412031.H01 MAX 3/5 3/14/03 6:40 PM Page 1 Part Number Quick Reference . . . . . . . . . . . . . . H2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . H3 Application Guide . . . . . . . . . . . . . . . . . . . . . H4-H5 Specification Project Information. . . . . . . . . . . . . H7 Heavy/Industrial Marine . . . . . . . . . . . . . . . . . . . H8 MaxGard(R) Interconnection Systems. . . . . . . H9-H30 J-Line Interconnection Systems. . . . . . . . . H31-H43 Washdown Industrial and Light Marine . . . . . . . H44 DuraGard(R) Waterproof Connections . . . . . H45-H54 FS/FDTM 10-30A Metallic. . . . . . . . . . . . . . . H55-H65 Mechanically Interlocked Receptacles. . . . . . . . . . . . . . . . . . . . . . H66-H68 UniGardTM Pin and Sleeve IEC Connector . . . . . . . . . . . . . . . . . . . . H69-H88 Dura-TiteTM Overview and Product Comparison . . . . . . . . . . . . . . . . . . . . . . H89-H94 Ever-Lok(R) Locking Connectors. . . . . . . . . H95-H113 Control Circuits Connectors . . . . . . . . . . H114-H124 Heavy Duty Tumbler Switches . . . . . . . . H125-H126 Industrial Interlocked Receptacles . . . . . H127-H137 Hazardous Duty Plugs Receptacles and Interlocks . . . . . . . . H138-H142 Delayed Action Receptacles (EFS and DA) . . . . . . . . . . . . . . . . . . H143-H144 Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . H145 Static Ground Receptacle . . . . . . . . . . . . . . . . H146 Safe Ground Indicator System (GSUL) . . . . . . . . . . . . . . . . . . . . . . . H147-H149 Computer System Interconnections . . . . H150-H158 H 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 2 Part Number Quick Reference If Cat. # begins with Product Line Parts Ordering Info/ Reference Prior Catalog in this Catalog New Catalog Section Begins on page... Russellstoll (R) H 31** thru 35** 36** thru 39** 4**** 5******* 71** thru 75** 7X****** 80** thru 83** 84** 85** & 86** 87** thru 89** 8X****** 9****** 91** & 93** 9X****** A******** AA***** B,C or F***** BE******* CFC***** D****** ER2**** ERS***** FS***** GC** GSUL*** J******* JB******* RS**** SGC* SGR** SK****** TH****** Angle Type 480V FS/FD-Computer Sys. Hazardous Duty DuraTiteTM Angle Type 600V FS/DS-Computer Sys. Standard EverLok(R) Heavy Svc. EverLok(R) Standard EverLok(R) Midget EverLok(R) MaxGard(R) DuraGard(R) Discontinued DuraGard(R) Angle Type UnigardTM Specials UnigardTM Interlocks MaxGard(R) Computer Sys. Interlocks FS/FD-Computer Sys. Safe Ground Safe Ground J-Line J-Line UnigardTM Safe Ground Safe Ground Control Circuits Interlocks Tech. Svcs. H58, H152 H139 H91 Tech. Svcs. H58, H152 H96 H108 H96 H100, H101 H16 H49 - H51, H52 Tech. Svcs. H81 Tech. Svcs. H81 H133 H16, H141 H158 H131 H65, H154 H146 H149 H36 H35 H74 H149 H149 H116, H118 H130 PR-1 PR-5-, DP-1 PR-4-MG-1 DG-1 PR-1 PR-5, DP-1 PR-2 PR-2 PR-2 PR-2 MG-1 DG-1 PR-2 DG-1 PR-1 IEC-1 see prior separate catalog only Washdown &-Computer Syst. Hazardous Location Industrial/Commercial see prior catalog Washdown &-Computer Syst. Industrial/Commercial Industrial/Comemrcial Industrial/Commercial Industrial/Commercial Heavy Industrial/Marine Washdown/Light Marine J-1 PR-6 MG-1 DP-1 PR-6 PR-5, DP-1 CD-1 CD-1 J-1 J-1 IEC-1 CD-1 CD-1 PR-2, PR-5 PR-6 Heavy Industrial/Marine Controls/Interlocks Heavy Industrial Marine Computer Systems Controls/Interlocks Washdown &-Computer Syst. Hazardous Location Hazardous Location Heavy Industrial/Marine Heavy Industrial/Marine Washdown/Light Marine Hazardous Location Hazardous Location Controls/Interlocks Controls/Interlocks Washdown/Light Marine see prior catalog Washdown/Light Marine For U.S. Customer Service and Order Inquiries, call 1-800-816-7809 or fax 1-800-816-7810. For International Service and Order Inquiries, call (U.S.) 901-252-5400 or fax 901-252-1330. For Canadian Customer Service and Order Inquiries, call 450-347-5318 or fax 450-347-1976. For U.S. Technical Services, call 1-888-862-3289 or fax 901-252-1321. For International Technical Services, call (U.S.) 901-252-5000, enter 1, 6672. For tool service and repair, call 1-800-284-TOOL (8665). For technical questions, call 1-888-862-3289. (R) (R) NOTES: H2 E2630, E47956, E5239, E10765 LR14096, C22.2-182 Unless otherwise noted, all products in this catalog are covered by one or more Agency Listings. 1. Many Russellstoll devices exceed competitor specifications. For any Competitive Cross-References, contact Technical Services. 2. Certain catalogs such as Angle Type will continue to be individually supported for replacement items. Fax on Demand responses may include additional information useful in your application. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 4 Application Guide This catalog has been divided into sections based on standard application groups. Each application group has been colorcoded for your convenience. Below is a description of each of the six general categories Russellstoll products fall in. Applications are not limited to those listed below. Heavy Industrial / Marine Applications: Outdoor, Severe or High Abuse Environments * Industrial hook-ups * Shore to ship power connections stations * Portable generator sets * Mills & process plants * Agriculture * Portable power connections * Aerospace manufacturing and airports * Lift stations * Irrigation & wastewater equipment * Industrial and shipyard welding * Power distribution centers * Job site power: For telephone power and communications equipment Washdown & Light Marine Applications: Watertight / Waterproof * Food processing plants * Pharmaceutical manufacturing * Bottling and beverage plants * Barge and workboat applications * Pulp & paper factories * Outdoor construction sites Russellstoll (R) H Industrial and Commercial Applications * Entertainment (lighting & sound systems) * Machinery * Computer related equipment * Welding installations * Construction sites * Facilities electrical power Control Circuit and Industrial / Interlock Applications Automotive/Industrial Interlock systems were designed for the needs of the manufacturing industry. These devices are used where safety requirements mandate a mechanically interlocked system for connection and removal of plugs under full load. * Automatic press * Heavy duty portable welding * Portable systems * Machine tool control or Servo systems * * * * * Shipyard maintenance power Battery chargers Automated welder applications Food processing Temporary power connections Hazardous Location Applications: Class I, Div. 1 / Class II, Div. 1 * Aerospace * Steel mills and mining * Petroleum * Chemical * Food processing * Waste treatment Computer Systems: Data Center and OEM Products * Raised Floor Applications H4 * Main Power Connections * Critical power for test, instrumentation, telephone and medical equipment (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 5 Application Guide Amperage 20 30 MaxGard(R) J-Line TM FS/FD Mechanically Interlocked Receptacles UniGardTM (IEC) IP67 Tumbler Switches Safe Ground Indicator System H Page H114 to H137 Page H138 to H149 ---------------------------------- Page H150 to H158 Computer Systems FS/FD & Angle Type DP Spec Grade DuraGard(R) UniGardTM (IEC) 400/ 600 Russellstoll (R) Hazardous Location MaxGard(R) Interlocked Switch Receptacles Delayed Action Circuit Breaking Receptacles 200 Page H89 to H113 Control Circuit & Industrial Interlock Control Circuit Connectors Industrial Interlock Systems (Custom Products) Industrial & Commercial DuraTiteTM Standard Everlok(R) (+Midget) Heavy Service Everlok(R) UniGardTM (IEC) IP44 100 Page H44 to H88 Washdown & Light Marine TM 60 Page H8 to H43 Heavy Industrial / Marine DuraGard(R) 50 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H5 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 7 Fax Quote Request Form Specification Project Information T&B Russellstoll Specification Project Information: RFQ (Copy and Fax) Regional Office: __________________ Inquiry Date: ___________________________ File or quote (T&B): __________________ Response Date: ___________________________ Customer Name: __________________ Project Contact: ___________________________ Installation Site: __________________ Position/Company: ___________________________ Customer Contact: __________________ Contact Phone: ___________________________ Position: __________________ Contact Fax/Email: ___________________________ Customer Phone: __________________ Other: T&B Rep & Phone: __________________ ___________________________ ___________________________ T&B Rep. Fax/Email: __________________ ___________________________ Please fill out as much information as possible; better information makes a better bid! Russellstoll (R) Project Type: (circle) [New/Expanded Facility] [New Equipment] [Competitive Replacement] Other/Note: __________________________________________________ Specification Definition Information 1. Application/Usage or System How used, connectors for... What is needed or requested. Heavy Duty or Standard Service? 2. Environment & Operational Indoor or Outdoor; Washdown? Chemical, XP or other needs. Temperature range service issues 3. Amperage & Voltage Full load motor amps (3 phase?) System Amperage or Request Note any DC apps./specials 4. Poles/Wires & Cable & Control Contacts? XpYw & cable type & O.D. Control Contacts? & why needed. Conductor stranding -- Superflex? 5. Enclosure Specs & Mounting (Interlocks) Switched, Fused, Circuit Breaker NEMA style and cast aluminum/brass Environmental / usage issues 6. Competitive Issues Competitor ratings or specs List Cat. #'s, qty's, prices Direct mate or crossover OK? 7. Response Type and Timing Quantities, pricing issues Budget info or formal quote Project schedule for bids 8. Other Requirements: Issues or Drawings Specs or drawings needed Other competitive / channel issues Special colors, coatings, specs Added device features requests Fax this form to: 901-252-1321 Technical Services: Call 1-888-862-3289 outside U.S. (901) 252-5000, enter 1, 6672 Thanks for Specifying Russellstoll: The Maximum in Safety, Durability and Performance! (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H H7 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 8 Heavy Industrial / Marine Heavy Industrial / Marine Defined * Any application where electrical connections need protection from water and/or dust ingress to contacts or wiring compartment. * Cable-to-connector sealing and watertight device locking designs are critical. * Metal connectors are usually preferred for long service life. Russellstoll Line Selections for Outdoor (and Indoor) Applications MaxGard 4P5W + 2 Opt. 30 thru 400/600A Russellstoll (R) H The widest range and toughest construction. Safety, Durability and Performance by design, in copper-free cast aluminum epoxy powder coated housings. Built to last, from 30 through 400/600 amp application, with a full interlock line too. Optional 2 control contacts and over 200 individual voltage polarization options through 600VAC/250VDC, 4P5W. "O" ringed sealed pins, sleeves and interiors. J-Line 4P4W Max. 30 thru 200A Tough service in metal for many industrial applications, the J-Line offers a value alternative to MaxGard in 3P4W, 30-200 Amp applications with less severe needs. Unique among competitors, the J-Line uses a reversible contact carrier for maximum flexibility in many portable service applications. Typical Application Groups Marine Lighting Systems Shore to Ship Power Welding Stations Power Distribution Centers Shipboard Power Outlets Barge Power Connection Construction & Agricultural Generator Sets & Systems Portable Tools & Equipment Irrigation Systems Panels Portable Lighting & Equipment H8 Government Municipal and Utilities Portable Building Power Army Corps of Engineers Utilities Panels Emergency Power Systems Sewage Pumping Stations Light & Controls Telephone Vault Systems Cellular Telephone Masts OEM's GenSet & Welding Systems Transportable Equipment (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 9 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles Benefits The MaxGard system. MAXimum Safety, Durability and Performance in electrical interconnections. Safety Durability * Waterproof construction: standard neoprene "O" ringed interior components provide environmental separation at the front of each device; they don't have to be connected together just to be called "watertight." * Different power supply ratings can't mix: 24 single rated device polarizations ensure exact voltage, frequency and phase differentiation plus a few specials too. In every current range. * Plugs stay in: Standard delayed action pull & turn withdrawal offers all plugs an XP rating (30- 100 amps). All system components use mating screw collars. * Foreign objects stay out: All receptacles and connectors have a gated rotating disk on the face of the interior, engaged on insertion. * At last - Durability: Rugged cast aluminum housings with 2 layers of electrostatic epoxy coating are standard, along with stainless steel hardware. Available with flap or screw covers. Interiors are molded from a tough reinforced UL94 VO thermoset polyester. * The best connections for life: Pins and Sleeves are made from CDA 360 and Marine grade CDA 485 brass; 200 and 400 amp lines are silver-plated as well. * The most power available in the most packages: 30, 60, 100, 200 and 400 amp lines in one system with cast aluminum NEMA 4X interlocks, steel 30, 60 and 100 amp NEMA 12 interlocks, or cast aluminum XP interlocks in 30, 60 and 100 amp ranges. Performance * Any configuration you need: Through 4 pole 5 wire configurations, all have a safety center earth ground pin design that makes-first and breaks last. This applies to all of our plugs, connectors, receptacles, male inlets and inter-lock systems. * More control available: Two optional pilot/control pins for contactors, load monitor circuits, shunt trip or any other communication functions you need. * Ease of assembly: Solderless pressure type screw terminals with hex socket heads and rear-access take apart housings provide quick wiring access. No interior removal required for wiring receptacles and connectors. * More Power: 150% non-UL ratings allow extending MaxGard installations to 600 AMP custom loads, with separate disconnect service. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H9 H Russellstoll (R) Russellstoll(R) builds a variety of benefits into one plug, receptacle and interlock system for your application. 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 10 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles Plug and Receptacle with Angle Adapter and Junction Box Electrostatic epoxy powder coat finish for maximum corrosion resistance. CDA 485 Marine grade brass pins and sleeves. Extra thick-wall back boxes. 300 series stainless steel hardware for corrosion resistance (entire line). Copper free cast aluminum housings. Russellstoll (R) H Neoprene "O" rings on pins, sleeves and interiors provide environmental separation and true waterproof integrity. Optional pilot contacts available for control or electrical interlocking. Extra long current contacts with deep well arc containment. Acme threads prevent "freezing" of screw collars and covers. Gated dead front construction. Padlock-out access hole in plug shroud provided as standard safety feature. Compression-type gland bushing for optimal cable seal. Center Ground Contacts: Make First, Break Last Delayed insertion/removal keyways provide XP approval for standard 30, 60 & 100 amp plugs. Hex type pressure terminals to ensure tighter connections. Available up to 4P5W + pilot; Circuit Interrupting / Load Breaking 30 to 200 amps. Optional Control/Pilot Contacts: Make Last, Break First H10 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 11 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles Cast Aluminum Circuit Breaker Interlocked Receptacle (Cutaway View) Thick wall cast copper-free aluminum housing with epoxy powder coat finish. Standard conduit openings through top or side. (cutaway shown) (Optional sizes & locations) NEMA 4X interlocks available in 30-400 amp ranges through 4P5W, with 2 optional pilot/control contacts. H Russellstoll (R) Standard, high A/C or NA/breaker switch. (cutaway shown) Options include: * Shunt Trip * Auxiliary Switch * Trip Ratings Heavy on/off handle adds mechanical to electrical interlock function. (External Lockout Option kit available) Gated, rotating dead-front receptacle. Heavy duty sliding bar interlock mechanism. (Mates with plug padlock-out access hole) Watertight = Screw cap cover Splashproof = Flap cover Protective screw cap (flap cap also available). (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H11 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 12 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles Fused-Disconnect Switch* Interlocked Receptacle Available in 30, 60 and 100 amp sizes, all polarizations thru 600VAC. Standard 600V cartridge fuse clips and spacing. Clear shield for test probes. Safety fuse pulls. Russellstoll (R) H Three external lockout points. Backup door safety latch. Door safety switch. Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction. Fully interlocked MaxGard receptacle. Consult Technical Services for additional options. Meets Federal specification WS865C, UL File #E5239. Meets UL 98, 50, 1682, 508, 231 Meets NEC Table 373-6(b). Meets major automotive specs. Angled front receptacle for easier access. * Also available as switch-only H12 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 13 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30, 60 and 100 amp sizes, all polarizations. Heavy duty XP cast aluminum housing, electrostatic epoxy coat finish. Standard, high AIC and NA (switched only) breakers available. Threaded access (cover not shown) with "O" ring for XP and waterproof integrity. Gated dead-front safety. H Drain Plug. Russellstoll (R) UL and CSA listed for hazardous locations. Factory sealed receptacle interior. Accepts standard XP rated MaxGard plugs. MaxGard(R) DBRE and DSRE series interlocks are explosion proof and waterproof, (O-ring sealed) along with optional control contacts, fully UL listed. Class I, Division 1, Groups B, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA D.O.T. shipboard used above deck "green water" NEMA 4X USCG approved. Explosion-Proof Waterproof Non-Interlocked Receptacle Available in 30A 480VAC max., all polarizations. Threaded access with (cover not shown) "O" ring for XP and waterproof integrity. Heavy duty XP cast aluminum housing, electrostatic epoxy coat finish. Gated dead-front for safety. All standard polarizations available to 480VAC. Factory sealed receptacle interior. Accepts standard XP rated MaxGard plugs. UL and CSA listed for hazardous locations. * Factory Sealed Interior (no filled conduits). * Easy low cost installation. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. Class I, Division 1, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA D.O.T. shipboard used above deck "green water" NEMA 4X USCG approved. www.tnb.com H13 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 14 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Engineering Specifications Pin & Sleeve Plugs, Receptacles & Systems 1.0 Scope 1.1 Russellstoll (R) H 1.2 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 This document covers multi-contact: pin & sleeve, industrial grade, arc-quenching, circuit interrupting rated electrical plugs, motor plugs, connectors, receptacles, mechanically interlocked receptacles and assorted accessories. Usable in dry, damp, wet, marine and/or hazardous locations for electrical power circuits. Devices are to be rated 30, 60, 100, 200 and/ or 400 amperes at 600 VAC, 50-400 Hz and 250 VDC maximum. Devices are also rated for continuous use in temperatures from -40 degrees C to + 130 degrees C. These devices must provide internal environmental seals for marine and extreme wet applications and can be electrically interlocked. The devices described shall be Thomas & Betts/ Russellstoll MaxGard catalog numbers as specified. 2.8 2.9 2.10 Product Classifications (Features) Gated Dead Front - All receptacles and connectors must have a rotating disk on the face of the interior which provides live contact isolation and environmental separation. Delayed Action Arc Containment - All devices upon disconnect under load shall have provision so the arc is contained and extinguished within the insulation cavity making it impossible to withdraw a live plug. Flap Cover or Screw Cover Option - Flap cover option must provide weathertight capability by utilizing a spring actuated self closing flap. Watertight capability shall be obtained by using a gasketed crew cap. Polarization - All devices shall be factory polarized for amperage, voltage, frequency and phase; thus providing a single voltage rating, single interface system. Grounding - The grounding of the device shall be accomplished through a separate center ground (earth) make-first and break-last pole on all devices for complete system grounding. Pole Capabilities - All devices shall accommodate up to four power pins plus a separate center ground pin and they shall be integral with the connector bodies (5 pins total). 2.11 2.12 2.13 Interior Type - Interiors must be male (pin type) or female (sleeve type). Pins and sleeves shall also be self-aligning and self-wiping/self-cleaning. Control Contacts - All devices must have an option for two control contacts which shall be make-last and break-first for use in electrical interlocks and/or control circuits. See table below. Conductor Terminals - Pin and sleeve connections shall employ solderless pressure type screw terminals and be sized to accept stranded or solid copper conductors in AWG sizes (max. O.D.'s as noted). The screw terminals shall also have socket heads to insure proper torquing of wires. Environmental Seals - Each device must have an environmental seal or "O" ring around all interiors and around each pin and sleeve to prevent water and contaminants from entering the wiring compartment. This provides waterproof capability, even when not mated. Hazardous Location - All standard plugs 30, 60 and 100 amp shall be UL and CSA listed for hazardous location Class I Division 1, Groups C & D; Class II Division 1, Groups F & G. A hazardous location circuit-breaker protected interlock shall also be applicable to the same environments and possess all the same product features as outlined above. Enclosures shall meet NEMA 8 hazardous outdoor duty classifications and shall meet shipboard use above deck in accordance with the Department of Transportation. (USCG "Green Water") Lockout Devices - Plug connection lockout is achieved by a padlock through plug sleeve housing hole provided for this purpose. On Hazardous Location/Explosion Proof Interlock Receptacles, lockout shall additionally be achieved by separate lockout accessory available from the factory. On standard Interlocks, lockout accessory/construction is available from the factory. Horsepower Ratings - Horsepower ratings shall be in accordance with NEC Article 430 conditions, depending on applicable voltage up to 600 VAC. See Chart Next Page. Rating for Pilot/Control Contacts* Contact Rating Code Designation A-600, Table 119.1 - U.L. 508 Heavy Pilot Duty Load (720 VA/600 VAC) Maximum Thermal Continuous Current Amps 120V 10 Make 60 H14 Maximum Current, Ampere 240V Break 6 Make 30 480V Break 3 Make 15 600V Break 1.5 Make 12 Max Volt Ampere Break 1.2 Make 7200 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. Break 720 www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 15 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Engineering Specifications (Continued) Maximum Horsepower Ratings* Service Connection Use: Not for normal disconnect service, but plug may be withdrawn if necessary within these maximum HP ratings. Plug and Receptacle Amp Rating Single-phase Three-phase 4.0 Design and Construction Requirements 4.1 Full Load - Motor Rated HP 120 240 480 600 Volts Volts Volts Volts 30 60 100 200 2 3 7.5 15 3 10 15 30 7.5 20 30 40 10 20 30 40 30 60 100 200 3 7.5 10 20 7.5 15 20 40 15 30 40 50 20 30 40 50 4.2 5.0 5.1 5.2 * Use of a horsepower rated switch for motor disconnection (under load) is recommended per NEC 430. Disconnect (Non-Interrupting) Current Ratings - Devices may be used at up to 150% of rated current within applicable NEC wiring guidelines. When used at 150% ratings, device shall not make or break current loads while in service. UL approved 45 amp (30) and 150 amp (100) polarizations are available; for other ratings and special polarizations, consult factory. 3.0 Materials Requirements 3.1 3.2 3.3 3.4 3.5 3.6 Housings - Plug, motor plug, receptacles, connectors and interlock housings, associated covers and caps, screw collars, and clamp holders shall be made of copper-free cast aluminum (max. .004% copper). Finish - All external surfaces except those that provide means of grounding shall be epoxy powder coated to resist corrosion. Hardware - All hardware, external and springs, shall be stainless steel. Cable clamps shall be stainless steel or epoxy powder coated copper-free cast aluminum. Insulators - All device body insulators shall be molded from glass-reinforced high strength thermoset polyester, minimum of UL94VO flammability rated. Contacts - Contacts base material shall be made of a conductive copper alloy, (brass CDA485) to prevent dezincification. Accessory material of the contacts shall be made of a compatible corrosion resistant material. Environmental Seals - Environmental gaskets and "O" rings shall be made of neoprene material. