SPECIFICATION CONTROL DRAWING Page 3 of 3 X 55A0811
Revision SCD Number
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING (CROSSLINKING PROOF): 300 ± 3°C for 7 hours
BLOCKING: 200 ± 3°C for 24 hours
COLOR: White preferred
CONCENTRICITY: 70% (minimum)
FLAMMABILITY: Procedure 1, 3 seconds (maximum); 3 inches (maximum); no aming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance,
5000 megohms for 1000 ft. (minimum), AWG 26 - 10
3000 megohms for 1000 ft. (minimum), AWG 8 - 0000
IDENTIFICATION, COLOR STRIPING AND BAND DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Tensile Strength, 5000 lbf/in² (minimum) for primary insulation
5000 lbf/in² (minimum) for total insulation (primary insulation and jacket)
Elongation, 125% (minimum) for primary insulation, AWG 26 - 10 only
75% (minimum) for total insulation (primary insulation and jacket)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse DielectricTest, 6.0 kV (peak)
Finished Wire,
Spark Test, 5.7 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE:
5000 megohms for 1000 ft. (minimum), AWG 26 - 10
3000 megohms for 1000 ft. (minimum), AWG 8 - 0000
INSULATION THICKNESS: 0.003 in. (minimum) for primary insulation
0.004 in. (minimum) for outer jacket
0.009 in. (minimum) for total insulation
LIFE CYCLE: 200 ± 3°C for 500 hours
LOW TEMPERATURE-COLD BEND: -65 ± 3°C for 4 hours
SHRINKAGE: 200 ± 3°C for 6 hours, 0.125 in. (maximum) in 12 inches
SMOKE TEST: 200 ± 2°C, no visible smoke
SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging (for 10 AWG & smaller only).
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 150 ± 3°C,
0.060 in. (maximum), AWG 26 - 12
0.100 in. (maximum), AWG 10 - 8
0.125 in. (maximum), AWG 6 - 0000
VOLTAGE WITHSTAND TEST (Post Environmental): 2500 volts (rms), 60 Hz
WICKING: 2.25 in. (maximum)
WRAP TEST: 200 ± 3°C for 2 hours
PART NUMBER:
The “*” in the part numbers on pages 1 and 2 shall be replaced by a color code designator.
1/ Example: AWG 22, white: 55A0811-22-9
AWG 22, white with a black stripe: 55A0811-22-90
1/ See footer section on page 1
WIRE RATINGS AND ADDITIONAL REQUIREMENTS