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Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
USB3F TV (USB-A)
USB connection system for harsh environment
With USB Field, you can insert a standard USB 3.0 cordset into a metallic plug
which will protect it from shocks, dust and fluids.
No hazardous on-field cabling and grounding!
Also available a version including plug + cordset: see next page.
This metallic plug is connected into a receptacle, using a Tri Start Thread cou-
pling mechanism (MIL-DTL-38999 series III type) with anti-decoupling device
for high vibrations.
COMPLIANT
ROHS
N & BZ
Main characteristics
n Sealed against fluids and dusts (IP68)
n Shock, vibration and traction resistant
n No cabling operation in field and no tools required
n Improved EMI protection
nTri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with
anti-decoupling device - Shell size 15
n2 mechanical coding / polarization possibilities (receptacle insert rotation)
nUSB3F TV plug retention in the receptacle: 100 N in the axis
nMating cycles: 500 minimum
Environmental protection
nSealing (when mated): IP68 (temporary immersion)
nSalt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
500 h with marine bronze shell
nFire retardant / low smoke: UL94 V0 and NF F 16 101 & 16 102
nVibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
nShocks: IK06: weight of 250 g drop from 40 cm [15.75 in] onto connectors (mated
pair)
nHumidity: 21 days, 43°C, 98% humidity
nTemperature range: - 40°C / +85°C
NEW
USB3.0
Data transmission
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
Series USB3 Field TV USB3F TV 2 A G
Shell type
6: plug (without cordset) - For cordset solution, see page 88.
2: square flange receptacle with female USB3.0 termination - For cordset solution, see page 90.
7: jam nut receptacle with female USB3.0 termination - For cordset solution, see page 90.
Coding (for receptacle only)
A or B
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Examples: - plug, olive drab cadmium plating: USB3F TV 6 G
- jam nut receptacle, coding B, nickel plating: USB3F TV 7 B N
Part number code: plug and receptacles without cordset.
Dataspeed
10 x higher
than USB2.0
Dataspeed
10 x higher
than USB2.0
Plug without cordset
n Shell type 6
Part number type: USB3 FTV 6 x
Nota: assembling instructions on page 89
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Receptacles
n Square flange receptacle
4 mounting holes - Shell type 2
Part number type: USB3 FTV 2 x
n Jam nut receptacle
Hexagonal nut mounting - Shell type 7
Part number type: USB3 FTV 7 x
Panel Drilling
Coding A Coding B
Coding A Coding B
Panel Drilling
Conguration use
For PC to peripheral application, use a crossed USB3 cable
« CROS » type in the part number code
For PC to PC application, use a straight USB3 cable
« STR » type in the part number code
RECEPTACLE
IS CROSSED
RECEPTACLE
IS CROSSED
Main key Main key
Main key Main key
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Coding A Coding B
Plug with reinforced USB3.0 cordset
n Shell type 6
Part number type: USB3 FTV 6 x xx x CROS
USB3 FTV 6 x xx x STR
Plug with open reinforced USB3.0 cable
n Shell type 6
Part number type: USB3 FT V 6 x xx x OPEN
2 codings available for plugs
Series USB3 Field TV USB3F TV 6 A 03 G STR
Shell type
6: plug (with cordset)
Coding
A or B
Cordset length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Type of cable *
CROS: high reliability USB3 cable crossed
STR: high reliability USB3 cable straight
OPEN: high reliabilty USB3 cable open no plug at the end’
Examples: - plug, coding B, with 0.5m length of high reliability USB3 cable crossed, nickel plating: USB3F TV 6 B 05 N CROS
- plug, coding A, with 1m length of high reliability USB3 cable straight, olive drab plating: USB3F TV 6 A 10 G STR
- plug, coding B, with 0.3m length of high reliability USB3 OPEN, nickel plating: USB3F TV 6 B 03 N OPEN
* IMPORTANT NOTE
• for PC to PC application, use a CROS type of cable
• for PC to peripheral application, use a STR type of cable
See Configuration use on page 87
Part number code: plugs with cordset.
Main key
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Assembly instructions
Can be used with most the USB3.0 cordset brands : No tools required!
Plug assembly
1. Insert the USB3 cordset into the metallic backshell
2. Insert the retention spacer laterally to the cable (this spacer is soft,
in order to adapt to different shapes of overmolding) and slide the
overmolding of the USB3-A plug into this retention spacer
3. Insert the friction ring laterally to the cable
4. Choose the right coding (2 positions) and insert the USB-A plug into
the protective plug.Note at this step, the main key is used for polar-
ization through the blue seal.