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 5.3 5.4 5.5 5.6 NEMA 250 Enclosures Standard NEMA-1 - General Purpose for indoor use; guards against contact with equipment. NEMA-3R - Outdoor use primarily to protect against rain, sleet, wind-blown dust and damage from external ice formation. NEMA-4 - Indoor or outdoor use to protect against windblown dust and rain; splashing and hose directed water. NEMA-4X - Watertight, dust-tight corrosion-resistant for indoor or outdoor applications. NEMA-6 - Watertight, casual/temporary immersion. NEMA-7 - Class I (Hazardous) for indoor use in Class I areas, per NEC. NEMA-8 - Class I (Hazardous) for indoor use in Class I, oil-immersed equipment. NEMA-9 - Class II (Hazardous) for indoor use in Class II areas, per NEC. NEMA-12 - Industrial use, dust-tight for indoor use to protect against dust, failing dirt and dripping noncorrosive liquids. www.tnb.com H15 H Russellstoll (R) 2.14 Circuit Interrupting Rating - All devices 30, 60, 100 and 200 amperes shall be tested to be interrupted at 150% of rated current. Additionally, all devices shall be designed and tested to interrupt 100% of rated current. Wiring - All devices shall be wired from the rear requiring no disassembly of the pins and/or sleeves from the insulated body. Applicable Documents (Compliances) Underwriters Laboratories (UL) - The devices specified herein shall be listed in applicable sections of UL Standards 1010, 231, 1682 and 1686, File Nos. E2630, E57324, E68085, E123752. Canadian Standard Association (CSA) - The devices specified shall be listed in the applicable sections of CSA C22.2-182.1, File Number LR14096. International Electro-Technical Commission (IEC) - The 30, 60 and 100 ampere devices specified shall have been tested and comply with IEC 309-1. Federal Department of Transportation - Refrigerated National Shipboard location devices shall meet and comply with Federal Register volume 47, number 68, subpart 111.79. Standards - The devices specified shall comply with Military Standards MIL-STD-105 and 1344; ASTM Standards D570 and D2565: NEMA Standard PR41983; and OSHA regulations when installed in accordance with the National Electrical Code (NEC). 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 16 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Ordering Information All available voltage polarizations on pg. H20. Maximum 600 VAC 250 VDC, Load Breaking Male Plug* 30 Amp / 45* Cat. No. Std. Bushing I.D.** Cat. No. 125 250 125/250 3O 480 3OY 277/480 DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 g" g" 1" 1" 1i" DF3107FP000 DF3207FP000 DF3307FP000 DF3404FP000 DF3504FP000 g" g" 1" 1" 1i" DS3107MR000 DS3207MR000 DS3307MR000 DS3404MR000 DS3504MR000 250 125/250 3O 480 3OY 277/480 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 1i" 1j" 1j" 1d" DF6207FP000 DF6307FP000 DF6404FP000 DF6504FP000 1i" 1j" 1j" 1d" DS6207MR000 DS6307MR000 DS6404MR000 DS6504MR000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 1W" 1m" 1m" 2" DF1207FP000 DF1307FP000 DF1404FP000 DF1504FP000 1W" 1m" 1m" 2" DS1207MR000 DS1307MR000 DS1404MR000 DS1504MR000 DS2304MP000 DS2404MP000 DS2504MP000 2b" 2b" 2d" DF2304FP000 DF2404FP000 DF2504FP000 2b" 2b" 2d" DS2304MR000 DS2404MR000 DS2504MR000 DS4304MP000 DS4404MP000 DS4504MP000 3" 3" 3b" DF4304FP000 DF4404FP000 DF4504FP000 3" 3" 3b" DS4304MR000 DS4404MR000 DS4504MR000 60 Amp / 90* 2P3W 3P4W 3P4W 4P5W 100 Amp / 150* 2P3W 3P4W 3P4W 4P5W 250 125/250 3O 480 3OY 277/480 200 Amp / 300* 3P4W 3P4W 4P5W 277/480 3O 480 3OY 277/480 400 Amp / 600* 3P4W 3P4W 4P5W 277/480 3O 480 3OY 277/480 ** Special Disconnect Service Ratings Available (Consult Factory) 150% non-UL ratings (consult technical services) with separate disconnect service. ** Standard cable bushings shown. Additional sizes available, see page H26. Always furnished with screw collar. We recommend cup cap with male inlet and male plug; order catalog number DS(X)CC. (X) is the amperage 3=30, 6=60, 1=100, 2=200 & 4=400. Boldface figures are for voltage assignment; for different ratings see following pages. Control contacts for plugs/receptacles: Use "K" where noted. Ex: DS3104MR00K "F" Flap Cap style shown. "S" Screw Cover option also available. ex: "DF_ _ _ _" vs. "DS_ _ _ _". * 400 AMP plugs and connectors are supplied with cast aluminum handles. H16 Maximum Terminal Wire Size: Rating Max.Conductor Size AWG Entrance Dia. 30 60 100 200 400 #8 AWG - 7 Strand or Flexible Conduit #4 AWG - 7 Strand or Flexible Conduit #0 AWG - 19 Strand or Flexible #4/0 AWG - 19 Strand or Flexible 500MCM-37 Strand or Flexible .187" .302" .386" .625" .937" * Russellstoll (R) H 2P3W 2P3W 3P4W 3P4W 4P5W Cat. No. Std. Bushing I.D.** * Standard Ratings Poles Wires Voltage Male Inlet Female Connector* Male Inlets: Mounted same as receptacle, all options available. See pg. H29. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 17 Heavy Industrial / Marine MaxGard(R) Interconnection Systems 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Ordering Information Receptacle with Angle Enclosure Receptacle with Angle Adapter & Junction Box** Receptacle with Angle Adapter** Cat. No. Cat. No. Cat. No. Cat. No. DF3107FR0E0 DF3207FR0E0 DF3307FR0E0 DF3404FR0E0 DF3504FR0E0 DF3107FRAB0 DF3207FRAB0 DF3307FRAB0 DF3404FRAB0 DF3504FRAB0 DF3107FRA00 DF3207FRA00 DF3307FRA00 DF3404FRA00 DF3504FRA00 DF3107FR000 DF3207FR000 DF3307FR000 DF3404FR000 DF3504FR000 DF6207FR0E0 DF6307FR0E0 DF6404FR0E0 DF6504FR0E0 DF6207FRAB0 DF6307FRAB0 DF6404FRAB0 DF6504FRAB0 DF6207FRA00 DF6307FRA00 DF6404FRA00 DF6504FRA00 DF6207FR000 DF6307FR000 DF6404FR000 DF6504FR000 DF1207FR0E0 DF1307FR0E0 DF1404FR0E0 DF1504FR0E0 DF1207FRAB0 DF1307FRAB0 DF1404FRAB0 DF1504FRAB0 DF1207FRA00 DF1307FRA00 DF1404FRA00 DF1504FRA00 DF1207FR000 DF1307FR000 DF1404FR000 DF1504FR000 -- -- -- DF2304FRAB0 DF2404FRAB0 DF2504FRAB0 DF2304FRA00 DF2404FRA00 DF2504FRA00 DF2304FR000 DF2404FR000 DF2504FR000 -- -- -- DF4304FRAB0 DF4404FRAB0 DF4504FRAB0 DF4304FRA00 DF4404FRA00 DF4504FRA00 DF4304FR000 DF4404FR000 DF4504FR000 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H Russellstoll (R) ** Disconnect Service Ratings Available (Consult Factory) ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute "S" for the "A" in the catalog number. Boldface figures are for voltage assignment; for different ratings see following pages. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles, change "DF" to "DS" for ordering screw cap. Control contacts for plugs/receptacles: Use "K" where noted. Ex: DS3104MR00K "F" Flap Cap style shown. "S" Screw Cover option also available. ex: "DF_ _ _ _" vs. "DS_ _ _ _". Receptacle Only Maximum Terminal Wire Size: Rating Max.Conductor Size AWG Entrance Dia. 30 60 100 200 400 #8 AWG - 7 Strand or Flexible Conduit #4 AWG - 7 Strand or Flexible Conduit #0 AWG - 19 Strand or Flexible #4/0 AWG - 19 Strand or Flexible 500MCM-37 Strand or Flexible .187" .302" .386" .625" .937" Conduit entry furnished at location "B" unless otherwise specified. 30 Amp 1" NPT 200 Amp 3" NPT 60 Amp 1d" NPT 400 Amp 4" NPT 100 Amp 2" NPT For adapters, junction boxes and accessories, See pg. H29. H17 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 18 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Ordering Information 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Interlocked Receptacles Maximum 600 VAC or 250 VDC Russellstoll (R) H Fused Disconnect** Interlocked Receptacle NEMA 12/3R Explosion Proof Receptacle Cat. No. Cat. No. Cat. No. Cat. No. * 30 Amp 2P3W 2P3W 3P4W 3P4W 4P5W Voltage Explosion-Proof Interlocked Receptacle With Circuit Breaker Class I, Class II * Poles Wires Interlocked Receptacle w/Circuit Breaker Nema 4X 125 250 3O250 3O480 277/480 DBRF310703000 DBRF320703000 DBRF330703000 DBRF340403000 DBRF350403000 DBRE310703000 DBRE320703000 DBRE330703000 DBRE340403000 DBRE350403000 DFRF31070 DFRF32070 DFRF33070 DFRF34040 DFRF35040 DSE3107FR0 DSE3207FR0 DSE3307FR0 DSE3404FR0 DSE3504FR0 250 125/250 3O480 277/480 DBRF620706000 DBRF630706000 DBRF640406000 DBRF650406000 DBRE620706000 DBRE630706000 DBRE640406000 DBRE650406000 DFRF62070 DFRF63070 DFRF64040 DFRF65040 -- -- -- -- 250 125/250 3O480 277/480 DBRF120710000 DBRF130710000 DBRF140410000 DBRF150410000 DBRE120710000 DBRE130710000 DBRE140410000 DBRE150410000 DFRF12070 DFRF13070 DFRF14040 DFRF15040 -- -- -- -- 277/480 3O480 277/480 DBRF230420000 DBRF240420000 DBRF250420000 -- -- -- -- -- -- -- -- -- 277/480 3O480 277/480 DBRF430740000 DBRF440440000 DBRF450440000 -- -- -- -- -- -- -- -- -- 60 Amp 2P3W 3P4W 3P4W 4P5W 100 Amp 2P3W 3P4W 3P4W 4P5W 200 Amp 3P4W 3P4W 4P5W 400 Amp 3P4W 3P4W 4P5W ** Non-fused version available. Replace DFRF with DNRF. Boldface figures are for voltage assignment; for different ratings see following pages. "F" Flap Cap style shown. "S" Screw Cover option also available. ex: "DF_ _ _ _" vs. "DS_ _ _ _". Notes to Catalog Numbers: Suffixes Control Contacts (position 12) use "K" example: DBRF6104060K0 Shunt Trip Breaker (position 13) add "Z" to above: DBRF6104060KZ Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030 50 amp use 050 60 amp use 060 Non-Auto Switch (repl. "DBRF" with "DSRF") B - std. Conduit Entries: NEMA 4X (at B or E) Amp 30 60 100 Std. NPT thread outlet 1d" 1d" 2" Max 2d" 2d" 2d" E Front Conduit Entries: NEMA XP (at A,B, or C) Amp 30 60 100 Std. NPT thread outlet 1.25" 1.50" 2.00" Max Consult Technical Services A - std. B C Fused Disconnect DFRF - top entry only H18 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 19 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Catalog Numbering System 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Receptacles, Plugs and Connectors. D F 3 414 F R A B K O = Standard configuration K = 2 control contacts B = Junction Box, E = Angle Enclosure O = Without Adapter A = Angle, S = Straight Adapter, R = Receptacle or P = Plug FP = Connector } Ex: MR = Motor Inlet M = Male Pins, F = Female Sleeves (contacts) Voltage Assignment Number See page H20 (voltage selection chart) Amperage Rating 3 = 30A, 6 = 60A, 1 = 100A, 2 = 200A, 4 = 400A F = Flap Cover or S = Screw Cover (screw collar for male plugs and male inlets) D = Gated-Dead Front Interlocks (Standard or Explosion Proof) D S R E 6 414 060 K S O = Standard Configuration S = Auxiliary Switch, Z = Shunt Trip, O = Standard Configuration K = 2 Control Contacts, Breaker Rating code: (Pg. H18, Breaker Rating Trip Charts) *NAO = Non-Automatic Switch Voltage Assignment Number (Pg. H20 Voltage Selection Chart) Amperage Rating 3 = 30A, 6 = 60A, 1 = 100A, 2 = 200A, 4 = 400A E = Explosion-Proof or F = Flap Cap (weathertight) or S = Screw Cap (watertight) R = Receptacle *With S in position 2, position 9, 10 and 11 must be NAO. *S = Switch or B = Circuit Breaker D = Gated-Dead Front (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H19 H Russellstoll (R) (Last 3 positions above: O can appear in any position - standard plugs, etc. will have a OOO suffix. "DS2404MPOOO") 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 20 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Voltage Selection Chart 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Single Polarization/Multiple Service* Assigned Voltages and Wiring Systems 2 G G N 1 1 N-R1-G Voltage Assign. No. Voltage Russellstoll (R) H 101 103 104 105 107 108 109 111 114 115 116 117 220V-50Hz 127V-50Hz 277V-60Hz 250V-50Hz 125V-60Hz 220V-60Hz 100V-60Hz 115V-400Hz -- 347V-60Hz 100V-50Hz 120V-60Hz 120V-400Hz -- -- G R1-S2-G 201 203 204 205 207 208 209 211 214 215 216 217 380V-50Hz 220V-50Hz 480V-60Hz 440V-50Hz 250V-60Hz 380V-60Hz 220V-60Hz 220V-400Hz -- 600V-60Hz 220V-50Hz 208V-60Hz 208V-400Hz -- N 1 221 440V-60Hz N-R1-S2-G Voltage Assign. No. Voltage 301 303 304 305 307 308 309 311 314 315 316 317 Voltage Assign. No. Voltage 220/380V-50Hz 220/127V-50Hz 277/480V-60Hz 250/440V-50Hz 125/250V-60Hz 220/380V-60Hz 100/220V-60Hz 220/115V-400Hz -- 347/600V-60Hz 100/220V-50Hz 120/208V-60Hz 120/208V-400Hz -- 321 250/440V-60Hz 401 403 404 405 407 408 409 411 414 415 416 417 421 380V-50Hz 220V-50Hz 3O480V-60Hz 3O440V-50Hz 3O250V-60Hz 3O380V-60Hz 3O220V-60Hz 220V-400Hz -- 3O600V-60Hz 3O220V-50Hz 3O208V-60Hz 3O208V-400Hz 208V 150% reserved 3O440V-60Hz 250V 480V 600V G G N N-R1-S2-T3-G Voltage Assign. No. Voltage 501 503 504 505 507 508 509 511 513 514 515 516 517 3 3 1 R1-S2-T3-G MaxGard receptacles and plugs may be furnished in any of the above voltage and phasing systems. To order any device in a voltage and phasing not shown in the preceding catalog pages, substitute the Voltage Assignment Number in the above chart for that portion of the listed catalog number appearing in bold face type. Example: 200 amp Weathertight Receptacle with Flap Cover, Angle Adapter and Junction Box for 3O 480 volt (3 pole and ground) is DF2404FRAB0. To change to 3O 208 volt, the catalog number becomes DF2416FRAB0. Note: All devices may be furnished with two control contacts. Add "K" to the end of the catalog number, in place of last position O. H20 2 G 1 Voltage Assign. No. Voltage 3 2 2 220/380V-50Hz 220/127V-50Hz 3OY277/480V/60Hz 3O250/440V-50Hz 3OY125/250V-60Hz 3O220/380V-60Hz 3O100/220V-60Hz 220/115V-400Hz 230V DC 3OY347/600V-60Hz 3O100/220V-50Hz 3OY120/208V-60Hz 3O120/208V-400Hz -- N 2P+G(DC) Voltage Assign. No. Voltage 613 250V DC 618 28VDC 521 3OY250/440V-60Hz 150% reserved 150% reserved 150% reserved Index 01 03 04 05 07 08 09 11 13 14 15 16 17 18 20 21 22 23 24 *Dual Voltage or Multiple Service Applications: (for any given polarization number) Example: A factory installation may consist of all receptacles specified and wired at polarization "507". This is a 3ph.Y-125/250V-60Hz supply. However, all circuit requirements "below" (507) can also be met; for instance a "207" plug will draw phasing for 250V-60Hz operation of equipment as well, while another ".507" receptacle supplies power for a 3 phase motor installation. See chart above. For Polarizations at 45, 90, 150, 300, 600A ratings Consult Technical Services. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 21 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Custom Products 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Portable Power Distribution Centers MaxGard(R) portable power centers provide power to temporary, mobile or permanent applications that may require utilizing transformers, branch circuit or outlet breakers, multiple voltage outputs and even different power outlet types in a single enclosure. The resulting package powers welding machines, compressors, heaters, lighting, blowers, thermal containers or any other distributed power need. Panels can be completely customized to various output, input, protection, construction and cabling requirements, including interlocked switched or standard outlets in any polarization. For instance, 480 volt 3-phase industrial power can be supplied along with a 60Hz standard 125 volt output in the same case; or with convenience outlets from another Russellstoll line for electric hand tools in the full range of amperages available. Even in the same amperage rating, plugs are noninterchangeable due to single rating polarizations. It's a flexible, economical system that can eliminate 50% or more of temporary wiring requirements. Safety Durability * Power centers are protected from rough handling and severe weather at the dock, construction site, or other installations by a rugged steel frame and enclosure. * Final design and finishes are to customer spec. Performance * MaxGard Portable power centers are available with power ratings from 30 to 400 amperes at 120 to 600 volts AC. * Combinations are available to meet many job conditions. * All power centers can be supplied with provisions for male inlet, receptacle or direct cable feeds. * "Customization is Standard." (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H21 H Russellstoll (R) * All MaxGard receptacles in power centers are gated dead-front types, either interlocked with a circuit breaker, separate fused switch or discrete main breaker. * No plug can be inserted or removed from interlocked receptacles unless the circuit breaker or switch is in the off position. * Interlocks cannot be turned ON until a plug is fully inserted. * All circuit breakers trip free of interlock handles. 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 22 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Competitive Checklist 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Receptacles, Plugs and Connectors Russellstoll MaxGard(R) Crouse Hinds Arktite(R) Appleton Powertite(R) 30 to 400 amps, + 150% ratings Yes Yes No Center Ground Contact Yes No No 24 Single Rated Factory Polarizations Yes No No Gated Dead Front Construction Yes No No Two Optional Control Contacts Yes No No Marine Grade CDA485 Brass Pins/Sleeves (200-400 amp silver-plated) Yes No No "O" Rings/Environmental Separation, Full Line Yes No No Available to 5 wire (4 pole, 5 wire) Yes 30 & 60 amp only No Complete line epoxy powder coated -- standard Yes No Some Feature Russellstoll (R) H Interlocked XP Receptacles Russellstoll DBRE/DSRE Series Crouse Hinds EPC Series Appleton EBR Series (w/FB breaker) Waterproof (DurORingTM) O-ring sealing Yes No No Available to 5 wire (4 pole, 5 wire) thru 100 Amp Yes No No Gated Dead Front Yes No No Center Ground Sleeve Contact Yes No No 24 Single Rated Factory Polarizations Yes No No Class I, Div. 1, Groups B, C, D Yes Yes Yes Class II, Div. 1, Groups F&G Yes Yes Yes* Meets Coast Guard (was CG259) Approvals Yes No No Feature * Group F excepting electrically conductive dusts H22 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 24 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Dimensions 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Male Plug Connector Male Inlet Amp A B Amp A B Amp A B C 30 60 100 200 400 4f" 5d" 6d" 9" 12e" 7g" 9a" 10a" 13f" 17e" 30 60 100 200 400 8f" 10" 11a" 15" 19a" 5a" 5c" 5c" 9d" 10f" 30 60 100 200 400 2g" 3c" 3c" 5b" 3e" 2d" 2d" 2d" 3d" 4c" 5d" 5d" 5d" 9b" 9b" Russellstoll (R) H Receptacle with Angle Enclosure Receptacle w/ Angle Adapter & DJB Junction Box Receptacle with Angle Adapter Amp A B C Amp A B C Amp A B 30 60 100 200 400 6c" 7a" 7d" -- -- 3a" 4" 4" -- -- 9g" 11a" 11c" -- -- 30 60 100 200 400 9a" 10d" 10f" 15f" 25b" 3" 3" 3f" 6e" 12" 9e" 9f" 10" 14e" 20f" 30 60 100 200 400 6a" 7d" 7" 9d" 13b" 9e" 9f" 10" 14f" 20f" (Flap covers shown - screw covers available. On all, screw covers have nominal effect on outside dimensions.) H24 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 25 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Dimensions 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Receptacle Only Interlocked Receptacle w/ Circuit Breaker NEMA 4X Explosion-Proof, CircuitBreaker Interlocked Receptacle A B Amp A B C D E F G Amp A B C D E 30 60 100 200 400 2g" 3c" 3e" 5b" 7" 4d" 5a" 5c" 6e" 7a" 30 60 100 200 400 c" c" c" l" l" 8f" 8f" 8f" 12b" 15d" 6d" 6d" 6d" 9" 12" 1d" 1d" 1d" 2d" 3" 16b" 16b" 17f" 26b" 30d" 15a" 15a" 16e" 24f" 29" 3a" 3a" 3a" 5" 6" 30 60 100 200 400 8f" 8f" 8f" N/A N/A 7d" 7d" 7d" N/A N/A d" d" d" N/A N/A 14f" 14f" 14f" N/A N/A 20" 20" 20" N/A N/A Fused Disconnect Interlocked Receptacle NEMA 3R/12 A H Russellstoll (R) Amp Explosion Proof Non-Interlocked Receptacle B ON C F OFF D Fasteners Screws 2 Places Holes for Padlock 2 Places E 2.18 7.50 Amp A B C 30 60 100 200 400 9d" 9d" 9d" N/A N/A f" f" f" N/A N/A 25 5" 2545" 2545" N/A N/A 4 D E F 25" 22f" 30" 25" 22f" 30" 25" 22f" 30" N/A N/A N/A N/A N/A N/A (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H25 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 23 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Accessories 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles For Interlocked NEMA 12/3R Receptacles 30 Amp Cat. No. 60 Amp Cat. No. 100 Amp Cat. No. 200 Amp Cat. No. 400 Amp Cat. No. 1 NO - 1 NC CONTACT F34757 F34757 F34757 N/A N/A 2 NO - 2 NC CONTACT F34758 F34756B N/A N/A N/A Copper Body lugs - 6 lugs per kit F34756A F34756B F34756C N/A N/A Type R Fuse Clips - 3 per kit F34755A F34755B F34755C N/A N/A Neutral Block F34754A F34754B F34754B N/A N/A Description Fused Disconnect Interlocked Receptacle with Safety Switch 30-100A H Circuit Breakers for NEMA 4X Interlocked Receptacles Russellstoll (R) High Interrupt breakers may be furnished at additional cost. High Interrupt Circuit Breakers (optional) Standard Circuit Breakers Max. Volts Amperes Max. Volts Amperes 240 AC 20,000 Asym., 18,000 Sym. 240 AC 75,000 Asym., 65,000 Sym. 30, 60 277 AC 15,000 Asym., 14,000 Sym. 277 AC 30,000 Asym., 25,000 Sym. & 100 480 AC 15,000 Asym., 14,000 Sym. 600 AC 20,000 Asym., 18,000 Sym. Amp 600 AC 15,000 Asym., 14,000 Sym. 600 AC 20,000 Asym., 18,000 Sym. 250 DC 10,000 Amperes 250 DC 10,000 Amperes 240 AC 75,000 Asym., 65,000 200 480 AC 30,000 Asym., 25,000 Sym. Amp 600 AC 20,000 Asym., 18,000 Sym. 250 DC 10,000 Amperes Interlock N/A 240 AC 50,000 Asym., 42,000 Sym. 240 AC 75,000 Asym., 65,000 Sym. 400 277 AC 35,000 Asym., 30,000 Sym. 480 AC 40,000 Asym., 35,000 Sym. Amp 480 AC 25,000 Asym., 22,000 Sym. 600 AC 30,000 Asym., 25,000 Sym. 250 DC 10,000 Amperes 250 DC 20,000 Amperes (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H23 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 26 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Accessories 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Cable Bushings For MaxGard Plugs & Connectors To order non-standard bushing, add cable bushing number to end of catalog number. This is furnished at no additional cost at time of order. Ex: DF2504FP000/DF2032. Shaded areas show Cable Bushings provided with strain relief neck; larger bushings are collar style. Hole Diameter for Cable .625" .750" .875" 1.000" 1.188" 1.313" 1.375" 1.500" 1.625" 1.688" 1.813" 1.875" 2.000" 2.125" 2.250" 2.500" 2.625" 2.750" 3.000" 3.250" Russellstoll (R) H Size 3 30 Amp JG63 JG64 JG65 JG66 JG67 JG69 JG610 Size 6 60 Amp Std. 2P3W Std. 2P3W Std. 3P4W Size 10 100 Amp Size 20 200 Amp JG104 JG105 JG106 JG107 JG108 Std. 2P3W Std. 3P4W DF1020 DF1022 DF1024 DF2020 DF2022 DF2024 JG1010 Std. 4P5W DF1026 DF2026 JG1011 DF1027 DF1029 DF1030 DF1032 JG1013 Std. 2P3W Std. 3P4W DF2027 DF2029 DF2032 Size 40 400 Amp Std. 2P3W Std. 4P5W DF2034 DF2036 DF2040 Std. 3P4W Std. 4P5W DF4042 DF4044 DF4048 DF4054 Std. 3P4W Std. 4P5W Standard Cable Bushings: Notes: When ordering, select bushing size slightly larger than your cable O.D. for best fit. Material - Neoprene Identification Letter Inside Hole Size No. 10, 20 & 40 Size No. 3 and 6 H26 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 27 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Accessories 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Adapters for Conduit and Fittings Adapters are tapped NPT standard pipe thread to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. JPA xx Conduit Adapter For Plug or Connector Sizes 30 Amp Cat. No. Tapped Hole Size NPT 60 Amp Cat. No. Tapped Hole Size NPT 100 Amp Cat. No. Tapped Hole Size NPT 200 Amp Cat. No. Tapped Hole Size NPT 400 Amp Cat. No. Tapped Hole Size NPT JPA62 JPA63 JPA64 JPA65 f" 1" 1b" 1d" JPA104 JPA105 JPA 106 1b" 1d" 2" DFA14 DFA15 DFA16 1b" 1d" 2" DFA25 DFA26 DFA27 1d" 2" 2d" DFA46 DFA47 DFA48 2" 2d" 3" Notes: Material - cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws. H Russellstoll (R) To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter. Example: Cat. No. DS3107MP000 with adapter tapped 1-inch would be Cat. No. DS3107MP000/JPA63. Replacement Flap Covers & Screw Covers For Connectors, Receptacles & Interlocks Description Flap Cover Assembly (Weathertight) Screw Cap and STS - Lanyard Assembly (Watertight) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com Amperage Cat. No. 30 60 100 200 400 DFC3 DFC6 DFC10 DFC20 DFC40 30 60 100 200 400 DSC3 DSC6 DSC10 DSC20 DSC40 H27 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 28 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Accessories 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles Replacement Interiors For Receptacles, Connectors, Plugs & Male Inlets Corresponding Male Interior Assembly Voltage Polarization Plug/Inlet Male Interior Connector/Receptacle Female Interior 2P3W 2P3W 3P4W 3P4W 125VAC 250VAC 125/250 VAC 3 ph 480VAC DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DFPU3107 DFPU3207 DFPU3307 DFPU3404 DF3107FP000 DF3207FP000 DF3307FP000 DF3404FP000 DFRU3107 DFRU3207 DFRU3307 DFRU3404 4P5W 277/480VAC DS3504MP000 DFPU3504 DF3504FP000 DFRU3504 2P3W 3P4W 3P4W 4P5W 250VAC 125/250 VAC 3 ph 480VAC 277/480VAC DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 DFPU6207 DFPU6307 DFPU6404 DFPU6504 DF6207FP000 DF6307FP000 DF6404FP000 DF6504FP000 DFRU6207 DFRU6307 DFRU6404 DFRU6504 2P3W 3P4W 3P4W 4P5W 250VAC 125/250 VAC 3 ph 480VAC 277/480VAC DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 DFPU1207 DFPU1307 DFPU1404 DFPU1504 DF1207FP000 DF1307FP000 DF1404FP000 DF1504FP000 DFRU1207 DFRU1307 DFRU1404 DFRU1504 200A 3P4W 3P4W 4P5W 277/480VAC 3 ph 480VAC 277/480VAC DS2304MP000 DS2404MP000 DS2504MP000 DFPU2304 DFPU2404 DFPU2504 DF2304FP000 DF2404FP000 DF2504FP000 DFRU2304 DFRU2404 DFRU2504 400A 3P4W 3P4W 4P5W 277/480VAC 3 ph 480VAC 277/480VAC DS4304MP000 DS4404MP000 DS4504MP000 DFPU4304 DFPU4404 DFPU4504 DF4304FP000 DF4404FP000 DF4504FP000 DFRU4304 DFRU4404 DFRU4504 Rating 30A H Russellstoll (R) Corresponding Female Interior Assembly 60A 100A Note: For other interiors not shown, use same polarization index as plug, connector, etc. Ex: DS6416MP000 plug uses DFPU6416 interior. H28 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H01 MAX 3/5 3/14/03 6:40 PM Page 29 Heavy Industrial / Marine MaxGard(R) Interconnection Systems - Accessories 30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles For Receptacles Description 30 Amp Cat. No. 60 Amp Cat. No. 100 Amp Cat. No. 200 Amp Cat. No. 400 Amp Cat. No. Cup Caps For watertight plugs/inlets. Cup caps are used where portable equipment is on a standby basis and plugs are not in use. To effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion. Material - cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated with steel braid cable attached. DS3CC DS6CC DS1CC DS2CC DS4CC JFA6 JFA10 JFA10 JFA20 Consult Factory Adapter Flush Frames - Single Gang Provide suitable means for mounting box covers of junction box receptacles flush in a wall. H JAA6-AB6 -- JAA6-45 JRA6-AB6 JAA10 -- JAA10-45 JRA10 DAA10 -- -- DRA10 DAA20 -- -- DRA20 -- DAA40 -- DRA40 JB6-1 JB10-B150 JB10-B200 DJB20 DJB40 JE6 JE10 JE10M -- -- MACK Adapter Plates Allows mounting of MaxGard receptacles to competitive existing back boxes. This involves removing the existing non-hazardous location receptacle from back box, inserting adapter plate and installing MaxGard receptacle. Adapter plates are available for competitor's boxes including Hubbel, Killark, Appleton & Crouse-Hinds. DCCA3 DCCA6 DCCA10 DCCA20 -- Russellstoll Adapter Plates Adapt MaxGard receptacles to existing J-Line, Angle Type and Heavy Service Ever-Lok back boxes. DRCA3 DRCA6 DRCA10 DRCA20 N/A Junction Box - Single Gang Angle Enclosure Note: For 8X ... Cat. #s, contact Customer Service. These are additional accessory items. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H29 Russellstoll (R) Adapters for Conduit Box Receptacles Adapters to fit existing boxes and for special mounting requirements can also be furnished. Consult Factory. 