43.0 H+Hcomponent < H1 35.0 to 45.0 Lead spacing at +0.8 F 2.5 p0.5 5.0 upper edge of carrier tape -0.2 7.5 p0.8 10.0 p0.8 15 p0.8 22.5 p0.8 27.5 p0.8 Lead diameter d 0.4 p0.05 Component alignment Dh p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 Total tape thickness t Package v (see also page 122) REEL 0.5 p0.05 0.5 +0.06 p0.05 or 0.6 -0.05 0.5 +0,06 p0.05 or 0.6 -0.05 ROLL/AMMO P 360 max. 52 p2 P 30 p1B 58 p2 depending on comp. dimensions Unit 11.08 12.7 p0.3 v Please give H" dimensions and desired packaging type when ordering. Diameter of leads see General Data. 0.8 +0,08 -0.05 0.8 +0,08 -0.05 +0.08 0.8 -0.05 AMMO 52 p2 54 p2 max. P 500 max. B 58 p2 or REEL B 60 p2 REEL PP 360 30 p1 P 25 p1 66 p2 68 p2 depending on PCM and component dimensions see details page 124. Dims in mm. Please clarify customer-specific deviations with the manufacturer. * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible 121