7. Screw the backshell on the plug body. A wrench can be necessary to
fully tighten it, and the connection to the receptacle can help
n Metallic caps
USBF TVC 2 G
Connector type
6: plug
2: square flange receptacle
7: jam nut eceptacle
Shells material & finish
N: aluminium shell - nickel - ROHS compliant
G: aluminium shell - olive drab cadmium
BZ: marine bronze shell - ROHS compliant
n Panel gasket for square flange receptacle
Thickness: 0,8 mm [.031]
P/n: JE15
1 2
3 4
5 6
Accessories
IMPORTANT NOTE
The sealing is done by the blue seal.
USB3 cordset usable - Not provided
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USB3F TV (USB-A)
Transversally sealed receptacles
Data transmission
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
In some applications, a transversal sealing for the receptacle is a « must ».
This will prevent fluids and dust from going through the receptacle when
plug or cap are not mated to the receptacle. The sealed solution (version
"S") has a compound at the rear of the receptacle below. In addition,
the Sealed USB3F TV has been successfully tested in very high vibration
corresponding to airplane applications.
COMPLIANT
ROHS
N & BZ
Main characteristics
n Sealed against fluids and dusts (IP68)
n Shock, vibration and traction resistant
n No cabling operation in field and no tools required
n Improved EMI protection
nTri Start Thread coupling mechanism (MIL-DTL-38999 series III type) with anti-
decoupling device - Shell size 15
n2 mechanical coding/polarization possibilities by the user (receptacle insert rota-
tion)
nUSB3F TV plug retention in the receptacle: 100 N in the axis
nMating cycles: 500 minimum
Environmental protection
nSealing (when mated): IP68 (temporary immersion)
nSalt spray: 48 h with nickel plating
> 500 h with olive drab cadmium
500 h with marine bronze shell
nFire retardant / Low smoke: UL94 V0 and NF F 16 101 & 16 102
nVibrations: 10 – 500 Hz, 10 g, 3 axes: no discontinuity > 1micro s
nShocks: IK06 weight of 250 g drop from 40 cm [15.75 in] onto connectors
(mated pair)
nHumidity: 21 days, 43°C, 98% humidity
nTemperature range: - 40°C / +85°C
Series USB3 Field TV USB3F TV 2 SA 03 G STR
Shell type
2S: square flange receptacle
7S: jam nut receptacle
Coding
A or B
USB cable length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Type of cable *
ACROS: high reliability crossed USB3 cable with plug at the end
ASTR: high reliability straight USB3 cable with plug at the end
OPEN: high reliability cable open = no plug at the end
Examples: - square flange receptacle, with 0.5m length of high reliability USB3 cable crossed, coding B, nickel plating: USB3F TV 2 S B 05 N CROS
- jam nut receptacle, with 1m length of high reliability USB3 cable straight, coding A, olive drab cadmium plating: USB3F TV 7 S A 10 G STR
- jam nut receptacle, with 0.3m length of high reliability USB3 cable open, coding B, olive drab cadmium plating: USB3F TV 7 S B 03 G OPEN
Part number code
NEW
USB3.0
* IMPORTANT NOTE
• for PC to PC application, use a CROS type of cable
• for PC to peripheral application, use a STR type of cable
See Configuration use on page 87
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Panel drilling
Receptacles with USB-A cordset
n Square flange receptacle
4 mounting holes: shell type 2
Part number: USB3 FTV 2 S x xx x CROS
USB3 FTV 2 S x xx x STR
n Jam nut receptacle hexagonal nut mounting: shell type 7
Part number: USB3 FTV 7 S x xx x CROS
USB3 FTV 7 S x xx x STR
Panel drilling
Coding A Coding B
Coding A Coding B
Main key Main key
Main key Main key
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Receptacles with open reinforced USB3.0 cable
n Square flange receptacle - 4 mounting holes: shell type 2
Part number type: USB3F TV 2 S A xx x OPEN
n Jam nut receptacle hexagonal nut mounting: shell type 7
Part number type: USB3F TV 7 S A xx x OPEN
Panel drilling
Panel drilling
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USB3F TV
Hermetic receptacles
COMPLIANT
ROHS
N & BZ
NEW
Data transmission
USB specification 3.0
Data rate: up to 5Gb/s for high speed USB
Applications
n Embedded computers
n Data acquisition and transmission in harsh
environment
n Railways
n Battelfield communication systems
n Navy systems
In some applications, a transversal hermiticity for the receptacle is a « must ».
This will prevent gas from going through the receptacle when plug or cap are
not mated to the receptacle.
The hermetic solution (version "H") has a compound at the rear of the receptacle.
Helium leakage is less than 1.10-6 cm3 per second [0.1 micron cubit ft per hour]
at one bar [15 psi] pressure differential.