20 Vertical Angle Adapter 30 Vertical Angle Adapter 45 Vertical Angle Adapter Straight Adapter 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 31 Heavy Industrial / Marine J-Line Interconnection Systems 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Design Features Russellstoll(R) J-Line Load Breaking Plugs, Connectors and Receptacles 1. 2. 3. 4. 6. 7. 8. 9. 10. 11. 12. 13. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H Russellstoll (R) 5. Circuit interrupting rated safety. Cast aluminum, corrosion resistant copper free alloy housings and enclosures provide light weight and maximum corrosion resistance, along with electrostatic epoxy powder coat finish. Quick conversion between weathertight flap cover and watertight screw cap assemblies. Basic receptacle housing accommodates both covers and is the basic component of all complete units. All watertight configured plugs may be used interchangeably. Two grounding arrangements (Style No. 1 and Style No. 2). Four Complete J-Lines 30, 60, 100 and 200 Amps, 600 Volts, A.C. 250 Volts, D.C. (plus 150A/270A specials) Flap cover can be rotated and locked in any convenient position. Pressure type solderless wiring terminals. Silver plated contacts. One-piece interior assemblies. Interchangeable from regular to reverse service in the field with a screwdriver. Wiring space Ample for maximum requirements. Cable Clamps Adjustable, for maximum range of cable size. Oil resistant neoprene strain-relief bushing compresses around cable tightly, prevents entry of dust and moisture. Polarization Provides positive non-interchangeability for different electrical systems. Reversed contacts flexibility male-female reversed installation within any housing. H31 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 32 Heavy Industrial / Marine J-Line Interconnection Systems 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Polarization Devices offer standard and custom polarization for total operator safety so that plugs will fit only into receptacles or connectors having the same electrical/specification characteristics. Visual means of aligning units for a specific, positive polarization are provided: * Button inside of receptacle housing mates to groove on plug shroud. * Smaller primary guides also assist positive part-part mating. * External I.D. of 1 of 8 polarization indexes visible. * Different polarizations assigned to voltages can't mate - a safer system! Russellstoll (R) H Conversion To Weathertight and Watertight Types Watertight J-Line With Screw Cap Weathertight J-Line with flap cover assembly Substitution of either the flap cover assembly or the screw cap assembly on the housing of the basic receptacle permits quick and easy conversion between the weathertight and watertight types. Only a small screwdriver is needed to change in the field. The basic receptacle housing is constructed with a threaded end to accommodate a screw cap or the collar nut of a watertight plug. A special groove above the threads H32 accommodates the flap cover assembly. The flap cover assembly may be rotated around this grooved shell and the set-screw locked in any convenient position. The watertight plug, with its collar screwed firmly to the basic receptacle shell, forms a completely watertight connection on either type of receptacle assembly. These conversion features also permit the use of flap cover or screw cap on connector housings. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 33 Heavy Industrial / Marine J-Line Interconnection Systems 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Reversed Contacts Service For all Weathertight and Watertight types All J-Line plugs, receptacles and connectors can be furnished for Reverse Service - male (plug) interiors in the receptacles and female (receptacle) interiors in the plugs. When ordering reverse service add a final suffix "R" to the complete catalog number. Price on application. Example: JRFA334HR J-Line receptacle and plug interior assemblies of the same amperage may be quickly interchanged from regular to reverse service (or vice versa) in the field. A screwdriver is the only tool required. Example: Panel mounted low profile receptacles with male interiors act as Male Inlets in remote equipment; receive power from "Female Plugs". (Cup cap also recommended). H Russellstoll (R) Regular Service Interior assemblies placed in normal, standard positions - female interior assembly is positioned in the receptacle housing and the male interior assembly is positioned in the plug housing. Reverse Service Note the complete interior assemblies have now been interchanged so that the male (plug) interior assembly is positioned in the receptacle housing and the female (receptacle) interior assembly is positioned in the plug housing. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H33 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 34 Heavy Industrial / Marine J-Line Interconnection Systems 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Grounding Data Effective grounding of portable electric equipment is necessary to protect operators from electric shock. The National Electrical Code requires that in most cases exposed non-current-carrying metal parts of portable equipment shall be grounded if operated at more than 150 volts to ground. Grounding must be used in other than residential occupancies when used in damp or wet Style 1 - Typical 3P3W Plug & Receptacle locations, or by persons standing on the ground or on metal floors or working inside of metal tanks or boilers, except where supplied through an insulating transformer with ungrounded secondary of not over 50 volts. Plugs and receptacles provide for grounding of portable equipment in either of two ways: Style 2 - Typical 3P4W Plug & Receptacle Grounding thru plug & receptacle housing Grounding thru plug & receptacle housing Portable cord 3 conductors + G Russellstoll (R) H Portable cord 4 conductors Plug Equipment ground connected to plug shell Receptacle 4th grounding wire - if desired Grounding thru conduit system only Plug Receptacle Equipment ground connected to extra pole and plug shell Factory installed jumper STYLE 1 STYLE 2 4P4W (or 3P3W) 3P4W (or 2P3W) Through Metal Housings of Plug and Receptacle Through a Separate Grounding Pole in Plug and Receptacle In this system shown above, the equipment grounding conductor in the flexible cable is electrically connected directly to the plug or cable connector housing by a suitable terminal. The receptacle is grounded by being part of a grounded conduit system. When inserted, the plug housing makes contact with the grounded receptacle or connector housing by means of the receptacle ground spring before the current-carrying contacts engage. On withdrawal, it remains in contact until after the current-carrying contacts disengage. Corrosive Locations: The National Electrical Code requires that under conditions favorable to corrosion, the grounding conductor for enclosures and equipment be of copper or other corrosion-resistant material. In alternating current systems, this necessitates running another conductor back to the common grounding electrode. This may be run H34 In this system shown above, the equipment grounding conductor in the flexible cable is electrically connected to the equipment grounding pole in the plug or cable connector interior. The grounding pole of the receptacle interior is electrically connected by a spring strap jumper to the receptacle housing which itself is grounded by being part of the ground spring of the receptacle or connector housing as described in system number one. The grounding contact in a type 2 receptacle is longer than the current-carrying contacts so that the ground connection makes first and breaks last. through the conduit containing the circuit conductors. At the receptacle, this grounding conductor should be connected to the extra (grounding) pole by the pressure connector provided for that purpose. Where such an extra grounding conductor is required, Style 2 receptacles should be used. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 35 Heavy Industrial / Marine J-Line Interconnection Systems 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Receptacle Mounting Options - J-Line Construction Progressive Assembly Mounting Style Standard Series JRFA/JRSA Current Rating To Order Use: Basic Receptacle* + + + + + JB3 1" Std. Conduit Size + JAA3 (20) or JAA3-45 (45) JB6 1d" Std. Conduit Size + JAA6-AB6 (20) or JAA6-45 (45) JB10 2" Std. Conduit Size + JAA10 (20) or JAA10-45 (45) JB20 3" Std. Conduit Size + JAA20 (20) or JAA20-45 (45) Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* Basic Receptacle* + + + + + JB3 1" Std. Conduit Size + JB6 1d" Std. Conduit Size + JB10 2" Std. Conduit Size + JB20 3" Std. Conduit Size + JRA3 JRA6-AB6 JRA10 JRA20 Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* Basic Receptacle* + + + + + 30 Angle Adapter JAAB3 JAAB6 JAAB10 JAAB20 Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* + + + + JE3 1" Std. Conduit Size JE6 1d" Std. Conduit Size JE10 2" Std. Conduit Size N/A N/A Receptacle Basic Receptacle* + + Horizontal Mount Box + Angle Adapter JB3 1" Std. Conduit Size + JHA3 (20) N/A N/A * Select appropriate receptacle by rating, configuration and voltage on Page H37. Note: JRXX 3rd letter denotes Flap (F) or Screw (S) Cover. Ex: JRSA - Screw Cover JRFA - Flap Cover JRF - Flap Cover, Basic Receptacle JRS - Screw Cover, Basic Receptacle (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H35 H Russellstoll (R) Basic Receptacle* Angle Enclosure Series JRFH/JRSH Horizontal 200/270 Amps Basic Receptacle* Vertical Mount Box + Straight Adapter Series JRFE/JRSE 100/150 Amps Basic Receptacle* Angle Adapter Series JRFB/JRSB 60 Amp Receptacle Vertical or Square Mount Box + Series JRFR/JRSR Straight 30 Amp 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 36 Heavy Industrial / Marine J-Line Interconnection Systems - Ordering Information 30-270 Amp, (30, 60, 100 and 200 Amp Load Breaking 150 and 270 Amp Special Service) Maximum 600 VAC/250 VDC Receptacles, Plugs, Connectors & Inlets Plugs For any J-Line catalog numbers not shown here, check page H35 for "Series" information. For special polarizations (suffixes) contact Technical Services. Max. 600VAC / 250VDC Current Rating (All plugs come with watertight screw collar) Weathertight / Watertight Configuration Weathertight (Spring Hinged Flap Cover) 2P3W 3P3W* 3P4W 4P4W* JPS323H __ JPS333F JPS334H JPS344F Watertight (Screw Cover) 2P3W 3P3W* 3P4W 4P4W* JPS323H JPS333F JPS334H JPS344F Weathertight (Spring Hinged Flap Cover) 2P3W 3P3W* 3P4W 4P4W* JPS623H JPS633F JPS634H JPS644F Watertight (Screw Cover) 2P3W 3P3W* 3P4W 4P4W* JPS623H JPS633F JPS634H JPS644F Weathertight (Spring Hinged Flap Cover) 2P3W 3P3W* 3P4W 4P4W* JPS1023H JPS1033F JPS1034H JPS1044F Watertight (Screw Cover) 2P3W 3P3W* 3P4W 4P4W* JPS1023H JPS1033F JPS1034H JPS1044F Weathertight (Spring Hinged Flap Cover) 2P3W 3P3W* 3P4W 4P4W* JPS2023H JPS2033F JPS2034H JPS2044F Watertight (Screw Cover) 2P3W 3P3W* 3P4W 4P4W* JPS2023H JPS2033F JPS2034H JPS2044F 30 Amp Russellstoll (R) H 60 Amp 100 Amp (150 Amp)** 200 Amp (270 Amp)** * Housing Ground Only (Style 1 Grounding) see page H34. + Shown with 20 angle adapter. Can be furnished with 45 angle at same price. When ordering add suffix -45 to catalog number. ** Special rated devices (not shown). Consult customer service for details. Note: To order Reverse Service add a final suffix "R" to catalog number. Examples: JRFA334HR -- a receptacle housing with male interior. Polarization index (std. shown) Consult Technical Services for more. Flap Cover "F" noted. Screw Cover "S" also available For Reversed Contacts, use "R" suffix to any catalog number. H36 Std. Cable Bushing Current Rating Bushing I.D. 30 60 100 200 g" 1i" 1d" 2" Max. AWG Size #6 - 7 strand or #8 flexible #4 - 7 strand or flexible #0 - 19 strand or #1 flexible #4/0 - 19 strand or flexible (see page H41 for other bushings) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 37 Heavy Industrial / Marine J-Line Interconnection Systems - Ordering Information 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Connectors Receptacles JCF323H __ JCF333F JCF334H JCF344F Panel Mount JRFX323H __ JRFX333F JRFX334H JRFX344F Basic Receptacle JRF323H __ Standard Series* JRFA323H __ JRF333F JRF334H JRF344F JRFA333F JRFA334H JRFA344F JCS323H JCS333F JCS334H JCS344F JRSX323H JRSX333F JRSX334H JRSX344F JRS323H JRS333F JRS334H JRS344F JRSA323H JRSA333F JRSA334H JRSA344F JCF623H JCF633F JCF634H JCF644F JRFX623H JRFX633F JRFX634H JRFX644F JRF623H JRF633F JRF634H JRF644F JRFA623H JRFA633F JRFA634H JRFA644F JCS623H JCS633F JCS634H JCS644F JRSX623H JRSX633F JRSX634H JRSX644F JRS623H JRS633F JRS634H JRS644F JRSA623H JRSA633F JRSA634H JRSA644F JCF1023H JCF1033F JCF1034H JCF1044F JRFX1023H JRFX1033F JRFX1034H JRFX1044F JRF1023H JRF1033F JRF1034H JRF1044F JRFA1023H JRFA1033F JRFA1034H JRFA1044F JCS1023H JCS1033F JCS1034H JCS1044F JRSX1023H JRSX1033F JRSX1034H JRSX1044F JRS1023H JRS1033F JRS1034H JRS1044F JRSA1023H JRSA1033F JRSA1034H JRSA1044F JCF2023H JCF2033F JCF2034H JCF2044F JRFX2023H JRFX2033F JRFX2034H JRFX2044F JRF2023H JRF2033F JRF2034H JRF2044F JRFA2023H JRFA2033F JRFA2034H JRFA2044F JCS2023H JCS2033F JCS2034H JCS2044F JRSX2023H JRSX2033F JRSX2034H JRSX2044F JRS2023H JRS2033F JRS2034H JRS2044F JRSA2023H JRSA2033F JRSA2034H JRSA2044F 30 60 100 200 1" 1d" 2" 3" Russellstoll (R) Conduit Size: (Using JPA_ Series Conduit Adapters) Current Rating Std. Size Max. Size H Conduit Entry Location: Standard Series B Std. 1b" 1d" 2" 3" B Std. C A C A D D 30 & 60 Amp 100 & 200 Amp * Smaller NPT openings available on request. Cable Conduit Adapters: see page H42. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H37 412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 38 Heavy Industrial / Marine J-Line Interconnection Systems - Dimensions 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Plugs and Connectors Weathertight Watertight Male -- Plug Watertight Female - Connector Russellstoll (R) H Dimensions for 2, 3 or 4 wire Weathertight and Watertight Units Amp A B C Weathertight F Watertight FW Weathertight R Watertight RW Y Z H 30 60 100/150 200/270 3" 3f" 4a" 5f" 2a" 2l" 2m" 3n" 7" 8g" 10b" 14e" 8a" 10f" 10d" 14g" 8c" 10c" 10g" 15c" 4b" 5" 5b" 7a" 3" 3f" 4a" 5f" 2f" 3d" 4" 5e" 2f" 3d" 4" 5e" 1 3c" 1g" 2d" Basic Receptacles Dimensions for 2, 3 or 4 wire Units Amp Z Y X Weathertight S Watertight SW Weathertight R Watertight RW V U T 30 60 100/150 200/270 2f" 3d" 4" 5e" 2f" 3d" 4" 5e" 1 1b" 1b" 1f" 3c" 4e" 5" 6a" 3f" 4f" 5b" 6c" 4b" 5" 5b" 7a" 3" 3f" 4a" 5f" 2b" 2g" 3c" 4g" 2b" 2g" 3c" 4g" b" s" s" X" H38 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 39 Heavy Industrial / Marine J-Line Interconnection Systems - Dimensions 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Panel Mount Series Standard Series JRFA/JRSA Series JRFR/JRSR Series JRFB/JRSB Series JRFE/JRSE Series JRFH/HRSH H Russellstoll (R) Amp Weathertight SW R RW Q P V U T Panel Opening 1f" 7" 6a" 5f" 5b" 7" 2" 6d" 6d" 5f" 4e" 6d" 4b" 6f" - - 7a" 6e" 3" 6f" - - 7a" 6e" - - - - 1b" - - - - - 2c" - 2g" 2W" 2W" 2b" - 2W" 2g" 3W" 3W" 2b" 4 3W" b" b" b" b" b" b" 2f" - - 2b" - - 3g" 3" 3" - - 1f" 9b" 8c" 7c" 6c" 2" 8e" 8d" 7c" 5f" 5" 8g" - - 9f" 3f" 9" - - 9d" - - - - 1l" - - - - 3W" 3c" 3m" 3m" 2i" 3a" 3c" 4m" 4n" 2e" 4d" s" X" X" s" s" 3b" - - 2d" - 4b" 5d" 5d" 3e" 4k" 3d" 3d" - 1f" 10d" 11b" 8b" 2" 9g" 11g" 8b" 5b" 9g" - - 4a" 9f" - - - - - - - - - - 3e" 6f" 6f" 2i" 3e" 4b" 4b" 2e" s" X" X" s" 3d" - - - 6" 8j" 8j" 4" 5g" 6j" 6j" - 2" 15g" 15" 12b" 2d" 15e" 15d" 12b" 7a" 12W" - - 5f" 12j" - - - - - - - - - - 5b" 9e" 9e" 2f" 5b" 7a" 7a" 2f" X" c" c" X" 5a" - - - Series Z Y X S Panel Mount Standard (20) JRFR/JRSR JRFB/JRSB JRFE/JRSE JRFH/JRSH 3d" 4d" 4d" 3a" - 3j" 3d" 3" 3" 3a" 3d" 4d" 2l" 2a" 2a" - - 2a" Panel Mount Standard (20) JRFR/JRSR JRFB/JRSB JRFE/JRSE 4" 5e" 5e" 3i" - 4" 4" 4" 3e" 4b" Panel Mount Standard (20) 100/150 JRFR/JRSR JRFB/JRSB 4b" 5d" 5d" 3i" Panel Mount Standard (20) 200/270 JRFR/JRSR JRFB/JRSB 6" 8j" 8j" 4" 30 60 Note: U = horizontal mounting hole centers; V = vertical mounting hole centers (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H39 412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 40 Heavy Industrial / Marine J-Line Interconnection Systems - Accessories 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Replacement Interiors For Receptacles, Connectors, Plugs & Male Inlets Female Interiors: Receptacles & Connectors Poles/Wires Russellstoll (R) H Male Interiors: Plug & Male Inlets 30 Amp 60 Amp 100/150 Amp 200/270 Amp 30 Amp 60 Amp 100/150 Amp 200/270 Amp + 2P2W 2P3W JRU322 JRU323 JRU622 JRU623 JRU1022 JRU1023 JRU2022 JRU2023 JPU322 JPU323 JPU622 JPU623 JPU1022 JPU1023 JPU2022 JPU2023 * 3P3W 3P4W * 4P4W JRU333 JRU334 JRU344 JRU633 JRU634 JRU644 JRU1033 JRU1034 JRU1044 JRU2033 JRU2034 JRU2044 JPU333 JPU334 JPU344 JPU633 JPU634 JPU644 JPU1033 JPU1034 JPU1044 JPU2033 JPU2034 JPU2044 *Includes equipment grounding lug for attachment to enclosure. +For replacement only - includes equipment grounding lug. Material - Molded composition with silvered copper contacts. Cup Caps For Watertight (Series JPS) Plugs - Standard or Reverse Service Amperes Cat. No. 30 60 100 200 F30717A F30718A F30814A F30815A Cup Caps are used: * Where portable equipment is on a standby basis and plugs are not in use. * To effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion. Material - cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated with steel braid cable attached. H40 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 41 Heavy Industrial / Marine J-Line Interconnection Systems - Accessories 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Cable Bushings For J-Line Plugs and Connectors Boxed catalog numbers are standard bushing sizes. To order non-standard bushing, specify as follows: example JPS634H/JG65 30 Amp .375" .500" .563" .594" .625" .750" .781" .875" .938" 1.000" 1.125" 1.188" 1.313" 1.375" 1.500" 1.688" 1.813" 1.875" 2.000" 2.125" 2.500" JG31 JG32 JG325 JG32B JG33 JG34 JG341 JG35 JG355 JG36* JG361* 60 Amp 100/150 Amp 200/270 Amp H JG63 JG64 JG104 JG65 JG105 JG66 JG106 JG206 JG67 JG107 JG108 JG207 JG208 JG1010 JG1011 JG2010 JG2011 JG2012 JG69* JG610* Russellstoll (R) Hole Diameter for Cable JG1013* JG2014 JG2015 JG2016* Notes: Boxed numbers denote standard bushing size supplied. When ordering, select bushing size slightly larger than your cable O.D. for best fit. Material - Neoprene Standard Cable Bushings: * Oversize Cable Bushings: Identification Letter Inside Hole Size No. 3 - 6 - 10 and 20 Size No. 3 - 6 - 10 and 20 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H41 412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 42 Heavy Industrial / Marine J-Line Interconnection Systems - Accessories 30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC Load Breaking Receptacles, Plugs, Connectors & Inlets Adapters for Conduit and Fittings For use on J-Line Plugs and Connectors Adapters are tapped NPT standard pipe thread to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. JPA 64 Conduit Adapter (replaces cable gland assembly) Plug or Connector Sizes Russellstoll (R) H 30 Amp Cat. No. Tapped Hole Size NPT 60 Amp Cat. No. Tapped Hole Size NPT 100/150 Amp Cat. No. Tapped Hole Size NPT 200/270 Amp Cat. No. Tapped Hole Size NPT JPA31 JPA32 JPA33 d" f" 1" JPA62 JPA63 JPA64 f" 1" 1b"* JPA104 JPA105 JPA106 1b" 1d" 2" JPA205 JPA206 JPA207 1d" 2" 2d" Notes: Material - cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws. *JPA65 @ 1d" also available. To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter. Example: Cat. No. JPS634H with adapter tapped 1-inch would be Cat. No. JPS634H/JPA63. Covers For Connectors & Receptacles Description Amperage Cat. No. Flap Cover Assembly (Weathertight) 30 60 100/150 200/270 JFC3 JFC6 JFC10 JFC20 Screw Cap and Braid Cable Assembly (Watertight) 30 60 100/150 200/270 JSC3 JSC6 JSC10 JSC20 (R) (R) H42 E2630 CSA C22.2-182 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 44 Washdown / Light Marine Washdown Industrial & Light Marine Defined * Any application where electrical connections need protection from water and/or dust ingress to the contacts or the wiring compartment. * Cable-to-connector sealing and device locking designs are critical. * Thermoplastic connectors preferred: or aluminum specified for rough services; (brass in many marine installations). Russellstoll Line Selections for Outdoor (and Indoor) Applications DuraGard Russellstoll (R) H to 4P4W 20 thru 50A FS/FD to 3P4W 20 thru 30A The toughest design and construction in thermoplastic safety, durability and performance, in UL94V0 flame rated DuraV material. With DurOring sealed pins, sleeves and interiors, watertight even unmated. A 30 & 50A unique Circuit Breaker Interlock line in DuraV is the best choice for 5 standard voltage polarization options through 600VAC (Interlock to 480VAC). Rough service users can specify the FS/FD in aluminum or brass for marine duty. In 20 and 30A ratings, many installations can also mate to DuraGard units. Switched or Circuit Breaker Interlocks are also available in brass or aluminum. Our large installed base can be supported with many construction & product options. Interlocked Outlets 20 thru 50A IEC (IP67) to 4P5W 20 to 100A USCG Accepted 20-50A convenience Interlocked Receptacles accept FS/FD and DuraGard plugs. Built for rough service installations in aluminum or brass, in Switched or Circuit Breaker formats. Extremely heavy duty designs for maximum durability. Thermoplastic International standard IEC 309-2 or CEE-17 connector usage is growing; especially in OEM, export and standard performance applications. The "IP67" style is watertight when mated and directly interchangeable with other manufacturers. International designations shadow U.S. amperage ratings: 20/(16), 30/(32), 60/(63) and 100/(125) Amps. IP67 devices have screw collars or flap/screw covers, with catalog number "W" suffixes. Typical Application Groups Marine Lighting Connectors Shore to Ship Power Low Power Welding Power Distribution Panels Shipboard Power Outlets Barge Power Connection Food Processing, Brewery/ Beverage, Pulp & Paper, Pharmaceuticals Portable Building Power Welding Outlets Motor Power Connections Lighting Systems Machinery Interconnections Process Control Power Systems Construction & Agricultural Generator Set Panels Portable Tools & Equipment Irrigation Systems Panels Portable Lighting & Equipment H44 OEM's Export Machinery Critical Power Connections & Welding Systems Transportable Equipment (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 45 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC The Next Generation: DuraGard(R) Severe environments and high pressure washdown duty applications require durable, waterproof and safe connections. Russellstoll takes design reliability to new heights with Safety GradeTM standards for truly waterproof connectors. Many watertight specifications cover mated connections only. DuraGard connectors are designed to be watertight mated or unmated, thus offering the ultimate waterproof connection. DuraGard connectors are also UL94-V0 flame rated for safety and utilize a durable, efficient pin & sleeve contact design that is voltage polarized to meet NEC210-7 and OSHA standards. DuraGard(R) ... designed for maximum safety, durability and performance. DuraGard(R) Features Make the Performance Difference. H TM Not just "watertight"; Waterproof for Washdown Duty: DurORing Sealing Russellstoll (R) * Specifically designed for wet environments with our unique DurORingTM sealing system. Unit is watertight mated or unmated. * Eliminates need for costly "weather boots" or "adapters". * Compact Size. * "Lockout Ready" plugs have padlock access hole in front. (30/50A). Durable, Tough & Flame Safety Rated Housings * * * * DuraVTM housing material specially selected for hot or cold washdown duty. Flame Safe UL94-V0 rated housings. Superior Performance in Corrosive Environments. High Visibility yellow housings. Safe & Reliable Power Connections: Pin & Sleeve, Voltage Polarized * Long Life: Round, Self Cleaning, Constant Pressure Pin & Sleeve Contacts, of Solid CDA 360 brass for long reliable electrical life. * More Power, Operates Cooler: large circular electrical contact area allows more current flow with lower temperature rise. * Ground Pin Keyed for Voltage Polarization (O-ring seal) Easy To Wire * "No twistoff" Locking Plugs": Integral Threaded Screw Collars and Compression type Bushings make wiring a snap. * Fast Assembly and Wiring: "Drop-In" rear loaded interiors use no assembly screws, versus 3-5 or more with other connectors. 30/50A connectors use unique E-Z TiteTM external gland lock screw, also. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H45 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 46 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC DuraGard(R) Pin and Sleeve Connections Pin & Sleeve contact devices consist of round male pins which are inserted into tubular female sleeves. Current flows through a large pin-to-sleeve circular contact area. Because current is not restricted through point contact only, higher current flow and cooler operating temperatures are achieved in a compact connection. Wiping action during insertion or withdrawal provides positive self cleaning. Shrouded pins and sleeves are protected from physical damage or casual access and aid in polarization features of the line. The shroud and screw collar completely lock plugs to receptacles or connectors for a reliable connection. Step on the cord, kick or drop a plug; your connection will remain tight. Pin & Sleeve devices are the safety standard for high current applications worldwide. Pin & Sleeve Connector & Plug Bladed Plug & Receptacle Shrouds H Sleeve Locking Screw Collar Pin Russellstoll (R) Blades Spring Contacts Pin & Sleeve Spring blade contact designs offer point contact only, with minimal mechanical support in receptacles. Higher heat is generated in use as contacts loosen with age and dirt accumulation, resulting in failures. Exposed blade contacts can easily be damaged. Contacts are both the electrical and mechanical locking method. Pin & Sleeve design allows higher current flow at cooler temperatures due to large circular contact area. Sleeves act as retainers for the pins making a reliable connection. Shrouded pins & sleeves are protected from damage and inadvertent access. Locking housing screw collars provide for a reliable, long lasting connection, with electrical contacts separate. The Water Spray Test 1000 PSI water spray was directly applied at the face of DuraGard receptacles. No damage occurred, and no water penetrated the housing or cord seal. DuraGard plugs, connectors and receptacles are designed to withstand water spray test at 1000 PSI. No extra cost boots or adapters required. DuraGard: Designed For the Toughest Washdown Applications Pulp & Paper H46 Food Processing Beverage & Bottling Pharmaceutical Manufacturing (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 47 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC The Ultimate in Waterproof Connection Lockout Capable: (30/50A Plugs) * Access Hole (not seen) For Padlock Hasp. * Interlock Engagement CDA 360 Solid Brass Pin & Sleeve Contacts. H Russellstoll 20, 30 & 50 Amps, 600 VAC 20 Amp, 250 VDC (R) Waterproof Cable Sealing: * Neoprene Compression Bushing Cable Locking System. * Locking Bushing Nut with External Cable Clamps. * Bushing sizes available for any cable size. Waterproof Locking Connections: * Locking Screw Collars with O-ring gaskets. * Housing mechanical support and pin and sleeve connection. Safety Specified Voltage Connections: * Safety Ground Makes First, Breaks Last. * Voltage Polarized to Meet NEC210-7 and OSHA Standards. Durable & UL94-V0 Flame Rated Housings * DuraVTM high impact body and collars. * Thermoset Interiors. * Dead Front Construction. Long Lasting Self Cleaning Connections: * Full Round Pin & Sleeve Contacts. Dry Wiring Compartments: * DurOringTM Sealing System for each pin & sleeve and interior assembly. Fast, Easy, Rear Load Wiring & Assembly: * Drop-in Assembly Interior. * Sleeve & Cable Bushing. * Easy-in pressure screw wiring terminations. (50 Amp Plug & Connector Shown) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H47 Russellstoll (R) High Reliability, High Performance Connections: * CDA 360 Solid Brass Pin & Sleeve Contacts. H 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 48 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Engineering Specifications Performance - Electrical Dielectric Voltage Withstand Max. Working Voltage Circuit Interrupting/ Load Breaking Temperature Rise H Russellstoll (R) Horsepower Performance - Environmental 3,000 Volts Moisture Resistance 6000 volts RMS (minimum creepage and minimum clearance per UL 840) UL listed and CSA certified for circuit interrupting at full rated current. Max. 30C temperature rise at full rated current after 50 cycles of overload at 150% rated current at .75-pf. Per NEC 430-151 ratings Terminal Identification Cable Pull Out Force Product Identification Lockout/Tagout Temperatures Chemicals Material Performance - Mechanical Impact Resistance Cord Accommodation Flammability Operating Per UL1682 Paragraph 49. Watertight/flap screw cover on receptacle, O-Rings on all pins and sleeves, interiors and plug shell. Watertight even when not engaged. VO or better per UL94 Maximum Continuous: 95C / 203F Minimum: -40C / -40F w/o impact Resists standard industrial hydrocarbons, acids, bases and solvents. Per UL 1682 Paragraph 34 Round portable service cords. 10 standard diameters from .405" to 1.00", custom sizes to spec. In accordance with UL1682 In accordance with UL1682 Identification label and molded in name Lockout/Tagout hole on plug complies with OSHA Reg. 29 CFR 1910.147. Contact Carrier Interior Housing, Gland Nuts Screw Collar Rings O-Rings Contacts: Pins & Sleeves Hinge Pins (Receptacle) Terminals Terminal Screws Flap Springs Assembly Screws Nuts, Hardware Gland Friction Washer Cable Clamp Bushing Molded arc resistant UL94-V0 phenolic thermoset DuraVTM UL94-V0, High Impact Thermoplastic Buna-N (Nitrile) Brass CDA 360 Stainless Steel Brass CDA 360 Stainless Steel 20 Amp - Nylon 30 & 50 Amp - Aluminum Neoprene Approvals E2630/E47956 (R) LL14096 H48 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 49 Washdown / Light Marine DuraGard(R) Waterproof Connections - Ordering Information Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Catalog Numbers Amps Voltage Polarization Safety Polarization (Receptacle) Male Plug Female Connector 125 VAC 9P23U1__ 9C23U1__ 250 VAC 9P23U2 9C23U2 2P3W 277 VAC 9P23U3 9C23U3 20A 480 VAC 9P23U4 9C23U4 Std. I.D. Bushing: Plug/ Conn.* Female Receptacle Female Plug Male Receptacle 9R23U1W Standard 0.625 For Optional Sizes See pg. H51 9R23U2W 9R23U3W 9R23U4W 9P23U5 9C23U5 9P23U0 9C23U0 9R23U0W 125 VAC 9P33U1 9C33U1 9R33U1W 9F33U1__ 9B33U1F 250 VAC 9P33U2 9C33U2 9R33U2W 9F33U2 9B33U2F 2P3W 277 VAC 9P33U3 9C33U3 9R33U3W 9F33U3 9B33U3F 30A 480 VAC 9P33U4 9C33U4 9R33U4W 9F33U4 9B33U4F 600 VAC 9P33U5 9C33U5 9R33U5W 9F33U5 9B33U5F thru 600 VAC/250VDC 9P33U0 9C33U0 9R33U0W 9F33UO 9B33UOF 125 VAC 9P53U1 9C53U1 9R53U1W 9F53U1 9B53U1F 250 VAC 9P53U2 9C53U2 9R53U2W 9F53U2 9B53U2F 2P3W 277 VAC 9P53U3 9C53U3 9R53U3W 9F53U3 9B53U3F 50A 480 VAC 9P53U4 9C53U4 9R53U4W 9F53U4 9B53U4F 9R53U5W 9F53U5 9B53U5F 9R53U0W 9F53UO 9B53UOF 9R34U1W 9F34U1 9B34U1F 9R34U2W 9F34U2 9B34U2F 9R34U4W 9F34U4 9B34U4F 9R34U5W 9F34U5 9B34U5F 9R34U0W 9F34UO 9B34UOF 9R54U1W 9F54U1 9B54U1F 9R54U2W 9F54U2 9B54U2F 9R54U4W 9F54U4 9B54U4F 9R54U5W 9F54U5 9B54U5F 9R54U0W 9F54UO 9B54UOF 600 VAC 9P53U5 9C53U5 thru 600 VAC/250VDC 9P53U0 9C53U0 125/250 VAC 9P24U1 9C24U1 250- 3o VAC 9P24U2 9C24U2 3P4W 480 3o VAC 9P24U4 9C24U4 20A 600 3o VAC 9P24U5 9C24U5 thru 600VAC / 250VDC 9P24U0 9C24U0 125/250 VAC 9P34U1 9C34U1 250 3o VAC 9P34U2 9C34U2 3P4W 480 3o VAC 9P34U4 9C34U4 30A 600 3o VAC 9P34U5 9C34U5 thru 600 VAC/250VDC 9P34U0 9C34U0 125/250 VAC 9P54U1 9C54U1 250 3o VAC 9P54U2 9C54U2 3P4W 480 3o VAC 9P54U4 9C54U4 50A 600 3o VAC 9P54U5 9C54U5 thru 600 VAC/250VDC 9P54U0 9C54U0 Standard 0.700 For Optional Sizes See pg. H51 Standard 0.925 For Optional Sizes See pg. H51 9R23U5W 9R24U1W Standard 0.625 For Optional Sizes See pg. H51 9R24U2W 9R24U4W 9R24U5W 9R24U0W Standard 0.750 For Optional Sizes See pg. H51 Standard 0.925 For Optional Sizes See pg. H51 Add Suffix - / xxxx for bushing I.D. (page 51) or conduit adapter assembled. "W" suffix is watertight "F" suffix for splashproof spring flap cover. * Consult Technical Services. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H49 H Russellstoll (R) 600 VAC thru 600VAC/250VDC 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 50 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Dimensions Plugs and Female Plugs (30/50A only) Connectors A D B Russellstoll (R) H E C Amps 20 Amp 30 Amp 50 Amp A* B C* Inches 3.87 2.16 2.75 mm 98.3 54.9 69.9 Inches 5.385 2.38 4.16 mm 136.6 60.5 105.7 Inches 5.75 2.38 4.16 mm 146.1 60.5 105.7 Max AWG Terminal O in./mm Amps 12 .140/.0055 20 Amp 8 .235/.0092 30 Amp 6 .235/.0092 50 Amp D E Inches 4.75 1.88 mm 120.7 47.8 Inches 6.25 2.13 mm 158.8 54.1 Inches 6.25 2.13 mm 158.8 54.1 Max AWG Terminal O in./mm 12 .140/.0055 8 .235/.0092 6 .235/.0092 * Note - Dimensions will vary slightly with assembly. Receptacles and Male Receptacles (inlets - 30/50A only) Screw cover shown. Flap cover also available; no dimensional changes. Amps 20 Amp 30 Amp 50 Amp H50 F G H I J K M Inches 4.14 3.25 2.66 1.88 1.49 2.26 3.17 mm 105.2 82.6 67.6 47.8 37.8 57.4 80.5 Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6 Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6 Max. AWG Terminal O in/mm 12 .140/.0055 8 .235/.0092 6 .235/.0092 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 51 Washdown / Light Marine DuraGard(R) Waterproof Connections - Accessories Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Conduit Boxes (For Surface Mounting) Type FD 3.18" MTG 2 MTG. Holes 2" 4.37" MTG 2.62" 3.62" .31" .31" 4.12" 4.12" Catalog Number 3781A Cast Aluminum Cast Brass Use with: Single 3711A 3731 20A, Double 3712A 3732 30A DSFD 3781A 3782 50A H 45 Angle Adapter Conduit Adapter Kits (Plugs or Connectors) Cast Aluminum Cast Brass 3678A 3678B Russellstoll (R) Note: f" NPT Hole Std. Additional Accessories Are Available. Consult Factory. Screw Cap / Cup Cap Size 20 Amp 30 Amp 50 Amp d" 9X2C50 - - f" 9X2C75 9X3C75 9X5C75 1" - 9X3C10 9X5C10 Screw Cap (Connector) Cup Cap (Plug) 20 Amp 30 Amp 50 Amp 9X2PSC 9X3PSC 9X5PSC -- F26874C F26874C Note: _ Suffix to plugs/connectors for assembly from factory. Cable Bushings Max. Cable O.D. (Inches) 20 Amp 0.375 0.437 0.500 0.545 0.562 0.606 0.620 0.625 0.700 0.750 0.800 0.870 0.925 1.000 C16984A C16984B C16984C 30 & 50 Amp 2000-11 C16984D B16506 2000-03 B16524 2000-04 2000-01 2000-06 2000-02 2000-12 2000-05 20 Amp Cable Bushing 30 & 50 Amp Cable Bushing Material - oil resistant neoprene. State Catalog number followed by slash/ __ and bushing code; Example: 9P33U1/1000 (Minimum Limit 85% of O.D. Size for Sealing) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H51 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 52 Washdown / Light Marine DuraGard(R) Waterproof Connections - Accessories Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Replacement Interiors Catalog Numbers Amps Male Interior Assembly Female Interior Assembly 125VAC 9XM23U1 9XF23U1 250VAC 9XM23U2 9XF23U2 2P3W 277VAC 9XM23U3 9XF23U3 20A 480VAC 9XM23U4 9XF23U4 600VAC 9XM23U5 9XF23U5 thru 600VAC / 250VDC 9XM23U0 9XF23U0 125VAC 9XM33U1 9XF33U1 Russellstoll (R) H Voltage Polarization 250VAC 9XM33U2 9XF33U2 2P3W 277VAC 9XM33U3 9XF33U3 30A 480VAC 9XM33U4 9XF33U4 600VAC 9XM33U5 9XF33U5 thru 600VAC / 250VDC 9XM33U0 9XF33U0 125VAC 9XM53U1 9XF53U1 2P3W 50A 3P4W 20A 3P4W 30A 3P4W 50A H52 250VAC 9XM53U2 9XF53U2 480VAC 9XM53U4 9XF53U4 600VAC 9XM53U5 9XF53U5 thru 600VAC / 250VDC 9XM53U0 9XF53U0 125VAC 9XM24U1 9XF24U1 250VAC 9XM24U2 9XF24U2 480VAC 9XM24U4 9XF24U4 600VAC 9XM24U5 9XF24U5 thru 600VAC / 250VDC 9XM24U0 9XF24U0 125VAC 9XM34U1 9XF34U1 250VAC 9XM34U2 9XF34U2 480VAC 9XM34U4 9XF34U4 600VAC 9XM34U5 9XF34U5 thru 600VAC / 250VDC 9XM34U0 9XF34U0 125VAC 9XM54U1 9XF54U1 250VAC 9XM54U2 9XF54U2 480VAC 9XM54U4 9XF54U4 600VAC 9XM54U5 9XF54U5 thru 600VAC / 250VDC 9XM54U0 9XF54U0 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 53 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Safety Interlocks Features & Benefits Circuit Breaker Interlocked Outlet. * * * * 30A & 50A ranges and polarizations to 480VAC. 22KA Interrupt Capacity Breaker. Easy handle reset after trip. Auxiliary switch or other options. User Friendly - Flexible Mounting. * * * * Variable footprint mounting tabs. Compact size fits 8" standard I-Beam webs. Conduit entry from top, bottom or side. Large red handle with lockout access. H Flame Rated & DuraVTM Tough Housing. Dimensions 7.00 5.25 MTG The only non-metallic, 22KAIC, 20, 30, & 50A series circuit breaker interlocked receptacle available today. "B" conduit entry standard "A" side entry 13.46 12.00 13.47 MTG 8.13 Ordering Information Cat. No. AMPS 3P4W 30A 3P4W 50A 3P4W examples shown: Voltage Polarization Safety Interlock With Circuit Breaker Circuit Breaker Trip Rating Mating Plug Safety Interlock With Non-Automatic Safety Switch 125/250 VAC 250 3O VAC 480 3O VAC 600 3O VAC Thru 600 VAC/ 3P4W 9MT34U1W30B 9MT34U2W30B 9MT34U4W30B 9MT34U5W30B 9MT34U0W30B 30A 30A 30A 30A 30A 9P34U1 9P34U2 9P34U4 9P34U5 9P34U0 9MI34U1WNAB 9MI34U2WNAB 9MI34U4WNAB 9MI34U5WNAB 9MI34U0WNAB 125/250 VAC 250 3O VAC 480 3O VAC 600 3O VAC Thru 600 VAC/ 3P4W 9MT54U1W50B 9MT54U2W50B 9MT54U4W50B 9MT54U5W50B 9MT54U0W50B 50A 50A 50A 50A 50A 9P54U1 9P54U2 9P54U4 9P54U5 9P54U0 9MI54U1WNAB 9MI54U2WNAB 9MI54U4WNAB 9MI54U5WNAB 9MI54U0WNAB 1 Notes: 1. Change suffix for alternate trip ratings. Example: 9MT54U2W30B - 50 Amp, 3P4W, Safety Interlock with 30 Amp circuit breaker, conduit top entry. Change "W" to "F" for flap cap access. Example: 9MI34U2F30B - 30 Amp, 3P4W, Safety Interlock with non-automatic safety switch and flap cap. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H53 Russellstoll (R) * UL94-V0 housing and interior with Stainless Steel components. * High impact thermoplastic housing. * NEMA 4X construction. 412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 54 Washdown / Light Marine DuraGard(R) Waterproof Connections Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets - 20, 30 & 50 Amp, Maximum 600 VAC/250 VDC Safety Interlocks Engineering Specifications Performance - Environmental Performance - Electrical Dielectric Voltage Withstand Max. Working Voltage Circuit Interrupting/ Load Breaking Temperature Rise Russellstoll (R) H Shrouded Contacts Horsepower 3,000 Volts Moisture Resistance 480 volts RMS (minimum creepage distance and minimum clearance per UL 840) (using circuit breaker) UL listed and CSA certified for circuit interrupting at full rated current. Max. 30C temperature rise at full rated current after 50 cycles of overload at 150% rated current at .75-pf. Complies with California Code Title 8, Art. 51,S2510.7(b) for devices exceeding 300 VAC Exceeds NEC 430-151 ratings (Circuit Breaker) Performance - Mechanical Impact Resistance Wiring Accommodation Terminal Identification Plug Pull Out Force Product Identification Lockout/Tagout Flammability Operating Temperatures Chemicals UV Resistance Per UL1682 Paragraph 49. Watertight/flap screw cover on receptacle, O-Rings on all pins and sleeves, interiors and plug shell. Watertight even when not engaged. (Screw cover closed / locked) VO or better per UL94 Maximum Continuous: 95C / 203F Minimum: -40C / -40F w/o impact (note: per C/B trip curves at elevated temps.) Resists standard industrial hydrocarbons, acids, bases and solvents. UV stabilized material. Material Per UL 1682 Paragraph 34 Conduit Entries at top, side and bottom. .750" NPT top entry standard In accordance with UL1682 In accordance with UL1682 Identification label Lockout/Tagout access on switch complies with OSHA Reg. 29 CFR 1910.147 Contact Carrier Interior Housing, Gland Nuts Screw Collar Rings O-Rings Contacts: Pins & Sleeves Hinge Pins (Receptacle) Terminals Terminal Screws Flap Springs Assembly Screws Nuts, Hardware Molded arc resistant UL94-V0 thermoset material DuraVTM UL94-V0, High Impact Thermoplastic Buna-N (Nitrile) Brass CDA 360 Stainless Steel Brass CDA 360 Stainless Steel Approvals (R) H54 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 55 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC The FS/FD general purpose interconnection system is designed for lower amperage marine and rough service applications, with rugged die cast aluminum housings and epoxy powder coated finishes. Interlocked receptacles add Branch Circuit protected outlet capability, and base receptacles fit existing Russellstoll FS, FD and DSFD single and multi-gang back boxes. Its versatility and watertight features make it ideal for marine and light industrial applications. Safety * Circuit-interrupting up to 30A, 250VAC (20A, 600VAC) * Factory polarized interiors provide for mating of same voltage/same type devices, thru configured ground pins and housing features. * Shell grounding by means of ground strap integral with ground contact for assured assembly safety. H Russellstoll (R) Durability * Constructed of copper-free cast aluminum (Brass construction also available). * Optional conduit adapters, strain reliefs and cable bushings available. (Modified catalog number construction.) * Non-metallic versions of most metallic plugs and receptacles also available. (See DuraGard) Performance * Precision-made, self-aligning and self-wiping contacts. * Devices available in watertight and weathertight versions. * Solderless binding screw terminals for convenient wiring. (20A, 2P3W devices have set screw pressure terminals) FS/FD line also includes NEMA type blade receptacles. See page H62. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H55 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 56 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Plug & Connector ( + Reverse Service Female Plug) Gasketed screw collar for watertight connection when plug is mated to receptacle or connector. Cast aluminum, corrosion resistant copper-free alloy or cast brass housings, for rough duty or marine service. 2 Layer electrostatic epoxy powder coat finish. Gland nut and oil resistant neoprene cable bushing gland to prevent dust and moisture accumulation. H Russellstoll (R) Ground contacts "make first" and "break last" for safety. 6 Voltage polarizations available from U0-U5. (2p3w; 3p4w in UO) Compression-style cable bushing and gland nut system. External cable clamping or conduit fitting adapters available separately or as standard product. (Modified catalog number can include special construction or bushing size.) Receptacle ( + Reverse Service Male Inlet) Furnished with single gang conduit box standard; die cast or heavy duty thick wall cast boxes available (copper-free aluminum or brass). Can be pre-drilled to customer specification. Water proof gasketed flap-screw cap. FDWS-62 box shown. See accessories for complete box selections. H56 Molded arc-resisting interiors with precision made, selfwiping, self-aligning brass contacts. Housings positively grounded by phosphor bronze ground straps integral with ground contact. Contacts "make" first and "break" last for safe ground. Available in brass for marine applications. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 57 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Engineering Specifications Performance - Electrical Dielectric Voltage Withstand Max. Working Voltage Circuit Interrupting/ Load Breaking Temperature Rise Shrouded Contacts 3,000 Volts 600 volts RMS (minimum creepage distance and minimum clearance per UL 840) UL listed and CSA certified for circuit interrupting at full rated current. Max. 30C temperature rise at full rated current after 50 cycles of overload at 150% rated current at .75-pf. Complies with California Code Title 8, Art. 51,S2510.7(b) for devices exceeding 300 VAC Per NEC 430-151 ratings (noninterrupting) Performance - Mechanical Impact Resistance Cord Accommodation Terminal Identification Cable Pull Out Force Product Identification Moisture Resistance Per UL 1682 Paragraph 34 Round portable service cords per UL standard 62 & CSA C22.2 No. 49.1 In accordance with UL1682 In accordance with UL1682 Identification label and name per UL 1686 Flammability Operating Temperatures Chemicals Per UL1682 Paragraph 49. Watertight/flap screw cover on receptacle. VO / 5VA per UL94 Maximum Continuous: 95C / 203F Minimum: -40C / -40F w/o impact Resists standard industrial hydrocarbons, acids, bases and solvents. Material Contact Carrier Interior Housing, Gland Nuts Screw Collar Rings Contacts: Pins & Sleeves Hinge Pins (Receptacle) Terminals Terminal Screws Flap Springs Assembly Screws Nuts, Hardware Gland Friction Washer Cable Clamp Bushing Thermoset Cast Aluminum or Brass Brass Stainless Steel Brass Stainless Steel Brass or Aluminum Neoprene Approvals E2630/E47956 LR14096 (R) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H Russellstoll (R) Horsepower Performance - Environmental H57 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 58 Washdown / Light Marine FS/FDTM 10-30A Metallic - Ordering Information Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Male Plugs Female Connectors *See also DuraGard section for Thermoplastic families. Poles Wires Amperes Voltage Aluminum Cast Brass Aluminum Cast Brass 250 V 3720U-2 3720BU-2 3913U-2 3913BU-2 277 VAC 3720U-3 3720BU-3 3913U-3 3913BU-3 480 VAC 3720U-4 3720BU-4 3913U-4 3913BU-4 600 VAC 3720U-5 3720BU-5 3913U-5 3913BU-5 250 VAC 3720 3720B 3913 3913B 20 A 125 V 3720U-1 3720BU-1 3913U-1 3913BU-1 30 A 250 VAC 3750 3750B 3933 3933B 10 A 600 VAC 3730 3730B 3914 3914B 15 A 250 VAC 3730 3730B 3914 3914B 20 A 600 VAC 3760 3760B 3934 3934B 30 A 250 VAC 3760 3760B 3934 3934B 3P4W 2P3W H Russellstoll (R) Polarization (Receptacle) 15 A Standard Cable Bushing Hole Diameter Prefix Hole Dia. Prefix Hole Dia. 3720 3730 3913 3789 e" 3914 3790 Prefix Hole Dia. 3750, 3760 W" 3933, 3934 3809, 3810 For other plug & connector accessories see pages H62 and H63 H61 f" Cable Bushings - oil-resistant, neoprene cable bushing is regularly furnished with hole sizes listed above. Other hole sizes are available at no extra cost when specified on order. See page H61 for available sizes. Screw Caps For Connectors can be furnished with retained screw cap at extra cost. For Kits order: 9X2PSC 20A Screw Cap 9X3PSC 30A Screw Cap F26874C 30A Plug Cup Cap Plugs can be furnished with adapters to accommodate rigid conduit or standard connectors for armored cable or flexible conduit, see page H61. H58 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 59 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Female Receptacles Reverse Service Female Plugs Male Receptacles (Inlets) Cast Brass with Box ** Aluminum Cast Brass Aluminum w/Box FDWS-62 Cast Brass w/Box 3731 3743U-2 3763U-2 3789U-2 3789BU-2 3776U-2 3779U-2 3743U-3 3763U-3 3789U-3 3789BU-3 3776U-3 3779U-3 3743U-4 3763U-4 3789U-4 3789BU-4 3776U-4 3779U-4 3743U-5 3763U-5 3789U-5 3789BU-5 3776U-5 3779U-5 3743 3763 3789 3789B 3776 3779 3743U-1 3763U-1 3789U-1 3789BU-1 3776U-1 3779U-1 3753 3773 38091 3809B1 37962 37993 3744 3764 3790 3790B 3777 3780 3744 3764 3790 3790B 3777 3780 3754 3774 3810 3810B 3797 3800 3754 3774 3810 3810B 3797 3800 ** Receptacles come with the following boxes: Material Amperes Box Aluminum 10, 15 & 20 30 FSWS-62 FDWS-62 Brass 10, 15 & 20 30 3721 3731 H Russellstoll (R) Aluminum with Box ** 1 Also in plastic. Use 3809P or 9F33UO 2 Also in plastic. Use 3796P - Aluminum back box (use 3797-P for brass) 3 Also in plastic. Use 3799P (Brass J-Box) or 9B33UOF (w/o J-Box) Notes: * For 20/30A thermoplastic devices, see DuraGard section. * Mating with DuraGard Line -20A devices will mate and lock across lines. -30A metal male devices cannot mate to DuraGard 30A female devices can be mixed. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com For NEMA style (bladed) Convenience Receptacles, see page H62. H59 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 60 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Dimensions Plugs and Female Plugs Connectors B H C F E H G G A Max. Cable Dia. Max. Cable Dia. H Russellstoll (R) Plug, Female Plug & Connector Dimensions Amps 10 Amp A B C E F G H Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75 mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050 15 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75 mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050 20 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75 mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050 Inches 1.87 3.75 2.25 2.25 4.25 2.25 1.12 mm 47.62 95.25 57.15 57.15 107.95 57.15 28.57 30 Amp Receptacles & Male Receptacles Standard Die Cast Aluminum Back Box (FSWS/FDWS) H60 Cast Aluminum / Cast Brass Back Box (3701-3732 Series) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 61 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC For Plugs & Connectors - Accessories Combination Gland Nut and Cable Clamp Provides extra clamping protection in hard service applications. Relieves terminals and rubber gland of all cable strain. Plug or Connector Size Cast Brass Cat. No. Max. Cable Dia. 3905 3905B .62" 3906 3906B 1.12" Notes: Material - cast aluminum, corrosion-resistant, copper-free alloy, cast brass, epoxy powder coat finish. Adapter tapped with NPT thread to accommodate armored and non-metallic cable or flexible conduit. Plug or Connector Size Cast Aluminum Cat. No. Cast Brass Cat. No. Tapped NPT FSA11 FSA12 FSA21 FSA22 FSA23 FSA11B FSA12B FSA21B FSA22B FSA23B d" f" d" f" 1" Ex: 3913 10 -20 Amp Ex: 3934 20/30 Amp H Russellstoll (R) Ex: 3913 10-20 Amp Ex: 3934 20/30 Amp Cast Aluminum Cat. No. Conduit Adapters Type FSA furnished complete with gasket. Cable Bushings Hole Diameter for Cable (inches) .313 .375 .438 .500 .531 .563 .594 .625 .688 .750 .875 1.000 1.125 Type 2 10 Amp SG05 SG1 SG15 SG2 SG2A SG25 SG2B SG3 SG3A SG4 Type 3 20 & 30 Amp JG31 JG32 JG325 Type 2 Cable Bushing JG33 JG34 JG35 JG36** JG361** Type 3 Cable Bushing Material - oil resistant neoprene. **Special for large O.D. cable. Notes: When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalog number of the accessory selected to the catalog number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory. EXAMPLES - Using Catalog No. 3934: Combo. Gland Nut & Cable Clamp 3934-3906 Adapter at f" 3934-FSA22 d" Cable Bushing 3934-JG323 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H61 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 62 Washdown / Light Marine FS/FDTM 10-30A Metallic Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Convenience Bladed NEMA Style Receptacles tandem units and in combination with other Russellstoll FS/FD devices. Each includes a standard heavy duty cast back box. Designed for rugged service/commercial interface, the receptacles below accommodate standard bladed convenience type plugs. They can be furnished in single or Ordering Information Weathertight (Flap Cap) Watertight (Screw Cap) Russellstoll (R) H 2P3W NEMA Rating* 15 Amp 125V Aluminum Duplex Receptacle Brass Single Receptacle Cast Aluminum (FDWS-62)u Duplex Receptacle Aluminum Single Receptacle Brass Single Receptacle 3998G** 3918G 3960G 3910G 3920G 3998G-20** 3918G-20 3960G-20 3910G-20 3920G-20 5-15 20 Amp 125V 5-20 Notes: Finish - Cast aluminum, corrosion-resistant copper-free alloy, epoxy powder coat finish. Cast brass, national finish. Gang Types - Can be furnished in gang or tandem units in combination with other Russellstoll FS/FD devices. See Accessory reference charts on page H24 for more information. B Outlets - Unless otherwise specified, furnished with one C A f" outlet at B or D. Additional or larger outlets charged extra - see price list. Maximum outlet one inch, four way. Specify size D and location. Use symbols as indicated on diagram. * Can be furnished with 250 Volt receptacles. Price on application. All the above receptacles accommodate standard convenience-type plugs. ** The aluminum duplex cover assembly will accept many varied electrical and electronic devices. Please contact your local representative or the factory with your requirements. Furnished with stamped Flap Cover made of heavy gage steel, cadmium plated, with spring-hinged flap. Dimensions Duplex Receptacles .28" Dia. (2) MTG Holes 4.87" MTG 2.75" MTG 2.66" 4.81" .75" Max. Conduit 3" H62 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 63 Washdown / Light Marine FS/FDTM 10-30A Metallic - Accessories Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Conduit Boxes Type FS (shallow) & Type FD (deep) Aluminum boxes have 6-32 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Brass boxes have 10-24 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Two Gang Single Gang DSFD Type Cast Aluminum Cast Brass *Overall Dimensions For Use With: FS 3701A 3721 4.12" x 2.62" x 2.31" 15-20A Single FD 3711A 3731 4.12" x 2.62" x 2.94" 30A DSFD 3781A 3782 4.12" x 3.62" x 4.12" 30A FS 3702A 3722 4.12" x 5.5" x 2.25" 15-20A FD 3712A 3732 4.12" x 5.62" x 2.87" 30A Two Notes: When type FD devices (20A) are to be mounted in boxes, type FD boxes should be used. FS boxes will not accommodate FD devices. (30A or 3P4W) Mounting - all the above boxes are for surface mounting. For flush mounting see page H64. Boxes - Cast brass, natural finish. Cast aluminum, corrosion resistant copper-free alloy, epoxy powder coat finish. * Dimensions are overall exclusive of conduit pads and mounting lugs. H Russellstoll (R) No. of Gangs Outlets - unless otherwise specified, furnished with one .75" outlet per gang, top or bottom. Additional outlets charged extra - see price list. Specify size and location. Maximum Conduit - FS and FD: 1", one per gang top and bottom and one each side. DSFD: one 1.5" or two .5" top and bottom. Cast iron available on special order - consult factory. Dimensions FS/FD DSFD Multiple Gang A 3.38 MTG 2.62 O.28, 4 PLS 1.38 3.18" MTG 2 MTG. Holes 2.62" 3.62" 3" MTG. 4.50 4.12 B" 4 MTG. Holes .31 4.37" MTG 3.00 MTG A" - MTG. 2" .31" 4.12" .31" 4.12" 2.87" 1.06 Multiple Gang Dimensions Type A FS FD 2.31 2.94 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. A FS 6.50" www.tnb.com B FD 6.50" FS 5.50" FD 5.62" H63 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 64 Washdown / Light Marine FS/FDTM 10-30A Metallic - Accessories Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC Adapters and covers to fit boxes on page H64-H65. Adapter Flush Frames* For mounting to standard wall outlet boxes (2 screw mount). No. of Gangs Cast Aluminum Cast Brass Overall Dimensions 1 3671A 3681 5" x 3.5" 2 3672A 3682 5" x 6.5" Russellstoll (R) H Blank Cover* Flush Wall Mounting Extension* Covers Standard FS/FD box openings. Cast Aluminum 3677A Cast Brass Cast Aluminum 3679A Cast Brass 3679B 3687 2.95" 1.87" 3.25" 1.87" 2" .15" 4.15" 5" 3.25" 3.25" 4.12" 1.87" 2.62" 3.5" .21" DIA. 4 MTG. Holes Front H64 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 1.87" Back www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 65 Washdown / Light Marine FS/FDTM 10-30A Metallic - Accessories Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets. 10-30A, Maximum 600 VAC/250VDC 45 Angle Adapter* Mounts to any FS/FD box. Cast Aluminum 3678A Cast Brass 3678B H Russellstoll (R) Type FSWS and FDWS (with mounting shelf for box-mounted devices) Aluminum Die-Cast Boxes with cover mounting holes tapped for 6-32 screws to accommodate all FS and FD cover assemblies. Conduit Entries Cat. No. Top Bottom FSWS-62 f" NA FDWS-62 f" NA FDWS-622 f" f" FDWS-63 1" NA FDWS-633 1" 1" 2.25" MTG. .28" Dia. (2) MTG. Holes 4.87" MTG. 2.25" MTG. 4.87" MTG. .28" Dia. (2) MTG. Holes 2.94" 2.31" .75" 5.37" 4.81" Notes: * Furnished complete with gasket and screws. Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Cast brass, natural finish. 2.25" 2.25" .25" Notes: Boxes - Aluminum die-cast, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Outlets - standard as listed. Mounting - all of the above boxes are for surface mounting. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H65 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 66 Washdown / Light Marine Mechanically Interlocked Receptacles Marine/Series Industrial - 20 & 30 Amp, 250VAC Mechanically interlocked FS/FD Interface receptacle outlets, available through 30 Amp 250VAC, provide added electrical safety during in branch circuits. By design, the plug must be fully inserted into the interlocked receptacle before the switch or circuit breaker can be turned to the "ON" position; and the switch or circuit breaker must be in the "OFF" position before the plug can be withdrawn. This design ensures that when properly installed and operated, the circuit is made and broken by the switch or circuit breaker, not by the connectors. As with all Russellstoll products, Mechanically Interlocked receptacles were designed with Safety, Durability and Performance in mind. Russellstoll (R) H Safety Performance * Mechanical linkage prevents plug insertion or withdrawal unless switch is in "off" position. * Circuit breaker protection available on many models. * Ground contacts make first, break last. * Precision-made, self-aligning and self-wiping contacts. * Receptacles provided with spring-actuated, self-closing flaps. * Devices available in watertight and weathertight versions. * Solderless screw terminals for convenient wiring. Durability * Constructed of copper-free cast aluminum (some types available in brass) * Sturdy die cast and sand cast housings. H66 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 67 Washdown / Light Marine Mechanically Interlocked Receptacles - Ordering Information Mechanically Interlocked Receptacle with Switch Rating: 20 Amp/600VAC 30 Amp/250VAC Poles/Wires Aluminum** Receptacle w/Box FS/FD Plug Brass Receptacle w/Box FS/FD Plug DuraGard Plug Bushing I.D. 2P3W F20493C 3750 1593LP 3750B 9P33UO e" 3P4W F20493A** 3760 1594LP 3760B 9P34UO f" **Flap cover brass version Suffix -B. H Russellstoll (R) Mechanically Interlocked Receptacle with Circuit Breaker Rating: 20 Amp/250VAC 30 Amp/250VAC Poles/ Wires Trip Rating Aluminum Receptacle w/Box FS/FD Plug DuraGard Plug Bushing I.D. 2P3W 20A F33048B 3750 9P33UO e" 30A F33048C 3760 20A F33054B 3760 9P34UO f" 30A F33054C 3760 50A C1479AH 3760 9P34UO* g" 3P4W 50A, 250V* 3P4W Note: For Panel Mounting or Cover Assemblies only, please contact factory. * Consult Technical Services for all 50A Trip applications (30a device, 50A trip) See also DuraGard Interlocks. For brass versions, contact Technical Services. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H67 412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 68 Washdown / Light Marine Mechanically Interlocked Receptacles Specifications Housings: Cast Brass, Natural Finish. Cast Aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Cable Bushings: Oil resistant neoprene strain-relief cable bushings regularly furnished with hole size as listed for plug. Other hole sizes available if specified on order. See Accessory Reference Section, Bushing Sizes Page H61. Outlets: Unless otherwise specified, boxes are furnished blank. Receptacle Interlocked With Switch - Maximum conduit outlets 1f" top and bottom. Specify outlets required. Receptacle Interlocked With Circuit Breaker - Maximum conduit outlet 1f" at locations V, W, X, Y and Z as per diagram. Specify outlets required, use symbols. Dimensions Interlocked with Switch Surface Mount H Interlocked with Circuit Breaker Cat. nos. F18196B&C and F20493A&B Russellstoll (R) 2.93" 7.50" 5.06" 4.81" 1.87" 5.25" 6.75" 4.5" 8.50" 6.75" 5.87" MTG 5.43" .34" .34" Dia. 4 MTG. Holes 1.25" Max. Conduit Top & Bottom only Machine Panel Mount Plugged Drainhole (1/8" 27 NPT) Floor Extension Mount Circuit Breaker Switch 3.37" 45 4.5" 3.37" B .43" 6.37" 6.75" 5.46" 3.68" .37" 3.12" 2.5" C A .87" .75" D 12-24 NC 28 Tap 6 Req'd (also as replacement cover assembly) Standard Plug 30/50 Amp DuraGard 20/30 Amp FS/FD A Amps 4.88" A* B C* 30 Amp Inches 5.38 2.38 4.16 mm 136.6 60.5 105.7 B 2.13" 50 Amp Inches 5.75 2.38 4.16 mm 146.1 60.5 105.7 C H68 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:49 PM Page 69 Washdown / Light Marine UniGardTM Pin & Sleeve IEC Connector E2630 E47956 E205590 H Construction Sites Food Processing Marine and Shipboard Pulp & Paper Mills Chemical Plants Extensive Product Family * Safe and reliable, portable electrical connections. * Wide variety of Plugs, Connectors, Receptacles, Inlets and Mounting Boxes. * Watertight (IP67) and Splashproof (IP44) versions available. * 20, 30, 60 and 100 Amp ratings for small, medium or large current loads. * CULus Listed for North American ratings. * UL classified to IEC309-1 and IEC309-2 for North American and International ratings. * Complete interchangeability with all manufacturers' IEC309-1 and IEC309-2 devices. * Meets IEC309 global configurations for safety in industrial applications. Watertight * Watertight design and construction meet stringent IP67 internal protection standards. * Rugged thermoplastic housings resist impact or abuse and provide excellent corrosion resistance. * Unique Thomas & Betts strain relief grip and sealing system assure superior cable retention and watertight conductor termination. * Ideal for outdoor, wet, marine and washdown applications. * Unique 75% faster assembly with EZ ClikTM handle locking, and EZ TiteTM cable grip system. Splashproof * Suitable for indoor use where splashing liquids and other contaminants may interfere with electrical connections. * Ideal for most heavy commercial applications and light industrial applications. * Available in 20 and 30 Amp ratings. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H69 Russellstoll (R) Safety, Performance and Durability... In A Snap! Beverage Plants 412031.H05 UNIGARD 3/5 3/14/03 6:49 PM Page 70 Washdown / Light Marine UniGardTM Safety, Performance and Durability EZ ClikTM locking mechanism Self-Aligning Solid Contacts - * Self-aligning Nickel plated full-round pins and sleeves for maximum cool contact area. * Sleeve pressure rings ensure constant surface contact force. * Nickel plating offers maximum corrosion for any use. Russellstoll (R) H Screw Collars Stay Put - Turreted grip allows for easy handling. The Easy Way - EZ ClikTM locking feature on all 20/30A plugs and connectors. 75% Faster Cable Builds - EZ TITE TM System * One-piece cable gland. * Nylon locking screw prevents loosening. * EZ hand assembly of cable gland, Grip TiteTM 6-Finger clamp and onion-ring bushing. Safe Connections Standard - Ground contacts make first, break last for safe connections even under load. H70 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 71 Washdown / Light Marine Combination Flap/Screw Cover - * Integral neoprene gasket for IP67 Watertight protection. * Standard flap cover for IP44 Splashproof protection. * Unique flex hinge design. Neoprene Cable Bushing - * Onion ring design. * Universal fit capability. Solid Neoprene Gasket In Handle H Grip TiteTM 6-Finger Clamp - Secure Grip Handle - * Tapered shoulder (20/30A). * Ribbed (60/100A). Raised Ground Terminal - Ensures safe connections every time. Fast and Easy Wiring - * Unique, one-way terminal access. * Clearly marked terminal connections. Double Secure Wiring - * Dual, combination point terminal screws for failsafe connections. Standard Interface / World Ready Full International Compliances - EN60309 UL Classification to IEC309-1 and IEC309-2. CULus Listing: UL1682/1686 and CSA C22.2 No. 182.1. CE conforms to EC Low Voltage Directive. North American and Global Voltage (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com Polarization "clock positions" available in all standard ratings. Solid, Safe Voltage Selections - One-Piece contact carriers with Full-Color IEC standard voltage-phasing Coding ensures correct product application every time. H71 Russellstoll (R) Provides superior cable retention. 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 72 Washdown / Light Marine The UniGardTM Difference Features No Tools, No Screws Necessary * EZ ClikTM locking handle saves 75% on assembly time. * Unique EZ ClikTM assembly feature on 20 and 30 Amp plugs and connectors makes installation and inspection fast and reliable. * Captured gaskets in handles seal out water, chemicals and dust. Easy Action Single-Wiring Point Access Saves Time Wiring * All terminal screws face in same direction allowing installer to make safe and secure conductor terminations in 30% less time than other devices. * Rugged, corrosion free thermoplastic housings are color-coded for safe and reliable connections to all other mating type/polarizations, with raised ground terminal standard. Russellstoll (R) H Simple Cable Clamping * Threaded EZ TiteTM cable gland on 20 and 30 Amp devices makes assembly fast and easy. * One-piece lock screw verifies clamp locking hold, with no external metal contact possible. (20 and 30 Amp devices) Unique Fast Assembly * One-piece EZ TiteTM cable gland with locking screw loads to cable followed by Grip TiteTM 6-Finger cable clamp/grip piece. * Watertight onion ring bushing fits a wide variety of outside diameters. Watertight and Grip TiteTM Safety * Grip TiteTM flexible 6-finger clamp teeth holds well beyond all agency test pullout forces. * No internal clamps required. * Available in all amperages. The Performance Connection * Watertight spring-loaded covers with high-strength flex-hinge screw covers on IP67 devices. * Flap covers on IP44 splashproof styles. * Safety, performance and durability for all IEC309 applications worldwide. H72 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 73 Washdown / Light Marine Polarization Guide - North American Ratings UniGardTM Global Configuration Standards (spc.) 16a, 5w, 250v, 1h 5 WIRE 3P+N+G 4 WIRE 3P+G 3 WIRE 2P+G Configuration 250/440 to 265/460V 60 Hz It's impossible to mismate different voltages of the IEC 309-2 Standard Devices. * Device size determines amperage. Each voltage grouping is a different size so they are easily distinguishable for compatibility. > 50V 100 to 300 Hz 12 11 > 50V 300 to > 50V 500 Hz 300 to 500 Hz 1 10 3O 120/208 2 RECEPTACLE 3O 250V * Every IEC 309-2 mating plug grounding pin is a mirror image of the female device. Devices of differing voltages cannot be mated to one another. h 9 380 to 415 3 CONNECTOR > 50V 300 to 500 Hz 380 50 Hz to 440 60 Hz > 50 to 250 DC 4 8 > 250 DC 7 US 6 480V 100 to 130 277V 60 Hz 250V US EUR 3O 480V US 3O 277/480V 110-130V 208-250V 380-415V 500V + 277/480V 277V 125/250V 250/440V 50-600V, 300/400Hz 50-250VDC H 3O 600V 3OY347/600V 200/346 to 240/415 EUR Rated Voltage 380V to 415V 57/100 to 75/130 Russellstoll (R) * The Female receptacles and connectors have a "clock face" voltage polarization. A "keyway" female housing notch is always at 6 o'clock reference position. Ground contact (sleeve) position on this "clockface" establishes voltage polarization. (ie. "7h"= 7 o'clock ground sleeve position) Male pin positions are mirror image. 220/380 50 Hz to 250/440 60 Hz 125V 5 EUR * All IEC 309-2 devices are color-coded. Each voltage grouping has its own distinct color coding for mating compatibility. 125/250V 440-460V 60 Hz Color Yellow Blue Red Black Red Gray Orange Red Green White Usage (N. Amer., R.O.W. Euro No. Amer. and Euro. N. Amer. and Euro. Euro. N. Amer. and Euro. N. Amer. N. Amer. N. Amer. Latin America Euro. and N. Amer. Euro. and N. Amer. Catalog Numbering System RS 430P9W Suffixes: Construction Options Internal Protection Polarization/Voltage IP67 = Watertight = W IP44 = Splashproof = S 9 = "9h" Clock Hour = 250 VAC, 3 phase Plug, Connector, Receptacle, Inlet B Amperage : 20, 30, 60, 100A or EURO 16, 32, 63, 125A Poles & Wires : 2 p 3 w , 3 p 4 w , 4 p 5 w (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H73 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 74 Washdown / Light Marine UniGardTM Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44 20 Amp IP67 Shown Configuration Clock Hour Voltage/ Color Coding Plug Connector Cable O.D. Range Inches Receptacle* Inlet* 2P3W 4h 125 RS320P4W RS320C4W .57-.71 RS320R4W RS320B4W 2P3W 6h 250 RS320P6W RS320C6W .57-.71 RS320R6W RS320B6W 2P3W 5h 277 RS320P5W RS320C5W .57-.71 RS320R5W RS320B5W 2P3W 7h 480 RS320P7W RS320C7W .57-.71 RS320R7W RS320B7W 3P4W 12h 125/250 RS420P12W RS420C12W .57-.71 RS420R12W RS420B12W 3P4W 9h 3O250 RS420P9W RS420C9W .57-.71 RS420R9W RS420B9W 3P4W 7h 3O480 RS420P7W RS420C7W .57-.71 RS420R7W RS420B7W 3P4W 5h 3O600 RS420P5W RS420C5W .57-.71 RS420R5W RS420B5W 4P5W 9h 3OY120/208 RS520P9W RS520C9W .57-.71 RS520R9W RS520B9W 4P5W 7h 3OY277/480 RS520P7W RS520C7W .57-.71 RS520R7W RS520B7W 4P5W 5h 3OY347/600 RS520P5W RS520C5W .57-.71 RS520R5W RS520B5W Poles & Wires WATERTIGHT IP67 Plug/ Inlet IP44 Construction: No screw collars on male devices; female devices have flap covers only. SPLASHPROOF IP44 Russellstoll (R) H Receptacle/ Connector 2P3W 4h 125 RS320P4S RS320C4S .57-.71 RS320R4S RS320B4S 2P3W 6h 250 RS320P6S RS320C6S .57-.71 RS320R6S RS320B6S 2P3W 5h 277 RS320P5S RS320C5S .57-.71 RS320R5S RS320B5S 3P4W 12h 125/250 RS420P12S RS420C12S .57-.71 RS420R12S RS420B12S 3P4W 9h 3ph.250 RS420P9S RS420C9S .57-.71 RS420R9S RS420B9S 4P5W 9h 3ph.120/208 RS520P9S RS520C9S .57-.71 RS520R9S RS520B9S *See Page H81 for back box/mounting options. UL Listing E2630, E47956 UL Classification E205590 H74 Liquidtight Conduit Adapter Kit 2LTK4C50 3LTK4C75 20A 3 & 4PW 1/2" NPT 20A 5W f" NPT (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 75 Washdown / Light Marine UniGardTM Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44 30 Amp IP67 Shown Configuration Voltage/ Color Coding Plug Connector Cable O.D. Range Inches Receptacle* Inlet* 2P3W 4h 125 RS330P4W RS330C4W .675-.91 RS330R4W RS330B4W 2P3W 6h 250 RS330P6W RS330C6W .675-.91 RS330R6W RS330B6W 2P3W 7h 480 RS330P7W RS330C7W .675-.91 RS330R7W RS330B7W 3P4W 12h 125/250 RS430P12W RS430C12W .675-.91 RS430R12W RS430B12W 3P4W 9h 3O250 RS430P9W RS430C9W .675-.91 RS430R9W RS430B9W 3P4W 7h 3O480 RS430P7W RS430C7W .675-.91 RS430R7W RS430B7W 3P4W 5h 3O600 RS430P5W RS430C5W .675-.91 RS430R5W RS430B5W 4P5W 9h 3OY120/208 RS530P9W RS530C9W .675-.91 RS530R9W RS530B9W 4P5W 7h 3OY277/480 RS530P7W RS530C7W .675-.91 RS530R7W RS530B7W 4P5W 5h 3OY347/600 RS530P5W RS530C5W .675-.91 RS530R5W RS530B5W WATERTIGHT IP67 Receptacle/ Connector Plug/ Inlet SPLASHPROOF IP44 IP44 Construction: No screw collars on male devices; female devices have flap covers only. 2P3W 4h 125 RS330P4S RS330C4S .675-.91 RS330R4S RS330B4S 2P3W 6h 250 RS330P6S RS330C6S .675-.91 RS330R6S RS330B6S 2P3W 5h 277 RS330P5S RS330C5S .675-.91 RS330R5S RS330B5S 3P4W 12h 125/250 RS430P12S RS430C12S .675-.91 RS430R12S RS430B12S 3P4W 9h 3ph.250 RS430P9S RS430C9S .675-.91 RS430R9S RS430B9S 4P5W 9h 3ph.120/208 RS530P9S RS530C9S .675-.91 RS530R9S RS530B9S *See Page H81 for back box/mounting options. UL Listing E2630, E47956 UL Classification E205590 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. Liquidtight Conduit Adapter Kit 3LTK4C50 3LTK4C10 3LTK4C75 3LTK5C75 3LTK5C10 www.tnb.com 30A 3 & 4W d" NPT 30A 3 & 4W 1" NPT 30A 3 & 4W f" NPT 30A 5W f" NPT 30A 5W 1" NPT H75 H Russellstoll (R) Clock Hour Poles & Wires 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 76 Washdown / Light Marine UniGardTM Watertight Pin and Sleeve Devices IP67 60 Amp Configuration Clock Hour Voltage/ Color Coding Plug Connector Cable O.D. Range Inches Receptacle* Inlet* 2P3W 4h 125 RS360P4W RS360C4W .937-1.375 RS360R4W RS360B4W 2P3W 6h 250 RS360P6W RS360C6W .937-1.375 RS360R6W RS360B6W 2P3W 5h 277 RS360P5W RS360C5W .937-1.375 RS360R5W RS360B5W 2P3W 7h 480 RS360P7W RS360C7W .937-1.375 RS360R7W RS360B7W 2P3W 3h 250DC RS360P3W RS360C3W .937-1.375 RS360R3W RS360B3W 3P4W 12h 125/250 RS460P12W RS460C12W .937-1.375 RS460R12W RS460B12W 3P4W 9h 3O250 RS460P9W RS460C9W .937-1.375 RS460R9W RS460B9W 3P4W 7h 3O480 RS460P7W RS460C7W .937-1.375 RS460R7W RS460B7W 3P4W 5h 3O600 RS460P5W RS460C5W .937-1.375 RS460R5W RS460B5W 4P5W 9h 3OY120/208 RS560P9W RS560C9W .937-1.375 RS560R9W RS560B9W 4P5W 7h 3OY277/480 RS560P7W RS560C7W .937-1.375 RS560R7W RS560B7W 4P5W 5h 3OY347/600 RS560P5W RS560C5W .937-1.375 RS560R5W RS560B5W Poles & Wires WATERTIGHT IP67 Russellstoll (R) H Receptacle/ Connector Plug/ Inlet *See Page H81 for back box/mounting options. Liquidtight Conduit Adapter Kit* UL Listing E2630, E47956 UL Classification E205590 6LTK5C75 6LTK5C10 Note: All UniGard 60 & 100 Amp devices ship standard with IEC 309-1 configuration "pilot" pin/sleeves used for auxillary contact service. 60A 5W f" NPT 60A 5W 1" NPT *Additional sizes available on request. Special construction without these pilot contacts is available. (Add "XC" to end of cat. no.) H76 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 77 Washdown / Light Marine UniGardTM Watertight Pin and Sleeve Devices IP67 100 Amp Configuration Voltage/ Color Coding Plug Connector Cable O.D. Range Inches Receptacle* Inlet* 2P3W** 6h 250 RS3100P6W RS3100C6W 1.26501.790 RS3100R6W RS3100B6W 2P3W** 7h 480 RS3100P7W RS3100C7W 1.26501.790 RS3100R7W RS3100B7W 3P4W 12h 125/250 RS4100P12W RS4100C12W 1.26501.790 RS4100R12W RS4100B12W 3P4W 9h 3O250 RS4100P9W RS4100C9W 1.26501.790 RS4100R9W RS4100B9W 3P4W 7h 3O480 RS4100P7W RS4100C7W 1.26501.790 RS4100R7W RS4100B7W 3P4W 5h 3O600 RS4100P5W RS4100C5W 1.26501.790 RS4100R5W RS4100B5W 4P5W 9h 3OY120/208 RS5100P9W RS5100C9W 1.26501.790 RS5100R9W RS5100B9W 4P5W 7h 3OY277/480 RS5100P7W RS5100C7W 1.26501.790 RS5100R7W RS5100B7W 4P5W 5h 3OY347/600 RS5100P5W RS5100C5W 1.26501.790 RS5100R5W RS5100B5W WATERTIGHT IP67 Receptacle/ Connector Plug/ Inlet **See Page H81 for back box/mounting options. **Alternate vendor supplied item; construction features will vary from specs in this catalog. Full IEC approval and mating guaranteed. Contact Technical Services for inlet/receptacle mounting components. UL Listing E2630, E47956 UL Classification E205590 Liquidtight Conduit Adapter Kit Note: All UniGard 60 & 100 Amp devices ship standard with IEC 309-1 configuration "pilot" pin/sleeves used for auxillary contact service. 10LTK5C10 100A 4W, 5W 1" NPT 10LTK5C125 100A 4W, 5W 1.25" NPT 10LTK5C150 100A 4W, 5W 1.50" NPT Special construction without these pilot contacts is available. (Add "XC" to end of cat. no.) For 4 wire and 5 wire plugs and connectors only, contact Technical Services for 3 wire plug and connector conduit adapters. 100A 3 wire plugs and connectors use PG48 backhandle thread. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H77 H Russellstoll (R) Clock Hour Poles & Wires 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 78 Washdown / Light Marine North American Amperages - UniGardTM Series Specifications Performance - Electrical Dielectric Voltage Withstand 3000 Volts for 1 minute (fixed devices) 2200 Volts for 1 minute (portable devices) Maximum Working Voltage 600VAC/250 VDC (minimum creepage and clearances per UL 840) Current Interrupting/Load Breaking Tested to 150% of full rated current for circuit interrupting Temperature Rise Maximum 30C rise at full rated current after 50 cycles overload at 150% rated load at 0.75-pf Endurance with Load Per IEC309-1 Clause 21 20 Amp: 5000 30 Amp: 1000 60 Amp: 1000 100 Amp: 250 cycles; Load only cycles - Alternating load cycles - Alternating load cycles - Alternating load Performance - Mechanical Russellstoll (R) H Cold (-25C) Impact Resistance Per UL 1682 Section 34 and IEC 309-1 Clause 24 Cable O.D. Accommodation Round portable service cord from 0.57" O.D. through 1.79" O.D. Terminal Identification In accordance with UL 1682 standards and IEC390-1: as L1-L2-L3-N-G Cable Pull-Out Force Per UL 1682 Section 33 and IEC309-1 Clause 23 Product Identification Molded-in product trademark(s) and UL approved product label Performance - Environmental Moisture Resistance Per IEC309-1; Watertight flap/screw cover on IP67 devices or splashproof flap cover on IP44 devices Flammability All components V1 or better per UL94, V0 product ratings available Operating Temperatures Maximum Continuous 90C/194F, Minimum -25C/-13F Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents Corrosion Resistance All metallic components stainless steel or nickel plated brass Sleeve pressure rings of zinc plated steel Materials Housing Valox(R) Contact Carriers Valox(R) Cable Gland Nut Valox(R) Cable Bushing Solid neoprene, onion ring type O-Ring, Seals & Gaskets Solid neoprene Pins & Sleeves Nickel plated brass Sleeve Force Ring Zinc plated steel Terminal Screws Nickel plated steel Flap/Screw Cover Springs Stainless steel EZ ClikTM Spring Stainless steel Mounting Flanges Valox(R) Cast Enclosures/Adapters 2 Layer electrostatic epoxy coated, copper-free aluminum enclosures (Valox(R) Euro style NM also available) E2630 E47956 E205590 (Valox(R) is a trademark of GE) H78 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 79 Washdown / Light Marine UniGardTM Series IP67 Dimensions B B A A C C Plug IP67 60/63A and 100/125A Plug IP67 16/20A and 30/32A Cat. No. 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W A B inches mm inches mm 2.87 3.17 3.48 3.66 3.66 3.96 73 81 88 93 93 101 6.20 6.47 7.02 7.37 7.37 8.15 C 157 164 178 187 187 207 A B inches mm inches mm Cord Grip Range inches mm 133 140 154 156 156 176 A C mm .570-.710 .570-.710 .570-.710 .675-.910 .675-.910 .675-.910 14-18 14-18 14-18 17-23 17-23 17-23 Cat. No. 60/63A 2P3W 60/63A 3P4W 60/63A 4P5W 100/125A 3P4W 100/125A 4P5W 4.41 4.41 4.41 5.06 5.06 112 112 112 129 129 A B inches mm 73 81 88 93 93 101 195 195 195 250 250 inches mm .937-1.375 .937-1.375 .937-1.375 1.265-1.790 1.265-1.790 24-35 24-35 24-35 32-45 32-45 C B inches mm 2.87 3.17 3.48 3.66 3.66 3.96 7.67 7.67 7.67 9.83 9.83 A Connector IP67 60/63A and 100/125A Connector IP67 16/20A and 30/32A 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W 246 246 246 309 309 Cord Grip Range H B Cat. No. 9.68 9.68 9.68 12.16 12.16 C inches mm Russellstoll (R) 5.23 5.51 6.06 6.13 6.13 6.91 inches 6.75 7.04 7.62 8.04 8.04 8.83 C 171 179 194 204 204 224 2.97 3.28 3.75 4.04 4.04 4.03 A B inches mm inches mm Cord Grip Range inches mm 75 83 95 103 103 102 inches mm .570-.710 .570-.710 .570-.710 .675-.910 .675-.910 .675-.910 14-18 14-18 14-18 17-23 17-23 17-23 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. Cat. No. 60/63A 2P3W 60/63A 3P4W 60/63A 4P5W 100/125A 3P4W 100/125A 4P5W www.tnb.com 4.41 4.41 4.41 5.06 5.06 112 112 112 129 129 10.52 10.52 10.52 12.80 12.80 C 267 267 267 325 325 Cord Grip Range inches mm 4.47 4.47 4.47 5.06 5.06 114 114 114 129 129 inches mm .937-1.375 .937-1.375 .937-1.375 1.265-1.790 1.265-1.790 24-35 24-35 24-35 32-45 32-45 H79 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 80 Washdown / Light Marine UniGardTM Series IP67 Dimensions B B E oH CLEARANCE HOLE A C A C F oG Inlet IP67 16/20A and 30/32A D Inlet IP67 60/63A and 100/125A D Inlet IP67 16/20A and 30/32A A H Cat. No. inches mm inches B mm inches C mm inches D mm inches E mm inches F mm G inches mm inches H mm 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W 2.87 3.17 3.48 3.66 3.66 3.96 73 81 88 93 93 101 1.96 1.96 1.96 2.32 2.32 2.32 50 50 50 59 59 59 4.50 4.50 4.50 4.50 4.50 4.50 114 114 114 114 114 114 .75 .75 .75 1.32 1.32 1.32 19 19 19 34 34 34 3.87 3.87 3.87 3.87 3.87 3.87 98 98 98 98 98 98 3.87 3.87 3.87 3.87 3.87 3.87 98 98 98 98 98 98 3.0 3.03 3.5 3.5 3.5 3.75 76 77 89 89 89 95 .282 .282 .282 .282 .282 .282 7.2 7.2 7.2 7.2 7.2 7.2 Russellstoll (R) Inlet IP67 60/63A and 100/125A A Cat. No. 60/63A 2P3W 60/63A 3P4W 60/63A 4P5W 100/125A 3P4W 100/125A 4P5W inches mm inches B mm inches C mm inches D mm inches mm inches mm G inches mm inches mm 4.41 4.41 4.41 5.06 5.06 112 112 112 129 129 3.44 3.44 3.44 3.88 3.88 87 87 87 99 99 4.50 4.50 4.50 5.50 5.50 114 114 114 140 140 1.68 1.68 1.68 1.94 1.94 43 43 43 49 49 3.87 3.87 3.87 4.87 4.87 98 98 98 124 124 3.87 3.87 3.87 4.87 4.87 98 98 98 124 124 3.5 3.5 3.5 4.5 4.5 89 89 89 114 114 .282 .282 .282 .282 .282 7.2 7.2 7.2 7.2 7.2 B E F B H E oH CLEARANCE HOLE A C I C I A F oG D Receptacle IP67 16/20A and 30/32A D Receptacle IP67 60/63A and 100/125A Receptacle IP67 16/20A and 30/32A Cat. No. 