Main characteristics
n Same as the USB3F TV (see page 76)... a complete IP68 sealing of the receptacle
is added (even with no plug or no protective cap mated).
n Outside dimensions are the same as the standard USB3F TV (USB-A).
n Vibrations : the compounded version of the USBF TV has been tested in vibration
following the NAS 1599 aeronautic specification (ambient temperature):
5 - 3000 Hz, 20g, 2.5 mm [.1 inch] double amplitude, 3 axes, 12 hours
Note: this specification exceeds MIL-C-26500 requirements.
IMPORTANT NOTE
Due to the compound, the coding of the connector must be done in the factory: use the codes A or B in the part number.
Example: USBF3TV 2H A 2 N 03 A
Series USB3 Field TV USB3F TV 2 HA 03 G STR
Shell type
2H: square flange receptacle
7H: jam nut receptacle
Coding
A or B
USB cable length
03: 0.3 m [11.81 inches]
05: 0.5 m [19.68 inches]
10: 1 m [39.37 inches]
15: 1.5 m [59.05 inches]
Shells material & finish
G: aluminium shell - olive drab cadmium plating
N: aluminium shell - nickel plating - ROHS compliant
Type of cable *
ACROS: high reliability crossed USB3 cable with plug at the end
ASTR: high reliability straight USB3 cable with plug at the end
OPEN: high reliability cable open = no plug at the end
Examples: - square flange receptacle, with 0.5m length of high reliability USB3 cable crossed, coding B, nickel plating: USB3F TV 2 H B 05 N CROS
- jam nut receptacle, with 1m length of high reliability USB3 cable straight, coding A, ODC plating: USB3F TV 7 H A 10 G STR
- jam nut receptacle, with 0.3m length of high reliability USB3 cable open, coding B, ODC plating: USB3F TV 7 H B 03 G OPEN
Part number code
Same for jam nut receptacle.
* IMPORTANT NOTE
• for PC to PC application, use a CROS type of cable
• for PC to peripheral application, use a STR type of cable
See Configuration use on page 87
Coding A Coding B
A coding
B coding
Main key
Main key
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Sealing level IP54
(Splash and dust Proof )
USB3 Receptacle with Self Closing Cap
COMPLIANT
ROHS
N & B
Version: USB-A (front and back termination)
USB3F 21 X SCC
This Self Closing Cap automatically protects the USB3
square flange receptacles (MIL-C-26482 type), protecting
your system from dust and water projections.
The same cap can be used to protect RJ45, USB2.0, USB-B
and IEEE1394 receptacles. A spring automatically closes
the upper part of the cap when either the RJ Field plug,
RJ45 cordset, USB or IEEE1394 cordset, or USB key are
removed from the receptacle.
Part
number *
Plating Metallized inserts (EMI)
USB3F 2B SCC Black coated No
USB3F 2N SCC Nickel plated Yes
USB3F 2G SCC Olive drab cadmium plated Yes
* The part number includes the receptacle + the self closing cap
RJF 21 X SCC, USBF 21 X SCC, USBBF 21 X SCC, & IEEE1394
RJ45 version
(see page 25)
IEEE1394 version
(see page 143)
USB-B version
(see page 118)
n Note: Panel gasket with any of these receptacles: JE18
NEW
USB2.0-A version
(see page 107)
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This Self Closing cap automatically protects the USB3F TV (type A) square flange receptacles (MIL-DTL-38999 type),
protecting your system from dust and water projection.
A spring automatically closes the upper part of the cap when the USB plug is removed from the receptacle.
n Panel gasket for square flange receptacle
(thickness: 0,8 mm [.031]):
Metallic Self Closing Cap (SCC)
For USB3F TV square flange receptacles.
40
[ 1,5748 ]
47,5
[ 1,8701 ]
24,61
[ 0,969 ]
31
[ 1,2205 ]
4- Ø 3,25
[ 0,128 ]
24,61
[ 0,969 ]
29,5
[ 1,1614 ]
Ø25,3
[ 0,996]
30,9
[ 0,2165 ]
18
[ 0,7087 ]
Part
number
Plating P/N
Black - ROHS compliant USBFTVSCCB
Nickel - ROHS compliant USBFTVSCCN
Olive drab cadmium USBFTVSCCG
Remark: also compatible with USBFTV 2.0 (type A) & USBBFTV (type B) square ange receptacles.
USBFTV2XX (see page 106)
USBBFTV2XX (see page 110)
Part number: JE15
Green Nickel
IMPORTANT NOTE
Metal Self Closing caps are sold separately (without receptacle).
Black
Sealing level
IP67
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High Reliability USB 3.0 Cordsets
General construction: this is a USB-3.0 cable containing two 28 AWG 90Ω
USB3.0 parallel shielded pair, one 28 AWG USB2.0 pair, and two 24 AWG
power conductors, overall SFTP shields (SFTP = double shielding, braid and
foild), jacketed in black UV resistant Polyurethane HFFR*. Designed for fixed
or portable applications in industrial and harsh environments.