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W A inches mm 2.87 3.17 3.48 3.66 3.66 3.96 73 81 88 93 93 101 B inches mm 2.32 2.34 2.37 2.79 2.79 2.81 59 60 60 71 71 71 C inches mm 2.97 2.97 2.97 2.97 2.97 2.97 .76 76 76 76 76 76 D E F inches mm inches mm inches mm .94 .94 .94 1.52 1.52 1.52 24 24 24 39 39 39 2.36 2.36 2.36 2.36 2.36 2.36 60 60 60 60 60 60 2.36 2.36 2.36 2.36 2.36 2.36 60 60 60 60 60 60 inches mm inches mm inches mm 1.68 1.68 1.68 1.94 1.94 43 43 43 49 49 3.87 3.87 3.87 4.87 4.87 98 98 98 124 124 3.87 3.87 3.87 4.87 4.87 98 98 98 124 124 G inches mm 2.56 2.56 2.56 2.56 2.56 2.56 65 65 65 65 65 65 H I inches mm Inches mm .219 .219 .219 .219 .219 .219 5.5 5.5 5.5 5.5 5.5 5.5 2.97 3.28 3.75 4.04 4.04 4.03 75 83 95 103 103 102 inches mm Inches mm .282 .282 .282 .282 .282 7.2 7.2 7.2 7.2 7.2 4.47 4.47 4.47 5.06 5.06 114 114 114 129 129 Receptacle IP67 60/63A and 100/125A Cat. No. 60/63A 2P3W 60/63A 3P4W 60/63A 4P5W 100/125A 3P4W 100/125A 4P5W H80 A inches mm 4.41 4.41 4.41 5.06 5.06 112 112 112 129 129 B inches mm 4.16 4.16 4.16 4.52 4.52 106 106 106 115 115 C inches mm 4.50 4.50 4.50 5.50 5.50 114 114 114 140 140 D E F G inches mm 3.5 3.5 3.5 4.5 4.5 89 89 89 114 114 H I (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 81 Washdown / Light Marine UniGardTM Series Dimensions B B cond. B F oE B cond. E C F G A C C D oF E A D G A B D Angle Enclosure Angle Adapter Junction Box 20 Angle Enclosures* A B C Conduit Size Use inches mm inches mm inches mm BE3-B75 BE3-B100 AE6-B125 AE6-B150 AE10-B150 AE10-B200 f" 1" 1b" 1d" 1d" 2" 20A & 30A Devices 20A & 30A Devices 60A Devices 60A Devices 100A Devices 100A Devices 3.34 3.34 5.13 5.13 7.05 7.05 85 85 130 130 179 179 .97 .97 1.41 1.41 1.81 1.81 25 25 36 36 46 46 1.12 1.12 2.05 2.05 2.68 2.68 28 28 52 52 68 68 D inches mm 4.12 4.12 5.62 5.62 6.88 6.88 105 105 143 143 175 175 E inches mm 4.00 4.00 5.00 5.00 5.50 5.50 102 102 127 127 140 140 F inches mm .25 .25 .28 .28 .34 .34 6 6 7 7 9 9 F inches mm 3.75 4.81 4.87 95 122 124 F inches mm 2.38 2.38 3.00 3.00 3.75 3.75 60 60 76 76 95 95 G Inches mm 2.38 2.38 3.00 3.00 4.00 4.00 60 60 76 76 102 102 * For use where there is no existing T&B Russellstoll JB series junction box installed. For 20/30A inlets, use 60A size. 20 Angle Adapters* A Cat. No. AA3 AA6L AA10L B C Use inches mm inches mm inches mm 20A & 30A Devices 60A Devices 100A Devices 3.17 5.23 7.36 81 133 187 3.00 4.00 5.50 76 102 140 4.25 5.43 5.50 108 138 140 D inches mm 3.00 4.88 6.00 76 124 152 E inches mm 2.50 3.44 4.87 64 87 124 * To be used with JB series junction boxes or panel mount. For 20/30A inlets, use 60A size. Rectangular Junction Boxes* A B C Cat. No. Conduit Size Use inches mm inches mm inches mm JB3-B75 JB3-B100 JB6-B125 JB6-B150 JB10-B150 JB10-B200 f" 1" 1b" 1d" 1d" 2" 20A & 30A Devices 20A & 30A Devices 60A Devices 60A Devices 100A Devices 100A Devices 2.94 2.94 4.00 4.00 5.50 5.50 75 75 102 102 140 140 4.19 4.19 5.63 5.63 5.50 5.50 106 106 143 143 140 140 3.69 3.69 4.94 4.94 4.25 4.25 94 94 125 125 108 108 D inches mm 2.69 2.69 3.81 3.81 6.75 6.75 68 68 97 97 171 171 E inches mm .25 .25 .34 .34 .34 .34 6 6 9 9 9 9 G Inches mm 1.25 1.25 1.50 1.50 2.00 2.00 32 32 38 38 51 51 * Unless otherwise specified, junction boxes are furnished with one conduit size at location B. To be used with AA series angle adapters. For 20/30A inlets, use 60A size. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H81 H Russellstoll (R) Cat. No. 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 82 Washdown / Light Marine UniGardTM International Amperages IP44 International Ratings IP67 Common polarizations shown - other ratings are available - contact Technical Services. for 16A or 32A IP67 watertight ratings (-W suffix) substitute -W instead of -S in catalog number. ex. RS316P4W} Configuration Clock Hour Voltage/ Color Coding Plug Connector Cable O.D. Range Inches Receptacle Inlet 2P3W 4h 110V RS316P4S RS316C4S .57-.71 RS316R4S RS316B4S 2P3W 6h 250V RS316P6S RS316C6S .57-.71 RS316R6S RS316B6S 3P4W 6h 380-415V RS416P6S RS416C6S .57-.71 RS416R6S RS416B6S 4P5W 6h 220-240/ 380-415V RS516P6S RS516C6S .57-.71 RS516R6S RS516B6S Receptacle/ Connector Plug/ Inlet 32 Amp IP44 See Page H74 for Conduit Adapter Options 2P3W 4h 110V RS332P4S RS332C4S .675-.91 RS332R4S RS332B4S 2P3W 6h 250V RS332P6S RS332C6S .675-.91 RS332R6S RS332B6S 3P4W 6h 380-415V RS432P6S RS432C6S .675-.91 RS432R6S RS432B6S 3P4W 3h 380-440V 4P5W 6h 220-240/ 380-415V Special Application - Contact Technical Services RS532P6S RS532C6S .675-.91 RS532R6S RS532B6S 63 Amp IP67 See Page H75 for Conduit Adapter Options 2P3W 6h 250V RS363P6W RS363C6W .937-1.375 RS363R6W RS363B6W 3P4W 6h 380-415V RS463P6W RS463C6W .937-1.375 RS463R6W RS463B6W 4P5W 6h 220-240/ 380-415V RS563P6W RS563C6W .937-1.375 RS563R6W RS563B6W See Page H76 for Conduit Adapter Options 125 Amp IP67 Russellstoll (R) H 16 Amp IP44 Poles & Wires **2P3W** 6h 250V RS3125P6W RS3125C6W 1.265-1.790 RS3125R6W RS3125B6W 3P4W 6h 380-415V RS4125P6W RS4125C6W 1.265-1.790 RS4125R6W RS4125B6W 4P5W 6h 220-240/ 380-415V RS5125P6W RS5125C6W 1.265-1.790 RS5125R6W RS5125B6W **See Page H81 for back box/mounting options. Euro color is "red "; devices supplied in North America will use "blue " color (mating is not affected.) **Alternate vendor supplied item; construction features will vary from specs in this catalog. Full IEC approval and mating guaranteed. Contact Technical Services for inlet/receptacle mounting components. UL Classification E205590 Note: All UniGard 63 & 125 Amp devices ship standard with IEC 309-1 configuration "pilot" pin/sleeves used for auxillary contact service. Special construction without these pilot contacts is available. (Add "XC" to end of cat. no.) H82 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 83 Washdown / Light Marine International Amperages - UniGardTM Series Specifications Performance - Electrical Dielectric Voltage Withstand 3000 Volts for 1 minute per IEC309-1, Clause 19 Maximum Working Voltage 690VAC/250 VDC (minimum creepage and clearances per IEC) Current Interrupting/Load Breaking Tested to 125% rated current at 110% rated voltage per IEC309-1 clause 20. Temperature Rise Maximum 50C rise at rated current per IEC309-1 Clause 22, Table 8 Endurance with Load Per IEC309-1 Clause 21 16 Amp: 5000 32 Amp: 1000 63 Amp: 1000 100 Amp: 250 cycles; Load only cycles - Alternating load cycles - Alternating load cycles - Alternating load Performance - Mechanical Cold (-25C) Impact Resistance Per IEC309-1 Clause 24; (-25C) with 75cm drop Cable O.D. Accommodation Round portable service cords from 14.5mm O.D. through 50mm O.D. Terminal Identification In accordance with IEC309-1 standards; as L1-L2-L3-N-G Cable Pull-Out Force In accordance with IEC309-1, Clause 23 Product Identification Molded-in product Trademark(s) and CE Mark on packaging H Russellstoll (R) Performance - Environmental Moisture Resistance Per 309-1; Watertight flap/screw cover on IP67 devices or flap cover on IP44 devices Flammability Per IEC 695-2-1; Housing glow wire tested to 650C; Contact carrier insert tested to 850C Operating Temperatures Maximum Continuous 90C/194F, Minimum -25C/-13F with impact Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents Corrosion Resistance All metallic components stainless steel or nickel plated brass Sleeve pressure rings of zinc plated steel External Thermoplastic components are UV stabilized IP67 Series 2 is suitable for outdoor use UV Resistance Materials Housing Valox(R) Contact Carriers Valox(R) Cable Gland Nut Valox(R) Cable Bushing Solid neoprene, onion ring type O-Ring, Seals & Gaskets Solid neoprene Pins & Sleeves Nickel plated brass Sleeve Force Ring Zinc plated steel Terminal Screws Nickel plated steel Flap/Screw Cover Springs Stainless steel EZ Clik Spring Stainless steel Mounting Flanges Valox(R) Cast Enclosures/Adapters 2 Layer Electrostatic epoxy coated, copper-free aluminum enclosures (Valox(R) Euro style NM available) TM (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com E205590 H83 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 84 Washdown / Light Marine UniGardTM Series IP44 Dimensions B C A A B C Connector IP44 Plug IP44 A inches mm Cat. No. 58 64 73 73 73 80 6.20 6.47 7.02 7.37 7.37 8.15 157 164 178 187 187 207 C inches mm 4.76 5.04 5.58 5.58 5.58 6.36 Cord Grip Range inches mm 121 128 142 142 142 162 .570-.710 .570-.710 .570-.710 .675-.910 .675-.910 .675-.910 A inches mm Cat. No. 2.18 2.43 2.81 2.81 2.81 3.09 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W 14-18 14-18 14-18 17-23 17-23 17-23 B inches mm 55 62 71 71 71 79 6.53 6.83 7.41 781 781 8.62 C inches mm 166 173 188 198 188 219 3.07 3.33 3.79 3.79 3.79 4.17 Cord Grip Range inches mm 78 85 96 96 96 106 .570-.710 .570-.710 .570-.710 .675-.910 .675-.910 .675-.910 14-18 14-18 14-18 17-23 17-23 17-23 B B Russellstoll (R) H 2.26 2.52 2.85 2.85 2.85 3.13 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W B inches mm E oH CLEARANCE HOLE I C A C A F oG Inlet IP44 16/20A and 30/32A Receptacle IP44 16/20A and 30/32A D D Inlet IP44 Cat. No. inches A mm inches B mm inches C mm inches D mm inches E mm inches F mm G inches mm inches H mm 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W 2.26 2.52 2.85 2.85 2.85 3.13 58 64 73 73 73 80 1.96 1.96 1.96 2.32 2.32 2.32 50 50 50 59 59 59 4.50 4.50 4.50 4.50 4.50 4.50 114 114 114 114 114 114 .75 .75 .75 1.32 1.32 1.32 19 19 19 34 34 34 3.87 3.87 3.87 3.87 3.87 3.87 98 98 98 98 98 98 3.87 3.87 3.87 3.87 3.87 3.87 98 98 98 98 98 98 2.38 2.38 2.38 2.38 2.38 2.38 60 60 60 60 60 60 .282 .282 .282 .282 .282 .282 7.2 7.2 7.2 7.2 7.2 7.2 Receptacle IP44 Cat. No. 16/20A 2P3W 16/20A 3P4W 16/20A 4P5W 30/32A 2P3W 30/32A 3P4W 30/32A 4P5W H84 A inches mm 2.18 2.43 2.81 2.81 2.81 3.09 55 62 71 71 71 79 B inches mm 2.11 2.13 2.17 2.56 2.56 2.60 54 54 55 65 65 66 C inches mm 2.97 2.97 2.97 2.97 2.97 2.97 76 76 76 76 76 76 D E F inches mm inches mm inches mm 0.94 0.94 0.94 1.52 1.52 1.52 24 24 24 39 39 39 2.36 2.36 2.36 2.36 2.36 2.36 60 60 60 60 60 60 2.36 2.36 2.36 2.36 2.36 2.36 60 60 60 60 60 60 G inches mm 2.38 2.38 2.38 2.38 2.38 2.38 60 60 60 60 60 60 H I inches mm Inches mm .219 .219 .219 .219 .219 .219 5.5 5.5 5.5 5.5 5.5 5.5 3.07 3.33 3.79 3.79 3.79 4.17 78 85 96 96 96 106 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 85 Washdown / Light Marine UniGardTM IEC 309 Safety Interlock New IEC 309 Safety Interlock - The UniGardTM Difference The Only True Circuit Breaker Interlocked IEC 309 Receptacle - (Outlet) * Circuit breaker integrated interlock mechanism. * UL489 listed 22KAIC protection. * Alternate trip ratings available. * Auxiliary switch option. OR Switched-only Version Watertight - IP67 * "W" suffixes (UL Type 4X construction). * Rugged thermoplastic housings resist impact or abuse and provide excellent corrosion resistance. * Rugged VO-5VA Flameproof Housings. * Ideal for outdoor, wet, marine and washdown applications. * Unique industry-first circuit breaker interlock. * US: 20, 30, 60, &100 Amp sizes. * International: 16, 32, 63, 125 Amp sizes. Protection and Safety in Power Delivery * Red vertical ON indication. * Lock on and Lock off positions. * Branch circuit load and operation protection, or switched-only version (shown). Splashproof - IP44 Mount It Anywhere * "S" suffixes (NEMA 3R construction). * Suitable for indoor use where splashing liquids and other contaminants may interfere with electrical connections. * Ideal for most heavy commercial applications and light industrial applications. * US 20 & 30 & 60A ratings. * International 16, 32 and 63A ratings. * Swivel 3 or 4 point feet variable footprint for flexible mounting. * Fits in web of 8" I-Beams. Wire It Up, Sideways or Down * Top, side, and bottom entry. * Industry standard entry sizes. E211951 E47955 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com Top & Bottom Top Side Entry 20/30 Amp 60/100 Amp All H85 H Russellstoll (R) * Rugged UL listed switch. * Proven performance components. * Thru 600 VAC. 4p5w + auxiliary contacts capable. 412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 86 Washdown / Light Marine UniGardTM IEC 309 Safety Interlock Integral UL489 22KAIC Circuit Breaker OR Switched Interlocked Receptacle Top or Side Conduit Entry Gasketed UL Type4X Construction Russellstoll (R) H Sturdy Bright Red EZ Handle (Vertical - on) Lock-off & Lock-on Positions Auxiliary Switch and/or Trip Frame Ratings Available UL94 Vo-5VA Flame Rated Housing & External Components Bottom Conduit Entry - Optional 30/60A Location Voltage & Polarization Labeled and Color Coded 5 Mounting Points for 3 or 4 Tab Mounting Adjustable Feet fit any existing mounting! External DIN Rail Hard-Points H86 IP67 Color Coded Flap Screw Cap IP44 splashproof also available Accepts UniGardTM Plugs and all Approved IEC 309 lines (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 87 Washdown / Light Marine UniGardTM IEC 309 Safety Interlock New Russellstoll(R) UniGardTM IEC 309 Circuit Breaker Interlocked Receptacle 16/20A, 30/32A, 60/63A and 100/125A International and U.S. Ratings IN ALL STANDARD VOLTAGE POLARIZATIONS: Range 110-130V 208-250V 380-415V 500V + 277/480V 277V 125/250V 250/440V to 600V, to 400Hz Color Code Usage (N. Amer., R.O.W. Euro) Yellow Blue Red Black Red Gray Orange Red Green No. Amer. / Euro. N. Amer. / Euro. Euro. N. Amer. / Euro. N. Amer. (black-Euro) N. Amer. N. Amer. Latin America / N. Amer N. Amer. / Euro. 2p3w 3p4w 4p5w 4h 6h 9h - 7h 5h - - 2h 4h 9h 6h/3h (spec) 5h 7h - 12h 11h 2h - 9h 6h 5h 7h - - 11h/3h 2h Contact T&B for other special polarizations. H 2 options available RS 4 30 MT Integral Circuit Breaker (UL231 & UL489) Power Outlet > (replaces all Fused-Switched competitor "FMIR" or "MIF" series) (US amperage only) MI Rotary Switched (UL508 & UL98) Manual Motor Controller Outlet > (replaces all Switched-only competitor "MI" or "MIR" series) (All amperages) 9W Suffixes: Construction Options Brand prefix - or "blank" Internal Protection IP67 = Watertight = W IP44 = Splashproof = S Polarization/Voltage Device Type 9 = "9h" Clock Hour = 250 VAC, 3 phase See above Amperage : 20, 30, 60, 100A or EURO 16, 32, 63, 125A Poles & Wires : 2 p 3 w , 3 p 4 w , 4 p 5 w (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H87 Russellstoll (R) Specifications for Any New or Replacement Project 412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 88 Washdown / Light Marine UniGardTM IEC 309 Safety Interlock Specifications: IEC 309 Interlocked Receptacles - North American Standards Performance - Electrical Performance - Environmental Dielectric Voltage Withstand 3,000 Volts Moisture Resistance Maximum Working Voltage Current Interrupting 480 Volts RMS (circuit breaker version) 600 Volts RMS (switch version) Certified for current interrupting at full rated current and voltage. 10,000 RMS symmetrical amperes Mechanical: 10,000 cycles Electrical: 6,000 cycles Complies with NEC 430-151 ratings. 22,000 AIC Short-circuit Current Rating Operations HP Ratings (switch version) Circuit Breaker UL Listed Interrupting Rating Flammability Operating Temperatures UV Resistance Chemicals Materials Enclosure (all exterior components) Contact Carrier Gaskets Contacts (sleeves) Hardware (screws & springs) Performance - Mechanical Russellstoll (R) H Cold (-35C) Impact Resistance Wiring Accommodations Terminal Identification Product Identification Lockout/Tagout Mounting Screw cap version: #UL type 4X, IP67 Flap cap version: IP44 UL94-5VA & V0 classifications Maximum Continuous: 60C (140F) Minimum Continuous: -40C (-40F) UV stabilized material Resists most standard industrial hydrocarbons, acids, bases and solvents. In accordance with UL 746C. Suitable for metallic conduit. Conduit entry locations at enclosure top and bottom (60A & 100A top only). In accordance with UL, CSA and IEC309 conventions. Identification, ratings and color-code in accordance with UL, CSA and IEC309 requirements. ON and OFF lockout/tagout capability at switch handle. Complies w/ OSHA Reg. 29CFR 1910.147 External adjustable feet. UL94-5VA/V0, UV stabilized, impact modified Valox. Molded arc resistant UL94-V0 thermoplastic. Neoprene or EPDM Nickel plated brass Steel with zinc-plated blue chromate or nickel plating. Approvals & Compliances UL 508 & UL98 (switch version), UL 231 & UL489 (circuit breaker version), UL 1682 CSA C22.2 No. 14, 182.1 IEC309-1, -2 G D 7.2 (183) C 7.2 (183) 5.1 (129) E H 14.6 (370) 9.3 (237) B B A F A I OVERALL DIMENSIONS (inches - mm) OVERALL DIMENSIONS (inches - mm) MOUNTING DIMENSIONS (inches - mm) 16/20A, 30/32A & 60/63A SWITCH VERSIONS 30A & 60A BREAKER AND 100A/125A SWITCH & BREAKER VERSIONS 16/20A 30/32A 60/63A DIM. SWITCH 16/20A DIM. IP44 IP67 30/32A IP44 IP67 60/63A IP44 IP67 30A IP44 A 7.5 - 140 8.0 - 203 7.7 - 196 8.2 - 208 8.0 - 203 8.5 - 216 7.7 - 196 B 10.8 - 273 10.9 - 277 11.2 - 284 11.4 - 289 11.9 - 302 12.2 - 309 16.4 - 417 C 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 * 3-pt. and 4-pt. mounting positions available. 100A versions have 4-pt. mounting position only. * Adjustable mounting feet, vertical or horizontal. * slotted through holes for easier alignment. H88 60A IP67 IP44 100/125A IP67 IP67 8.2 - 208 8.0 - 203 8.5 - 216 9.8 - 249 16.5 - 418 17.0 - 432 17.4 - 443 17.7 - 450 5.1 - 129 5.1 - 129 5.1 - 129 5.6 - 149 D E F G H I 5.5 - 140 10.0 - 254 5.5 - 140 8.0 - 203 7.5 - 191 8.0 - 203 100/125A 30A SWITCH 60A 100A BREAKER BREAKER 5.5 - 140 15.2 - 387 5.5 - 140 8.0 - 203 12.8 - 324 8.0 - 203 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 5.5 - 140 15.2 - 387 6.0 - 152 8.0 - 203 12.8 - 324 8.5 - 215 www.tnb.com 412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 89 Industrial and Commercial DuraTiteTM Overview and Product Comparison Defined * Any application where electrical connections need protection from water and/or dust ingress to the contacts or the wiring compartment. * Less credit cable sealing, but easier to use device locking designs are employed. * Metal connectors are usually preferred, with thermoplastic options increasing. Thermoplastic devices must withstand normal industrial handling. Russellstoll Line Selections for Indoor Applications DuraTiteTM to 3P4W 20 & 30A Ever-Lok Standard & Midget Series to 3P4W 15 thru 50A Steel self-locking housings make the Standard and Midget Ever-Loks famous for their endurance in punishing factory installations. Clamp, bushing or hub fitting cable entries are offered for both, with Standard Ever-Lok available at 20, 30 and 50A over the15A Midget Ever-Lok. Standard voltage polarizations are maintained in these lines through 480VAC. Heavy Service Ever-Lok to 4P4W 30 thru 100A IEC (IP44) to 4P5W 20 thru 100A The standard in portable welding installations, from 30 to 100A. Rugged aluminum housings and selflocking upon insertion, HSE series products are ideal for indoor factory use. With unique "handle" designs, a simple 1/8 turn counter-clockwise releases plug for withdrawal. Switched/ fused or circuit breaker interlocks in several configurations are also offered. (see Automotive/Industrial Interlock section). Thermoplastic International Standard 309-2 or CEE-17 type connector lines usage is growing in OEM, export and standard performance applications. The IP44 indoor use style is "splashproof" when mated and directly interchangeable with other manufacturers. International designations shadow U.S. ratings: 20/16, 30/32, 60/63 and 100/125. IP44 devices have NO locking features except flap covers, with catalog numbers "S" or "SW" suffixes. Typical Application Groups General Industrial Instrumentation Lighting Connections Indoor Welding Stations Machinery/Tool Connections Power Distribution Panels Convenience Power Battery Charging Equipment Portable Equipment Critical Power Connections Motor Power Connections Critical Robotics Power Test Equipment Laboratory/Test Stations Construction OEM's Generator Set Panels Portable Tools & Equipment Limited Life Installations Portable Lighting Equipment Export Machinery Critical Power Connections International Indoor Usage Transportable Equipment (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H89 H Russellstoll (R) (R) A New Thermoplastic option to 20/30A Standard Ever-Lok Plugs and Connectors. 20 and 30A plugs will mate directly to Standard Ever-Lok receptacles, with a new EZTab locking feature. For new installations, specify Ever-Lok receptacles, with DuraTite plugs and connectors. Clamp or conduit options complete a flexible value option for new and existing installations. 412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 90 Industrial and Commercial DuraTiteTM Overview Non-Metallic Self-Locking Plugs, Connectors & Receptacles Industrial Specification Grade Redefined From our industry standard Ever-Lok series of plugs, connectors and receptacles, Russellstoll has developed DuraTiteTM, the first non-metallic, self-locking pin and sleeve power interconnection system. In 20 and 30 amp ranges, DuraTiteTM mates with existing 15-30A Ever-Lok receptacles already in use. Industrial "Safety Grade" Construction H Russellstoll (R) 20 and 30 Amp plugs and connectors (600 VAC Max.) Indoor industrial and heavy duty use. Durable, Tough & Flame Safety Rated Housings * DuraVTM housing material specially selected for hot or cold washdown duty. * Flame Safe UL94-V0 rated housings. * Superior Performance in Corrosive Environments. * High Visibility yellow housings. Safe & Reliable Power Connections: Pin & Sleeve, Voltage Polarized * Long Life: Round, Self Cleaning, Constant Pressure Pin & Sleeve Contacts, of Solid CDA 360 brass for long reliable electrical life. * More Power, Operates Cooler: large circular electrical contact area allows more current flow with lower temperature rise. * Ground Pin Keyed for Voltage Polarization (O-ring seal). * Voltage Polarized for Safe Connection (U-ground) (pins shown with optional O-ring seals). Easy To Wire * "No twistoff" Locking Plugs: Integral Threaded Screw Collars and Compression type Bushings make wiring a snap. * Fast Assembly and Wiring: "Drop-In" rear loaded interiors use no assembly screws, versus 3-5 or more with other connectors. 30/50A connectors use unique E-Z TiteTM external gland lock screw, also. * Set Screw Terminals: Are quick and easy to wire, with complete wire capture in deep pin/sleeve barrels. H90 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 91 Industrial and Commercial DuraTiteTM Ordering Information Cat. Nos. Connector Plug @250V Amps Voltage 125 VAC Face Recep/ Conn. DuraTite 5P23U1LD 5P23U2LD 250 VAC 5P23U3LD 277 2P3W 20A 5P23U4LD 480 5P23U5LD 600 5P23U0LD 2P3W 30A 5C23U2LD 5C23U3LD 5C23U4LD 5C23U5LD 5C23U0LD 8023U1 8093U1 8683U1 8023U2 8093U2 8683U2 8023U3 8093U3 8683U3 8023U4 8093U4 8683U4 8023U5 8093U5 8683U5 8023 8093 8683 .625 8003U1 8083U1 .625 8003U2 8083U2 .625 8003U3 8083U3 .625 8003U4 8083U4 .625 8003U5 8083U5 .625 8003N 8083N H 5P33U1LD -- 5C33U1LD -- .700 N.A. N.A. 250 VAC 5P33U2LD -- 5C33U2LD -- .700 N.A. N.A. 277 VAC 5P33U3LD -- 5C33U3LD -- .700 N.A. N.A. 480 VAC 5P33U4LD -- 5C33U4LD -- .700 N.A. N.A. 600 VAC 5P33U5LD -- 5C33U5LD -- .700 N.A. N.A. 5P33U0LD 5C33U0LD .700 8005N 8030N 5C24U1LD 8025 8095 8646 -- .625 N.A. N.A. 125/250 VAC 5P24U1LD 8015 8155 8656 -- 250- 3o VAC 5P24U2LD -- 5C24U2LD -- .625 N.A. N.A. 480 3o VAC 5P24U4LD -- 5C24U4LD -- .625 N.A. N.A. 347/600V 5P24U5LD -- 5C24U5LD -- .625 N.A. N.A. 5P24U0LD 8018 8158 8594 5C24U0LD 8028 8098 8684 .625 8008 8084 125/250 VAC 5P34U1LD -- 5C34U1LD -- .750 N.A. N.A. 250 3o VAC 5P34U2LD -- 5C34U2LD -- .750 N.A. N.A. 480 3o VAC 5P34U4LD -- 5C34U4LD -- .750 N.A. N.A. 347/600V 5P34U5LD -- 5C34U5LD -- .750 N.A. N.A. 5P34U0LD 8014 8154 8597 8657 5C34U0LD 8024 8094 8687 8647 .750 8004 8031 thru 600 (all) 3P4W 30A (20A, 600V) 5C23U1LD Ever-Lok 125 VAC thru 600 (all) 3P4W 20A (10A, 600V) 8013U1 8153U1 8593U1 8013U2 8153U2 8593U2 8013U3 8153U3 8593U3 8013U4 8153U4 8593U4 801345 8153U5 8593U5 8013 8153 8593 DuraTite Receptacle- EverLok thru 600 (all) Russellstoll (R) thru 600 (all) Ever-Lok Std. I.D. Bushing: Plug/ Conn.* Notes: DuraTite plugs and connectors will mate but not lock to metal plugs and connectors referenced above. DuraTite will lock to existing metal receptacles, from Standard EverLok line. Option: O-Ring sealed interiors also available-- change suffix to "LW" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H91 412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 92 Industrial and Commercial DuraTiteTM Specifications Specifications Pin & Sleeve Connector & Plug Bladed Plug & Receptacle Shrouds Sleeve Spring Contacts Locking Screw Collar Pin Blades Pin & Sleeve Spring blade contact designs offer point contact only, with minimal mechanical support in receptacles. Higher heat is generated in use as contacts loosen with age and dirt accumulation, resulting in failures. Exposed blade contacts can easily be damaged. Pin & Sleeve design allows higher current flow at cooler temperatures due to the large circular contact area. Sleeves act as retainers for the pins making a reliable connection. Shrouded pins & sleeves are protected from damage and casual access. Locking screw collars provide for a reliable, long lasting connection. Performance - Electrical Performance - Environmental Russellstoll (R) H Dielectric Voltage Withstand Max. Working Voltage Circuit Interrupting/ Load Breaking Temperature Rise Horsepower 3,000 Volts Moisture Resistance 6000 volts RMS (minimum creepage and minimum clearance per UL 840) UL listed and CSA certified for circuit interrupting at full rated current. Max. 30C temperature rise at full rated current after 50 cycles of overload at 150% rated current at .75-PF. Per NEC 430-151 ratings Performance - Mechanical Impact Resistance Cord Accommodation Terminal Identification Cable Pull Out Force Product Identification Flammability Operating Temperatures Chemicals Per UL1682 Paragraph 49. Flap cover on receptacle, O-Rings optional on all pins, sleeves, and interiors. Watertight interiors with optional O-rings. Meets requirements for NEMA 3R/12 & IP44. V0 or better per UL94 Maximum Continuous: 95C / 203F Minimum: -40C / -40F w/o impact Resists standard industrial hydrocarbons, acids, bases and solvents. Material Per UL 1682 Paragraph 34 Round portable service cords. 