*HFFR: Halogen Free Flame Retardant.
Jacket compound specification:
Halogen Free Flame Retardant Polyether-based Polyurethane. Glossy finish.
Excellent hydrolysis resistance. High microbial resistance. UV resistant. High
flexibility.
Applications
n Robotics
n Motion control
n Railways
n CNC machines
n Battelfield communication
n Industrial process
PHYSICAL CHARACTERISTICS
DATA CONDUCTORS Tinned stranded copper, 7/0.13 mm nom (28
AWG)
DATA INSULATION 1 mm nom
COLOR DATA PAIR Green & white (USB2.0)
Yellow & blue, orange & violet (USB3.0)
POWER CONDUCTORS Tinned copper, 7/0.2 mm (24 AWG)
POWER INSULATION 1.1 mm nom
COLOR POWER WIRE Red & Black
SHIELDS USB 3.0 pair: foil + stranded tinned copper
drain wire.
Overall: foil + shield braiding of tinner copper
wires (coverage 85%).
JACKET PU compound
COLOR JACKET Black
WEIGHT 31 lbs/1000ft (46 kg/km)
OUTSIDE DIAM. 0.20 inch (5.7 mm nom. +/- 0.2)
MIN BEND RADIUS
(During operation)
57 mm (10 x O. D.)
MIN BEND RADIUS
(During installation)
28.5mm (5 x O.D.)
TEMPERATURE installation &
operational
Plus 85°C, minus 40°C
COMPLIANT
ROHS
Datas
for cable alone only
(without USB plug)
CORDSETS WITH A USBA PLUG OVERMOLDED ON EACH END
Length (m/ft) CROSSED wiring part number
Black overmolding
STRAIGHT wiring part number
Blue overmolding
UNDER USB3 SPECIFICATION
1.8 M
0.5 m / 1.64 ft USB 3 A A CROSSED 050 PU HFFR USB 3 A A STRAIGHT 050 PU HFFR
1 m / 3.28 ft USB 3 A A CROSSED 100 PU HFFR USB 3 A A STRAIGHT 100 PU HFFR
1.5 m / 4.92 ft USB 3 A A CROSSED 150 PU HFFR USB 3 A A STRAIGHT 150 PU HFFR
1.8 m / 5.91 ft USB 3 A A CROSSED 180 PU HFFR USB 3 A A STRAIGHT 180 PU HFFR
OUT OF USB3 SPECIFICATION
>1.8 M
2 m / 6.56 ft USB 3 A A CROSSED 200 PU HFFR USB 3 A A STRAIGHT 200 PU HFFR
2.5 m / 8.20 ft USB 3 A A CROSSED 250 PU HFFR USB 3 A A STRAIGHT 250 PU HFFR
3 m / 9.84 ft USB 3 A A CROSSED 300 PU HFFR USB 3 A A STRAIGHT 300 PU HFFR
3.5 m / 11.48 ft USB 3 A A CROSSED 350 PU HFFR USB 3 A A STRAIGHT 350 PU HFFR
4 m / 13.12 ft USB 3 A A CROSSED 400 PU HFFR USB 3 A A STRAIGHT 400 PU HFFR
4.5 m / 14.76 ft USB 3 A A CROSSED 450 PU HFFR USB 3 A A STRAIGHT 450 PU HFFR
5 m / 16.40 ft USB 3 A A CROSSED 500 PU HFFR USB 3 A A STRAIGHT 500 PU HFFR
USB3.0 Parallel pair
Conductor resistance 210 Ohm/km
Insulation resistance ≥ 200 MOhm/km
Capacitance (1 kHz) nom. 43 nF/km
Time delay nom. 5.0 ns/m
Time delay skew ≤ 150 ps/10m
Operating voltage (peak) ≤ 100 V
Impedance 90 ±7 Ohm
Test voltage 500 V
ELECTRICAL CHARACTERISTICS
USB2.0 Pair
Electrical requirements acc. to USB2.0
Impedance 90 ±15 Ohm
Test voltage 500 V
Attenuation
USB3.0 pair-db/10m USB2.0 pair-db/100m
625 MHZ 10 1 MHZ 4
1250 MHZ 15 4 MHZ 7.8
2500 MHZ 25 8 MHZ 11.4
5000 MHZ 36 12 MHZ 13.4
7000 MHZ 47 24 MHZ 19
48 MHZ 27
96 MHZ 38
200 MHZ 64
400 MHZ 116
IMPORTANT NOTE
for PC to PC application,
use a CROSSED cable
for PC to peripheral application
use a STRAIGHT cable
see page 87