10 standard diameters from .405" to 1.00", custom sizes to spec In accordance with UL1682 In accordance with UL1682 Identification label and molded in name Contact Carrier Interior Housing, Gland Nuts Screw Collar Rings O-Rings Contacts: Pins & Sleeves Terminals All Hardware Gland Friction Washer Cable Clamp Bushing Molded arc resistant UL94-V0 phenolic thermoset DuraVTM UL94-V0, High Impact Thermoplastic Buna-N (Nitrile) Brass CDA 360 Brass CDA 360 Stainless Steel 20 Amp - Nylon 30 & 50 Amp - Aluminum Neoprene Approvals (R) H92 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 93 Industrial and Commercial DuraTiteTM Dimensions and Accessories Plugs Connectors A Receptacles DuraTite mates and locks to standard EverLok (see page H89). D E B Amps A* B C* 20 Amp Inches 3.87 2.16 2.75 mm 98.3 54.9 69.9 30 Amp Inches 5.38 2.38 4.16 mm 136.6 60.5 105.7 H * Note - Dimensions will vary slightly with assembly. Russellstoll (R) Accessories Additional Boxes and Accessories Available: EverLok Section Conduit Boxes (For Surface Mounting) Catalog Number 3711A 45 Angle Adapter Catalog Number 3712A Catalog Number 3678A Cast Aluminum Cast Brass Cast Aluminum Cast Brass Single 3711A 3731 3678A 3678B Double 3712A 3732 Note: f" NPT Hole Std. Additional Accessories Are Available. Consult Factory. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H93 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 95 Industrial and Commercial Ever-Lok(R) Locking Connections - Overview Standard: 10-50 Amp, Maximum 600 VAC or 250 VDC Heavy Service: 30-100 Amp Maximum 480 VAC or 250 VDC Midget: 10-20 Amp Maximum 250 VAC or 250 VDC When an Ever-Lok connection is made, it is a mechanical attachment which will not pull apart unless it is unlocked by hand. To install, line up the tabs and plug it straight in. External buttons or ribs lock with the mating internal housing automatically. When an Ever-Lok plugs in, it stays in. Locked housings do the work so Ever-Lok contacts can carry the load! A firm grip and short a counter-clockwise reverse twist release locking for easy removal. H Automatic Locking Feature Cord Grip Contacts Bushing type plugs and connectors are furnished with a gland nut and neoprene cable bushing gland to exclude dust and moisture. A formed glide washer is also provided to facilitate tightening of the gland nut. Receptacle covers are sealed to boxes by gaskets and have hinged flaps which are gasket-lined and equipped with strong springs to keep them closed and dust-tight. Molded Arc-Resisting Interiors 4. Steel-Clad - Plugs and connectors are plated steel. Plugs have encased locking spring in machine assembled non-separable housings. 5. Cord Grip - Plugs and connectors are provided with adjustable cord grips, preventing strains on connections. Steel Clad Housings 6. Contacts - Contacts are precision made, self-wiping and self-aligning brass and nickel plated brass. 1. Automatic Locking - Automatic locking feature mechanically attaches the plug casing to the receptacle or connector, and eliminates strain on electrical contacts. 2. Positive Grounding - Casings are positively grounded by means of phosphor bronze ground straps integral with ground contacts. Equipment grounding is secured by separate set of contacts which "make" first and "break" last as required by UL. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 7. Unit Assembly - Contacts and terminals are permanently assembled in arc-resisting composition body permitting removal of interior as a unit for wiring. All connections are entirely enclosed, thus avoiding accidental short circuits and tampering by inexperienced personnel. 8. Handles Lined - Shell handles have a HDPE liner to contain stray wire ends. 9. Interiors - All interiors are molded arc-resisting composition. www.tnb.com H95 Russellstoll (R) 3. Dust-Proof - On clamp type plugs and connectors a washer is provided in each cap to be forced over the cord. This serves as a shield to prevent metal particles, dust, etc., from entering the interiors of plugs and connectors. Design Features 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 96 Industrial and Commercial Ever-Lok(R) Locking Connections - Standard Ordering Information Standard Service Female Receptacles 250 VAC Rating 2P3W Russellstoll (R) H Rating Female Receptacle Only w/Flap Cover^ Receptacle with Box FSWS-62* 2-Gang 20 Amp, 125VAC For Replacement For Replacement For Replacement 15 Amp, 250VAC Only Only Only 10 Amp, 600VAC 8003N 8083N 8128N 15 20 Amp, 125V 8003U1 8083U1 8128U1 Amp 15 Amp, 250V 8003U2 8083U2 8128U2 15 Amp, 277VAC 8003U3 8083U3 8128U3 15 Amp, 480VAC 8003U4 8083U4 8128U4 15 Amp, 600VAC 8003U5 8083U5 8128U5 30 30 Amp, 250V For Replacement For Replacement For Replacement Amp 20 Amp, 600VAC Only 8005N Only 8030N Only 8131N 8008 8084 8129 w/FD box w/FD box 8031 8132 w/FD box w/FD box 8331 8334 3P4W 20 Amp, 125V 15 10 Amp, 250V Amp 15 Amp, 250VAC 10 Amp, 600VAC 30 20 Amp, 600VAC Amp 30 Amp, 250V 50 50 Amp, 250VAC Amp 8004 30 Amp, 250V 8304 30 Amp, 600VAC Notes: ^ For FS, FD, FSWS, FDWS and similar conduit fittings. ** Receptacle with box and cover ** Provided with FDWS62 Box Two gang receptacles can also be provided in mixed configurations including NEMA bladed, etc. Consult Technical Services. Male Inlets (Reversed Contacts Service): use receptacle mountings but accept standard female connector. Horse Power Ratings d Hp, 1 phase, 230VAC 1 Hp, 3 phase, 115VAC H96 Note: Standard EverLok receptacles also accept DuraTiteTM plugs. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 97 Industrial and Commercial Ever-Lok(R) Locking Connections - Standard Ordering Information Male Inlet Male Inlet With Box** For Replacement For Replacement Only Only 8143D 8143U1D 8143U2 8143U2D 8143U3 8143U3D Consult Factory Consult Factory Consult Factory Consult Factory 8146 Consult Factory 8144 8144D 8147 8147D 8374 8374 Mating Plugs & Connectors H Russellstoll (R) 8143 8143U1 Plugs & Connectors See Pages H98 & H99 for offering Reverse Service Male Receptacles* Specifications: Receptacle Housing - Plated steel. Receptacle with cover only; furnished with 6-32 mounting screws. For mounting on switch box or outlet box, use adapter plate 8091A see page H104. Back Boxes - Cast aluminum, epoxy powder coat finish. Flap and screw caps aluminum, corrosion-resistant copper-free alloy or steel, CAD plated. Plug - All cable entry styles of plugs with equivalent ratings fit above receptacles. Conduit Boxes - Type FSWS-62 or FDWS-62 standard, cast aluminum. Additional boxes available, see page H103. Gang Type - Can be furnished in gang or tandem units and in combination with other FS and FD devices. See page H103. Outlets - Unless otherwise specified, furnished with one f" outlet. Additional outlets charged extra, specific size and location. Consult Technical Services. Contacts - "N" suffix indicates nickel plated neutral, used on 2p3w non-polarized devices. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H97 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 98 Industrial and Commercial Ever-Lok(R) Locking Connections - Standard Ordering Information New! DuraTiteTM line offers thermoplastic performance and EverLok interface. See page H89. Male Plugs 250 VAC Rating Rating Clamp Type Max Cable Dia. 8013N d" Bushing Type Cable Bushing Hole Dia. Conduit Size Hub Type* 20 Amp, 12Z5VAC 15 Amp, 250VAC 8153N e" 10 Amp, 600VAC 2P3W 15 Amp 30 Amp 20 Amp, 125V 8013U1 d" 8153U1 e" d" d" 8593U1 d" 8593U1CT* d" 15 Amp, 250VAC 8013U2 d" 8153U2 e" 8593U2 d" 15 Amp, 277VAC 8013U3 d" 8153U3 e" 8593U3 d" 15 Amp, 480VAC 8013U4 d" 8153U4 e" Consult Factory 15 Amp, 600VAC 8013U5 d" 8153U5 e" Consult Factory 8015 e" 8155 e" 8656 f" 8018 d" 8158 W" 8594 d" 8014 e" 8154 f" 8597 d" 8657 f" 8396 d" 8397 f" 30 Amp, 250V 20 Amp, 600VAC 20 Amp, 125V 15 Amp 10 Amp, 250V 15 Amp, 250VAC 10 Amp, 600VAC 3P4W Russellstoll (R) H 8593N 8593CTN** 30 20 Amp, 600VAC Amp 30 Amp, 250V 50 Amp 50 Amp, 250VAC 30 Amp, 250V 8314-S f" 8314 1a" 8354 1" 30 Amp, 600VAC Notes for Plugs and Connectors: Cable Bushing - oil resistant, neoprene cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost, when specified on order. See page H123 for available sizes. Bushing type plugs and connectors can be furnished with adapters to accommodate rigid conduit or standard connectors for armored and nonmetallic cable or flexible conduit. See page H123. N in catalog number refers to Nickel plated Neutral Pin, replace. Ex: 8013 with 8013N. Note: Special construction options for EverLok plugs include control "Dummy Plugs" for press lockout function. Consult Technical Services. (8158-F22863) H98 ** Hub with clamp added at size. ** Accommodates rigid conduit or standard connectors for armored and nonmetallic cable or flexible conduit. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 99 Industrial and Commercial Ever-Lok(R) Locking Connections - Standard Ordering Information New! DuraTiteTM line offers thermoplastic performance and Everlok interface. See page H91. Female Connectors Clamp Type Max. Cable Dia. Hub Type** Conduit Size 8023N d" 8093N e" 8683N/8683CTN* d" 8023U1 d" 8093U1 e" 8683U1/8683U1CT* d" 8023U2 d" 8093U2 e" 8683U2 d" 8023U3 d" 8093U3 e" 8683U3 d" Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory 8025 e" 8095 e" 8646 f" 8028 d" 8098 W" 8684 d" 8024 e" 8094 f" 8687/8687CT* d" 8647 f" 8386 d" 8387 f" 8324S f" 8394 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 1" www.tnb.com H Russellstoll (R) Bushing Type Cable Bushing Hole Dia.* H99 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 100 Industrial and Commercial Ever-Lok(R) Locking Connections - Midget Ordering Information Standard Service Female Receptacles Single Receptacle Rating 10 Amp, 250VDC H Russellstoll (R) 2P 3W 3P 4W Receptacle Only with Back Box Duplex Receptacle Flanged Panel Mount Recp. Receptacles Only with Back Box 8703 8753 8943 8733 8773 20 Amp 125VAC 8703U1 8753U1 8943U1 8733U1 8773U1 15 Amp 250VAC 8703U2 8753U2 8943U1 8733U2 8773U2 8704 8754 8944 8734 8774 8705 8755 8945 8735 8775 20 Amp 250VAC*; 10 Amp 125VDC 20 Amp 250VAC** 4P 5W 10 Amp 125VDC 20 Amp 250VAC** Notes: * d HP., 1 Phase - 230VAC ** d HP., 1 Phase - 230VAC 1 H.P., 3 Phase - 115VAC Specifications: Receptacle Housing - Heavy gauge steel, plated. Back Boxes - Type FSWS-62 standard, cast aluminum. Additional boxes available, see page H103. Gang Type - can be furnished in gang or tandem units and in combination with other FS and FD devices. See page H103. Outlets - Standard, one f" top or bottom, additional outlets, see boxes listed on pages 103, charged extra. Plug and Connector Housings - Steel, plated. Cable Diameter: Clamp Type - .500" max. cable diameter. Bushing Type: 2P3W - .563" diameter standard 3P4W - .281" diameter standard 4P5W - .594" diameter standard Cable Bushing - Oil resistant, neoprene cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost, when specified on order. See page H123 for available sizes. H100 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 101 Industrial and Commercial Ever-Lok(R) Locking Connections - Midget Ordering Information Standard Service Plugs & Connectors Clamp Type^ Male Plug Clamp Type^ Female Connector Male Flanged Panel Mount Reverse Service Clamp Type^ Female Plug Clamp Type^ Male Connector 8723 8943R 8713R 8723R 8713U1 8723U1 8943U1R 8713U1R 8723U1R 8713U2 8723U2 8943U2R 8713U2R 8723U2R 8714 8724 8944R 8714R 8724R 8715 8725 8945R 8715R 8725R H Russellstoll (R) 8713 ^ Plugs and connectors are also available as bushing or hub type similar to those in Standard Everlok. Please consult factory for ordering information. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H101 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 102 Industrial and Commercial Ever-Lok(R) Locking Connections - Dimensions Female Receptacles & Reverse Service W/out Box w/Box FSWS-62 2.812" 3.25" A w/Box FDWS-62 B 4.312" C 6 - 32 A 1.875" Size Russellstoll (R) Standard Service B C A Standard 10 Amp 15 Amp 20 Amp 30 Amp 50 Amp Midget H D .25" D A Reverse Service B C D .875" 1.375" 2.375" 2.313" .875" 2.000" 1.750" 2.937" .875" 1.470" .687" 1.500" 1.875" 1.810" 2.875" 2.125" 1.280" 2.937" 2.937" NA .875" 1.470" .687" 1.500" 1.875" 1.810" 2.875" 2.125" 1.280" 2.937" 2.937" NA Midget Duplex Plugs & Connectors Clamp Type Plug Size Standard 15 - 20 A 30 Amp 50 Amp Midget H102 Bushing Type Plug Connector A 3.125" 3.437" 4.750" 2.875" Clamp Type B C 1.750" 2.125" 2.125" 1.440" 3.187" 4.250" 4.750" 2.875" Hub Type Plug Connector D A 0.500" 0.625" 1.125" 0.500" 3.250" 3.750" 4.875" 3.000" Bushing Type B C 1.750" 2.125" 2.125" 1.440" 3.375" 4.500" 4.875" 3.000" Connector Hub Type C D A B 0.750" 1.125" 1.125" 0.625" 3.125" 3.500" 4.500" 2.875" 1.750" 2.125" 2.125" 1.440" 3.187" 4.250" 4.625" 2.875" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. D 0.500" 0.750" 0.750" 0.500" www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 103 Industrial and Commercial Ever-Lok(R) Locking Connections - Accessories Mounting options for Midget and Standard Everlok Type FS (shallow) & Type FD (deep) Aluminum boxes have 6-32 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Brass boxes have 10-24 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Two Gang Single Gang DSFD Type Cast Aluminum Cast Brass *Overall Dimensions Single FS FD DSFD 3701A 3711A 3781A 3721 3731 3782 4.12" x 2.62" x 2.31" 4.12" x 2.62" x 2.94" 4.12" x 3.62" x 4.12" Two FS FD 3702A 3712A 3722 3732 4.12" x 5.5" x 2.25" 4.12" x 5.62" x 2.87" Notes: When type FD devices are to be mounted in boxes, type FD boxes should be used. FS boxes will not accommodate FD devices. Mounting - all the above boxes are for surface mounting. For flush mounting see page H104. Boxes - Cast brass, natural finish. Cast aluminum, corrosion resistant copper-free alloy, epoxy powder coat finish. * Dimensions are overall exclusive of conduit pads and mounting lugs. Conduit Entries - unless otherwise specified, furnished with one .75" outlet per gang, top or bottom. Additional conduit entries available - see price list. Specify size and location. Maximum Conduit - FS and FD: 1", one per gang top and bottom and one each side. DSFD: one 1.5" or two .5" top and bottom. Cast iron available on special order - consult factory. Type FSWS and FDWS (with mounting shelf for box-mounted devices) Aluminum Die-Cast Boxes with cover mounting holes tapped for 6-32 screws to accommodate all FS and FD cover assemblies. Conduit Entries Cat. No. Top Bottom FSWS-62 FDWS-62 FDWS-622 FDWS-63 FDWS-633 f" f" f" 1" 1" NA NA f" NA 1" Notes: Boxes - Aluminum die-cast, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Conduit Entries - standard as listed. Mounting - all of the above boxes are for surface mounting. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H Russellstoll (R) No. of Gangs H103 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 104 Industrial and Commercial Ever-Lok(R) Locking Connections - Accessories Adapter Flush Frames* No. of Gangs 1 2 Cast Aluminum 3671A 3672A Cast Brass 3681 3682 Overall Dimensions 5" x 3.5" 5" x 6.5" Blank Cover* Flush Wall Mounting Extension* Covers Standard FS/FD box openings: 3677A 3687 Cast Aluminum Cast Brass 3679A 3679B Russellstoll (R) H Cast Aluminum Cast Brass 45 Angle Adapter* Mounts to any FS/FD box. Cast Aluminum Cast Brass 3678A 3678B Adapter Sub-Plate The addition of this adapter sub-plate will permit the use of Ever-Lok conduit box-type receptacles in switch boxes or outlet boxes with raised covers, as listed. Used on standard (deep) stamped metal conduit boxes. Adapts two hole to four hole patterns. Cast Aluminum 8091A * Furnished complete with gasket and screws. Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Cast brass, natural finish. H104 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 105 Industrial and Commercial Ever-Lok(R) Locking Connections - Accessories Type FS & FD Single Gang Multiple Gang Multiple Gang Dimensions DSFD 2 MTG. Holes 3.18" MTG .31" 2-Gang 3-Gang 4-Gang 2.62" 3.62" 4.12" .31" B FS FD FS FD 6.50" 11.25" 14.12" 6.50" 9.37" 12.25" 5.50" 10.37" 13.25" 5.62" 8.50" 11.37" 4.12" Type FSWS & FDWS Blank Cover Flush Mounting Extension 45 Angle Adapter (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H105 H Russellstoll (R) 4.37" MTG A 2" 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 106 Industrial and Commercial Ever-Lok(R) Locking Connections - Accessories Combination Gland Nut and Cable Clamp Conduit Adapters Adapter tapped with NPT thread to accommodate armored and non-metallic cable or flexible conduit. Provides extra clamping protection in hard service applications. Relieves terminals and rubber gland of all cable strain. Russellstoll (R) H Plug or Connector Size Cast Aluminum Cat. No. Cast Brass Cat. No. Max. Cable Dia. Plug or Connector Size Cast Aluminum Cat. No. Cast Brass Cat. No. Tapped Hole NPT 10 Amp 20 Amp 30 Amp 3905 3906 3905B 3906B .62" 1.12" 15 Amp FSA11 FSA12 FSA21 FSA22 FSA23 FSA11B FSA12B FSA21B FSA22B FSA23B .5" .75" .5" .75" 1" 30 Amp 50 Amp Notes: Material - cast aluminum, corrosion-resistant, copper-free alloy, cast brass, epoxy powder coat finish and cast brass. Cable Bushings Hole Diameter for Cable Size 1 Midget Everlok .250" .313" .375" .438" .500" .531" .563" .594" .625" .688" .750" .875" 1.000" 1.125" MG0 MG15 MG2 MG25 MG2B Size 2 STD. 15 AMP SG05 SG1 SG15 SG2 SG2A SG25 SB2B SG3 SG3A SG4 Size 3 20, 30 & 50 Amp JG31 Size 2 Cable Bushing Size 3 Cable Bushing JG32 JG325 JG33 JG34 JG35 JG36* JG361** Material - oil resistant neoprene. Size 3 Cable Bushing: **Style for Maximum Cable only. **Special minimum wall style. Notes: Bushing Specials available at time of order. When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalog number of the accessory selected to the catalog number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory. EXAMPLE -- Catalog No. SKP3G with adapter tapped c" would be Catalog No. SKP3G/JG31. H106 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 107 Industrial and Commercial Heavy Service Ever-Lok(R) - Overview Heavy Duty Automatic Locking Receptacles, Plugs & Connectors 30-100 Amp, 480VAC / 250VDC Heavy Service EverLok components stay plugged-in so your portable equipment stays on. The industrial standard for portable welders and other industrial equipment locks in place automatically at insertion - no screw collars to bother with. With its contoured handle, an easy counter-clockwise twist releases the plug for withdrawal, even under full-rated load / circuit-interrupting conditions. Simple and rugged, the Heavy Service EverLok self-locking system sets the standard for easy access in facilities, welding and industrial equipment use. All standard receptacle configurations are available, as well as reversed contacts - service options. Design Features H Russellstoll (R) Molded arc-resisting composition interiors with machined, full floating, self-aligning contacts. Safety polarized interiors that can only be assembled in the correct position. Durable cast aluminum, corrosionresistant copper-free alloy, epoxy powder coated finish housings. Automatic locking features makes plug casing mechanically fast to receptacle or connector. Provides positive secure connections under the most severe conditions of shock and vibration. Twist of the wrist instantly disengages the plug when required (counter-clockwise a turn). Easy 60A b turn handle removal simplifies and speeds up wiring. (Combination conduit adapter thread/ clamp assembly included) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H107 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 108 Industrial and Commercial Heavy Service Ever-Lok(R) - Ordering Information Plugs Connectors HSF Series Basic Receptacle Configuration Russellstoll (R) H Receptacles HSA Series* 30 Amp 2P, 3W 3P, 4W 8407 8408 8443 8444 HSF8403 HSF8404 8403 8404 60 Amp 2P, 3W 3P, 4W 8417 8418 8453 8454 HSF8413 HSF8414 8413 8414 100 Amp 3P, 4W 8428-72 8464-72 HSF8424-72 8424-72 Note: Reverse service available by adding "R" suffix to catalog number. Solder lugs on 100 amp only. Connectors - can be furnished with conduit adapters to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. See page H112. * Can be furnished with 45 angle adapter when specified on order. Add suffix -45 to catalog number. Flap Covers are standard on all receptacles. Std. Cable Bushing (see page H106 for other bushings) Conduit Size Current Rating Bushing Max. AWG Size Current Rating Std. Size Max. Size 30 60 100 g" 1i" 1d" #8, -7 strand or flexible #4, -7 strand or flexible #2, -7 strand or flexible 30 60 100 1" 1" 2" 1b" 1" 2" Cable Conduit Adapters: see page H112. Note: 8418 or F27194 Automotive 480VAC Version Plug. Outlet Location: Standard Series B Std. C A A D 30 & 60 Amp H108 B Std. D 100 Amp Box is square and may be rotated to bring outlets into desired position. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 109 Industrial and Commercial Heavy Service Ever-Lok(R) - Receptacle Mounting Options Receptacle Mounting Options Progressive Assembly Mounting Style To Order Use: Current Rating 30 Amp 60 Amp 100 Amp Standard Series Receptacle + Basic Receptacle* + Basic Receptacle* + Basic Receptacle* + JB3 1" Std. Conduit Size + JB6 1d" Std. Conduit Size + JB10 2" Std. Conduit Size + JAA3 (20) or JAA3-45 (45) JAA6-AB6 (20) or JAA6-45 (45) JAA10 (20) or JAA10-45 (45) Basic Receptacle* + Basic Receptacle* + Basic Receptacle* + JB3 1" Std. Conduit Size + JB6 1d" Std. Conduit Size + JB10 2" Std. Conduit Size + JRA3 JRA6-AB6 JRA10 Receptacle + Basic Receptacle* + Basic Receptacle* + Basic Receptacle* + 30 Angle Adapter JAAB3 JAAB6 JAAB10 Receptacle + Basic Receptacle* + Basic Receptacle* + N/A JE3 1" Std. Conduit Size JE6 1d" Std. Conduit Size HSA Vertical or Square Mount Box + Angle Adapter Series HSR Receptacle + Vertical Mount Box + Straight Adapter Series HSB Series HSE Angle Enclosure Series HSH Horizonal Receptacle + Basic Receptacle* + Horizontal Mount Box + JB3 1" Std. Conduit Size + Angle Adapter N/A N/A JHA3 (20) * Select appropriate receptacle by rating, configuration and voltage on Page H108. Ordering: Order individual pairs or use series letters followed by receptacle I.D. (ref. HSA series number). Example: HSB8414. (For HSA use receptacle catalog numbers only.) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H109 Russellstoll (R) Straight H 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 110 Industrial and Commercial Heavy Service Ever-Lok(R) - Dimensions Plugs and Connectors Female - Connector Dimensions for 2, 3 or 4 wire Weathertight Units Russellstoll (R) H Amp A B C* D E F G H 30 60 100 2" 2.625" 2.625" 3" 3.750" 3.750" 5.625" 7.687" 7.687" 7" 9.750" 11" 1" 1.500" 1.50" 7.625" 9.625" 10.875" 2.750" 3.500" 4" 1.125" 1.500" 1.875" * Length of plug exposed when engaged in receptacle or connector. Basic Receptacles Dimensions for 3 or 4 wire Units Amp 30 60 100 H110 Y 2.750" 3.500" 4" V 2.250" 2.875" 3.375" U 2.250" 2.875" 3.375" T 0.213" 0.281" 0.281" S 3.250" 4.625" 5.875" R 7.000" 8.875" 10.500" Panel Opening 2.250" D 2.875" D 3" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 111 Industrial and Commercial Heavy Service Ever-Lok(R) - Dimensions Standard Series HSA Series HSR Series HSE Series HSH Series HSB H Russellstoll (R) Amp 30 60 100 Series Z Y X V U T Q P S R Panel Opening - HSA(20) 4.500" 3.000" 2.375" 2.687" 3.687" .250" - - 7.375" 7 HSA (45) 4.500" 3.000" 2.375" 2.687" 3.687" .250" - - 7.875" 6.625" - HSR 4.500" 3.000" 2.375" 2.687" 3.687" .250" - - 6.750" - - HSB 3.125" 3.125" - 2.250" 2.250" .213" - - 6.250" - 2.250" HSE - 3.50" - - 4.000" .250" 1.250" 2.375" 5.250" 7.250" - HSH 3.937" 4.500" 2.375" 3.687" 2.687" .250" - - 7.250" 6.125" - HSA (20) 5.625" 4.000" 3.000" 3.812" 4.937" .343" - - 9.250" 8.875" - HSA (45) 5.625" 4.000" 3.000" 3.812" 4.937" .343" - - 9.875" 8.250" - HSR 5.625" 4.000" 3.000" 3.812" 4.937" .343" - - 8.375" - - HSB 3.187" 3.625" - 2.187" 2.625" .281" - - 9.250" - 2.500" HSE - 4.250" - 3.125" 4.500" .281" 1.562" 3.687" 6.750" 9.750" - HSA (20) 5.500" 5.500" 3.750" 6.750" 4.250" .343" - - 10.750" 10.500" - HSA (45) 5.500" 5.500" 3.750" 6.750" 4.250" .343" - - 11.750" 9.500" - HSR 5.500" 5.500" 3.750" 6.750" 4.250" .373" - - 12.250" - - HSB 3.187" 3.625" - 2.187" 2.625" .281" - - 9.250" - 2.500" Note: U = horizontal mounting hole centers; V = vertical mounting hole centers (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H111 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 112 Industrial and Commercial Heavy Service Ever-Lok(R) - Accessories Replacement Interiors For Receptacles, Connectors, Plugs & Male Inlets Female Interiors: Receptacles & Connectors Russellstoll (R) H Male Interiors: Plugs Poles/Wires 30 Amp 60 Amp 100 Amp 30 Amp 60 Amp 100 Amp 2P, 3P ARU323 ARU623 -- APU323 APU623 -- 3P, 4W ARU334 ARU634 ARU134-6 APU334 APU634 APU134-6 Notes: Interiors - arc-resisting composition with machined, full floating, self-aligning contacts. Solder lug interior will not interchange with mechanical lug. If you have solder lugs, reorder solder lugs. Accessories Adapters are tapped NPT standard pipe thread to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. JPA 64 Conduit Adapter Plug or Connector Sizes 30 Amp Cat. No. Tapped Hole Size NPT 60 Amp Cat. No. Tapped Hole Size NPT 100 Amp Cat. No. Tapped Hole Size NPT JPA31 d" JPA62 f" JPA104 1b" JPA32 f" JPA63 1" JPA105 1d" JPA33 1" JPA64 1b"* JPA106 2" Notes: Material - cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws. H112 To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter. Example: Cat. No. 8443 with adapter tapped 1-inch would be Cat. No. 8443/JPA33 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 113 Industrial and Commercial Heavy Service Ever-Lok(R) - Accessories Cable Bushings Boxed catalog numbers are standard bushing sizes. To order non-standard bushing, specify as follows: example 8418/JG65 Hole Diameter for Cable 30 Amp .375" JG31 .500" .563" JG32 JG325 .594" JG32B .625" JG33 JG63 .750" JG34 JG64 JG104 .781" JG341 JG65 JG105 JG66 JG106 .875" JG35 .937" JG355 JG38* 1.125" JG361* 1.188" JG67 1.313" 100 Amp H Russellstoll (R) 1.000" 60 Amp JG107 JG108 1.375" JG69* 1.500" JG610* 1.687" JG1010 JG1011 1.813" 1.875" JG1013* 2.000" 2.125" 2.250" 2.500" Notes: When ordering, select bushing size slightly larger than your cable O.D. for best fit. Material - Neoprene Standard Cable Bushings: * Oversize Cable Bushings: Identification Letter Inside Hole Size No. 3 - 6 - 10 and 20 Size No. 3 - 6 - 10 and 20 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H113 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 114 Control Circuit and Industrial / Interlock Control Circuits Connectors - Overview Defined * Any application where electrical connections need protection from water and/or dust ingress to the contacts or the wiring compartment. * Cable or conduit sealing and device locking designs are critical. * Metal connectors are usually preferred for long service life. Russellstoll Line Selections for Indoor Applications SK/SKW Russellstoll (R) H Multi-Pin Control Circuit to 11P12W 20A Switches 125 / 250VAC 10, 20 & 30A The toughest multi-circuit, screwtermination circular connector system; as SK indoor self locking or SKW outdoor collar locking; load breaking at 20 amps. Solid brass (silverplated) contacts ensure long life and interiors can be rebuilt. All pin-counts are available from 3P4W thru 11P12W, gasketed interiors in SKW. Interlocks thru 4P5W 30 thru 400A SPST and SPDT Tumbler Switches are offered in industrial and hazardous duty styles. Heavy duty Cu-free aluminum housings (brass available) around selected common ratings. Switches carry AC-only ratings (see Hazardous Duty section for explosion proof switches). A broad offering of performance interlocks in sheet steel, cast aluminum or brass. Automotive/Industrial welding units include 60 & 100A versions, both Heavy Service Ever-Lok and MaxGard lines. Switched, fused and circuit breaker versions are available, as well as switchgear selections. Custom enclosures wall-mount or columnmount in standard 8" I-Beam webs. Typical Application Groups General IndustrialMarine Government, Municipal & Utilities Lighting Systems Shore to Ship Power Welding Stations Portable Distribution Centers Shipboard Power Outlets Telephone Shore-Ship Portable Building Power Army Corps of Engineers Utilities Panels Emergency Power Systems Sewage Pumping Stations Lighting & Controls Construction & Agriculture Industrial & OEM Generator Sets & Systems Portable Tools & Equipment Irrigation System Panels Portable Lighting & Equipment H114 Factory Power Outlets HVACR Controls Machine Tool Controls Amusement Park Systems (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 115 Control Circuit and Industrial / Interlock Control Circuits Connectors - Type SK & SKW Overview 20 Amp, 250 Volts AC or DC, 600 Volts AC Max. Rating Load-Breaking Multi-Circuit Receptacles, Plugs, Connectors and Inlets Features and Benefits Type SK Type SKW Type SKW Multi-Circuit Receptacles, Plugs Inlets and Connectors are designed for outdoor NEMA 4, rough service and critical environment Machinery, HVACR systems, Servo Control and other automatic/controlled functions requiring rugged, shock-resistant devices capable of safely breaking rated loads. These watertight & oil-tight devices are equipment grounded with ground contacts that make first and break last. Wiring space is generous. Listed ratings are for full load interrupting currents. Both series feature simple set-screw wiring termination in a circular connector with up to 11 pole 12 wire circuit capability. A wide selection of cable bushings can be specified upon ordering at no additional charge. Conduit adapters are also available for shielded or construction usage for both SK and SKW series. Note: More than 12 circuits, miniature connectors or rectangular format. Ask about T&B Pos-E-Kon Line. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H115 H Russellstoll (R) Type SK Multi-Circuit Receptacles, Plugs Inlets and Connectors are designed for indoor or NEMA 1 Automatic Press, Tool Control and Welder applications requiring rugged, shock-resistant devices capable of safely interrupting rated currents under load. Receptacles and connectors have neoprene gasket mounts and positive grounding path through separate contact. Equipment grounding contacts make first and break last. Wiring space is generous. Listed ratings are for interrupting currents under load. The time-tested Ever-Lok automatic locking feature provides positive connections under the most severe conditions of shock and vibration. Yet, a twist of the wrist instantly disengages the plug when required. 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 116 Control Circuit and Industrial / Interlock Control Circuits Connectors - Type SK Ordering Information and Specifications Indoor, NEMA1, 20 Amp Load Breaking 250 Volts DC, 600 Volts AC (Max Rating) Standard Service Poles/ Wires Russellstoll (R) H Female Receptacle Style SKR Male Plug Style SKP Reverse Service Male Receptacle Style SKRR Connector Connector*/ Female Plug Style SKCU Female Connector Style SKC Cable Bushing Hole ID 2P3W SKR3G SKP3G SKRR3G SKCU3G SKC3G e" 3P4W SKR4G SKP4G SKRR4G SKCU4G SKC4G e" 4P5W SKR5G SKP5G SKRR5G SKCU5G SKC5G f" 5P6W SKR6G SKP6G SKRR6G SKCU6G SKC6G f" 6P7W SKR7G SKP7G SKRR7G SKCU7G SKC7G f" 7P8W SKR8G SKP8G SKRR8G SKCU8G SKC8G g" 8P9W SKR9G SKP9G SKRR9G SKCU9G SKC9G g" 9P10W SKR10G SKP10G SKRR10G SKCU10G SKC10G 1" 10P11W SKR11G SKP11G SKRR11G SKCU11G SKC11G 1" 11P12W SKR12XG SKP12XG SKRR12XG SKCU12XG SKC12XG 1" * Connectors - Both SKCU and SKC connectors will mate with standard service SKP plugs. SKC devices offer external shroud protection for female contacts. Both devices will lock with plug. Note: Conduit Fittings: Plugs and connectors can be furnished with adapters to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. See page H123. Special Construction: Press Control Lockout Dummy, Cat. #SKPD- Specifications Receptacle Housing - Furnished with neoprene gasket and 6-32 mounting screws. Type SKWR - Cast aluminum, corrosion-resistant copper free alloy. Style SKR - heavy gauge steel, plated Plug Housing Type SKP - Steel, zinc plated with heavy cast aluminum alloy cable clamp and cable bushing. Type SKWP - Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing. Connector Housing - Cast aluminum , corrosion-resistant, copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing. Conduit Boxes - cast boxes for above receptacles are listed on page H120. Type SK receptacles require FD series or DSFD box. Can be furnished with single gang outlet box at additional cost. When required, add suffix catalog number of box to catalog number of receptacle. Cable Bushing - oil resistant, neoprene strain relief cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost if specified on order. See page H123 for additional sizes. Interiors - contacts are removable and have pressure type terminals for 12 AWG wire maximum conductors. Insulating Bodies - arc and impact-resisting mold composition. Contacts - silver plated with fully insulated pressure screw-type terminals. Repair Kits - Pins/Sleeves Repair - components for rebuild of 2-4 interiors Male Devices Cat. No. SKX12MS Female Devices Cat. No. SKX12FA H116 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 117 Control Circuit and Industrial / Interlock Control Circuits Connectors - Type SK Dimensions Standard Service Female Receptacle - Style SKR Male Plug - Style SKP Note: All require FD or DSFD series box mounting. H Male Receptacle - Style SKRR Russellstoll (R) Reverse Service Female Plug - Style SKCU (Non-shrouded connection) Connector Female Connector - Style SKC (shrouded style) (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H117 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 118 Control Circuit and Industrial / Interlock Control Circuits Connectors - Type SKW Ordering Information and Specifications Ordering Information Outdoor, NEMA 4 (with screw cap) 20 Amp Load Breaking 600 Volts AC Max 250 Volts DC Poles/ Wires Russellstoll (R) H Female Receptacle Style SKWR Male Plug Style SKWP Female Connector Style SKWC Male Motor Plug Style SKWM Cable Bushing Hole ID 2P3W SKWR3G SKWP3G SKWC3G SKWM3G e" 3P4W SKWR4G SKWP4G SKWC4G SKWM4G e" 4P5W SKWR5G SKWP5G SKWC5G SKWM5G f" 5P6W SKWR6G SKWP6G SKWC6G SKWM6G f" 6P7W SKWR7G SKWP7G SKWC7G SKWM7G f" 7P8W SKWR8G SKWP8G SKWC8G SKWM8G g" 8P9W SKWR9G SKWP9G SKWC9G SKWM9G g" 9P10W SKWR10G SKWP10G SKWC10G SKWM10G 1" 10P11W SKWR11G SKWP11G SKWC11G SKWM11G 1" 11P12W SKWR12XG SKWP12XG SKWC12XG SKWM12XG 1a" Note: * SKWM Male Inlet accommodates SKWC Connector (Female) Plugs and connectors can be furnished with adapters to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. See page H123. Specifications Receptacle Housing - Type SKWR - Cast aluminum, corrosion-resistant copper free alloy. Furnished with neoprene gasket and stainless steel 6-32 mounting screws. Plug & Connector Housing - Heavy cast aluminum, corrosion-resistant copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing. Conduit Boxes - cast boxes for above receptacles are on page H120. Can be furnished with single gang outlet box at additional cost. When so required, suffix catalog number of box to catalog number of receptacle. Cable Bushing - oil resistant, neoprene strain relief cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost if specified on order. See page H123 for additional sizes. Protective Caps - Waterproof caps complete with mounting cable. Male Devices Cat. No. F26874C (Cup Cap) Female Devices Cat. No. F04077 (Screw Cap) Repair Kits - Pins/Sleeves Repair - components for rebuild of 2-4 interiors Male Devices Cat. No. SKX12MW Female Devices Cat. No. SKX12FA H118 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 119 Control Circuit and Industrial / Interlock Control Circuits Connectors - Type SKW Dimensions Receptacle Style SKWR Plug Style SKWP H Note: All require FD or DSFD series box mounting. Style SKWC (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. Russellstoll (R) Connector Motor Plug Style SKWM www.tnb.com H119 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 120 Control Circuit and Industrial / Interlock Control Circuits Connectors - Accessories Mounting options for Midget & Standard Everlok Type FS (shallow) & Type FD (deep) Aluminum boxes have 6-32 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Brass boxes have 10-24 cover mounting holes tapped to accommodate all FS and FD cover assemblies. Two Gang Single Gang Russellstoll (R) H DSFD No. of Gangs Type Cast Aluminum Cast Brass *Overall Dimensions Single FS FD DSFD 3701A 3711A 3781A 3721 3731 3782 4.12" x 2.62" x 2.31" 4.12" x 2.62" x 2.94" 4.12" x 3.62" x 4.12" Two FS FD 3702A 3712A 3722 3732 4.12" x 5.5" x 2.25" 4.12" x 5.62" x 2.87" Notes: When type FD devices are to be mounted in boxes, type FD boxes should be used. FS boxes will not accommodate FD devices. Mounting - all the above boxes are for surface mounting. For flush mounting see page H121. Boxes - Cast brass, natural finish. Cast aluminum, corrosion resistant copper-free alloy, epoxy powder coat finish. * Dimensions are overall exclusive of conduit pads and mounting lugs. Outlets - unless otherwise specified, furnished with one .75" outlet per gang, top or bottom. Additional outlets charged extra - see price list. Specify size and location. Maximum Conduit - FS and FD: 1", one per gang top and bottom and one each side. DSFD: one 1.5" or two .5" top and bottom. Cast iron available on special order - consult factory. Type FSWS and FDWS (with mounting shelf for box-mounted devices) Aluminum Die-Cast Boxes with cover mounting holes tapped for 6-32 screws to accommodate all FS and FD cover assemblies. Standard Outlets Cat. No. Top Bottom FSWS-62 FDWS-62 FDWS-622 FDWS-63 FDWS-633 f" f" f" 1" 1" NA NA f" NA 1" Notes: Boxes - Aluminum die-cast, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Outlets - standard as listed. Mounting - all of the above boxes are for surface mounting. H120 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 121 Control Circuit and Industrial / Interlock Control Circuits Connectors - Accessories Adapter Flush Frames* No. of Gangs Cast Aluminum Cast Brass Overall Dimensions 1 2 3671A 3672A 3681 3682 5" x 3.5" 5" x 6.5" Blank Cover* Flush Wall Mounting Extension* Covers Standard FS/FD box openings Cast Aluminum Cast Brass 3677A 3687 Cast Aluminum 3679A Cast Brass 3679B H Russellstoll (R) 45 Angle Adapter* Mounts to any FS/FD box. Cast Aluminum 3678A Cast Brass 3678B Adapter Sub-Plate The addition of this adapter sub-plate will permit the use of Ever-Lok conduit box-type receptacles in switch boxes or outlet boxes with raised covers, as listed. Used on standard (deep) stamped metal conduit boxes. Adapts two hole to four hole patterns. Cast Aluminum 8091A SKWM Mount Adapter Plate Used to mount SKWM to FS/FD standard series boxes. Aluminum SKWMFS * Furnished complete with gasket and screws. Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Cast brass, natural finish. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H121 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 122 Control Circuit and Industrial / Interlock Control Circuits Connectors - Accessories Type FS & FD Single Gang Multiple Gang FS/FD FS FD DSFD 2 MTG. Holes 3.18" MTG 2" Multiple Gang Dimensions A Russellstoll (R) H 4.37" MTG .31" 2.62" 3.62" 4.12" .31" 2-Gang FD FS FD 6.50" 6.50" 5.50" 5.62" 4.12" Type FSWS & FDWS Blank Cover Flush Mounting Extension 45 Angle Adapter H122 B FS (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 123 Control Circuit and Industrial / Interlock Control Circuits Connectors - Accessories Combination Gland Nut and Cable Clamp Adapters for Conduit Provides extra clamping protection in hard service applications. Relieves terminals and rubber gland of all cable strain. Plug or Connector Size 20 Amp & SKW Cast Aluminum Cat. No. Cast Brass Cat. No. 3906 3906B Adapter tapped with NPT thread to accommodate armored and non-metallic cable or flexible conduit. Max Cable Dia. Plug or Connector Size Cast Aluminum Cat. No. Cast Brass Cat. No. Tapped Hole NPSM 1a" 20 Amp & All SKW FSA21 FSA22 FSA23 FSA21B FSA22B FSA23B d" f" 1" H Russellstoll (R) Notes: Material - cast aluminum, corrosion-resistant, copper-free alloy, cast brass, epoxy powder coat finish or cast brass, natural finish. Cable Bushings Hole Diameter for Cable .375" .500" .563" .625" .750" .875" 1.000" 1.125" Size 3 20 Amp JG31 JG32 JG325 JG33 JG34 JG35 JG36* JG361** Size 3 Cable Bushing Material - oil resistant neoprene. Size 3 Cable Bushing: *Style for Maximum Cable only. **Special minimum wall style. Notes: When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalog number of the accessory selected by a "/" to the catalog number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory. EXAMPLE - Catalog No. SKP9G with with 1" bushing would be Catalog No. "SKP9G/JG36." (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H123 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 125 Control Circuit and Industrial / Interlock Heavy Duty Tumbler Switches General use heavy duty switches are applied to control a variety of lighting, power and machinery branch circuit loads. They can be used with any Russellstoll industrial receptacle for maximum control system flexibility. Ordering Information Watertight 1-2 HP Rated 125/250 VAC Rating Switch Single Pole / Single Throw Cast Brass Amps 1.5/2.0 15 3705S7 3725S7 1.0/2.0 20 3705S27 3725S27 2.0/2.0 30 3705S37 3725S37 1.5/2.0 15 3706D7 3726D7 1.0/2.0 20 3706D27 3726D27 2.0/2.0* 30 3706D37 3726D37 H Russellstoll (R) Double Pole / Single Throw Cast Aluminum Hp Notes: Switches rated 15 or 20 Amp. 277 volts, A.C. and with other than listed ratings can be furnished. Prices and information on application. AC only. * Also rated 1 Hp, 460VAC or 2Hp to 600VAC. Boxes Available in cast aluminum, cat. no. 3701A and cast brass cat. no. 3721. Specifications Dimensions Enclosures - Corrosion resisting baked enamel finish. Cast brass, natural finish. Gang Types - Can be furnished in 2 gang aluminum or tandem units and in combination with other Russellstoll FS and FD devices. Contact Technical Services. Outlets - Unless otherwise specified, furnished with one f" outlet per gang, top or bottom. Additional or larger outlets charged extra - see price list. Maximum conduit 1": single gang - top and bottom only, multiple gang - one per gang top and bottom and one each side. Specify size and location. Flush Mounting - Adapters for flush mounting are listed on page H121. 3.75" 4.62" 4.75" 5.38" 3.00" 2.56" 6.81" 4.75" 6.12" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H125 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 127 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Overview Industrial Interlocked Receptacles are available in 30 thru 400 Amp. Switched receptacles have mechanical linkages for added safety. Safety features include: * Plugs cannot be inserted unless power is safely turned off. * Plugs cannot be removed until power is turned off. * Specialty designs may also automatically disengage power if plug is removed while power is on, either mechanically or electrically. Applications Applications where these units are most commonly used are: * Welding stations in automotive and heavy industry. * Temporary and portable power distribution for construction. * Marine shore to ship power. * Industrial machinery installation. * Portable power distribution, vehicle and gen set power for aerospace. * Custom systems in all industries. H Russellstoll (R) Sample Installation: Fixed Power Source (Wall) To Remote/Portable Location 1. Receptacle (wall mtg.) (female) 2. Receptacle (panel mtg.) (female) 3. Plug (attachment) 4. Female Connector 5. Male Inlet w/Angle Adapter 6. Male Inlet w/Straight Adapter Other Installations: Generator Power Sources, Custom Control Circuits, Multiple Voltage Service - Contact Technical Services. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H127 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 128 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Overview The Most In Mounting Options Industrial Wall Mount Interlocks * * * * Indoor service NEMA 3R. Fused protection. 30-100A Models, 600V. Heavy Service EverLok(R) or MaxGard(R) interfaces. Automotive / Heavy Industrial I-Beam Web Mount H Russellstoll (R) * * * * * * * Indoor service NEMA 12/3R. Fused or circuit breaker protection. 30-100A Models, 600V. Stepdown transformer-disconnect designs with convenience outlets. Cast aluminum & sheet steel housing versions. Mounts inside web of standard 8" I-beam column. Interfaces with Heavy Service Ever-Lok, MaxGard, Standard Ever-Lok and FS/ FD. Marine / Heavy Industrial & Custom * * * * * * H128 Outdoor service NEMA - 3R to 4X. Switched or circuit breaker protection. 30-400A Models, 600V. Cast aluminum or cast brass. Mounting to customer specifications. Interfaces with MaxGard, FS/FD and more. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 129 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Overview MaxGard Fused-Disconnect** Interlocked Receptacle with Disconnect Switch Available in 30, 60 and 100 amp sizes, all polarizations. MaxGard's Fused-Disconnect Interlocked Receptacle with safety switch, meets UL, NEC and major automotive specifications. This unit is the maximum in: Safety * Door safety switch, with three external lockout points. * Safety fuse pulls for standard class R fuses. * Backup door safety latch. Durability * Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction. * Clear shield for test probes. Performance * Standard 600V cartridge fuse clips and spacing. * Fully interlocked MaxGard receptacle. * Angled front receptacle for easier access. H Russellstoll (R) Ordering Information Maximum 600 VAC or 250 VDC Notes: ** Non-fused version available: Specify DNRF ________ . (Non-U/L) Standard polarizations shown. Boldface figures are for voltage assignment; for different ratings see page H20. Conduit Hubs Std. NPT Amp thread outlet 30 1d" 60 2" 100 2" 30 Amp 60 Amp Max 2d" 2d" 2d" 100 Amp Specifications on page H14. Poles Wires Voltage Fused Disconnect** Interlocked Receptacle NEMA 12/3R Cat. No. 2P3W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 2P3W 3P4W 3P4W 4P5W 125 250 3O250 3O480 277/480 250 125/250 3O480 277/480 250 125/250 3O480 277/480 DFRF31070 DFRF32070 DFRF33070 DFRF34040 DFRF35040 DFRF62070 DFRF63070 DFRF64040 DFRF65040 DFRF12070 DFRF13070 DFRF14040 DFRF15040 Mating MaxGard Plug Cat. No. DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 Std. Bushing ID g" g" 1" 1" 1i" 1i" 1j" 1j" 1d" 1W" 1m" 1m" 2" Control Contacts (position 9) use "K" example: DFRF1207K Always use liquid-tight fittings to limit condensation entry. A B Dimensions ON C D F OFF Fasteners Screws 2 Places Holes for Padlock 2 Places E Amp A B C D E F 30 60 100 9d" 9d" 9d" f" f" f" 25f" 25f" 25f" 25" 25" 25" 22f" 22f" 22f" 30" 30" 30" 2.18 7.50 E5239 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H129 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 130 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Fused-Disconnect Interlocked Receptacle/Safety Switch Heavy Service Ever-Lok 60 Amps Standard fused/non-fused disconnect interlocked receptacle and safety switch is specified by major automotive manufacturers for welding disconnects and other applications. The Heavy Service Ever-Lok system features `one-handed' insertion, locking and removal with your choice of switchgear! Benefits Specified switchgear: GE or Square D. Door safety switch with external lockout access. Backup door safety latch. Push-in plug locking: no screw collars needed. Full interlocked outlet protection and functions. Angled front receptacle in compact one handed interlock. * Other Russellstoll product interfaces. * 30, 60, 100 or 200 amp installations. * Specialty enclosures for your application. * Circuit breaker interlocked mechanisms. * See pages H107-H113 for full Heavy Service Ever-Lok line Features * * * * Heavy steel galvaneel with baked enamel finish. NEMA 3R/12 construction. Standard 600V class, Type R fuses. Listed components. Russellstoll (R) H * * * * * * Options (Custom Capabilities) Ordering Information GE Switchgear Cat. No. Mating Plug TH3362JRS 8418 or F27194 (Mating Plugs sold separately) *other styles available F27194 Automotive 480VAC Label 6.50 MTG 19.62 MTG 26.45 O.56 3 PLS 9.37 5.55 6.69 6.66 5.25 30 Square D (mechanism) Cat. No. ESDFH8414F00 7.24 Mating Plug 8418 or F27194 (Mating Plugs sold separately) *other styles available F27194 Automotive 480VAC Label Also available: Many options for mounting, configuration or interfaces. H130 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 131 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Combination Interlocked Transformer Disconnect Automotive/Heavy Industrial I-Beam Web Mount Combination Interlocked Transformer Disconnect 60 Amp, 480 VAC plus 120 or 240 VAC convenience outlets to spec. 3P4W (100A also available) Benefits Transformer Disconnects offer a combination of voltage outlets from a single facility 480V 3O service drop. Standard configurations include a fused, interlocked 480VAC, 60A 3O receptacle outlet and separately protected 120/240 VAC, 15-20A convenience outlets. Custom configurations are available to meet your application requirements. * Quickest way to expand or build a single voltage factory or facility, with voltage combinations available at every power drop. * Safest way to operate: with fuses and breaker protection for each receptacle. 60A plug cannot be inserted or removed unless power is "off". * Most cost effective way of providing power and convenience outlets in one location; wall mount or column mount in standard 8" I-beam pillars. Specifications Mechanical and Safety Features: ERSFH8414FBB ERSFH8414FDC* *A number of convenience outlet types, including NEMA bladed styles can be supplied. * Three Point, Two-way Interlock Function: - Blade type disconnect handle interlocked with door handle. - Main disconnect uses steel rod arm interlock to 480VAC outlet. * High strength 3-point door hinge design. * Standard 8" I-Beam web vertical mounting or conventional wall mount. * Easy access angled front 480VAC receptacle position. * Heavy duty 14 gauge steel NEMA 3R/12 welded enclosure with gasketed door Electrostatic epoxy powder coat gray finish. * Dual lockout locations on main switch handle and door handle. Optional Construction Features: * Stepdown transformer 2KVA/4KVA and secondary. * 30/60A outlet (Heavy Service Ever-Lok, Angle Type or 30A MaxGard). * Convenience outlet styles, types and protection. Ordering Information (many other configurations available) Cat. No. 480VAC 60A Receptacle Mating Plug 120VAC 20A Receptacle Mating Plug ERSFH8414FBB ERSFH8414FDC 8414Spl. 8414Spl. 8418 or F27194 8418 or F27194 8003N (x2) 8003U-1 (x2) 8593CTN* 8013U-1* (Mating Plugs sold separately) F27194 Automotive 480VAC Label (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. *Other styles available 100A also available - consult factory www.tnb.com H131 H Russellstoll (R) Electrical & Safety Features: * Fused 480VAC 60A 3P4W Receptacle + Fused Dual 125 VAC 20A 2P3W Outlets 20A Combination breaker/GFCI convenience outlets on door. * Heavy Duty (8 hour rated) 2KVA 480VAC-120VAC (fused primary) transformer 4KVA option available. 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 132 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles Dimensions 6.75 4.00 MTG 11.75 Mains Disconnect Door Handle 36.37 MTG 37.37 H Russellstoll (R) 35.37 Convenience Outlets to spec Breaker/GFCI Protection to spec 60A Outlet o .41 4 PLS 7.00 Wiring Diagram CIRCUIT BREAKER GFCI TWO RECEPTACLES 120 VOLT TRANSFO RMER FUSED SWITCH RECEPTACLE 480 VOLT FUSE HOLDER H132 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 133 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Ever-Lok(R) Mechanically Interlocked Receptacle and Switch Automotive/Heavy Industrial I-Beam Web Mount Heavy Service Ever-Lok(R) Mechanically Interlocked Receptacles and Switch 60 Amp, 480 VAC/250VDC, 3P4W Circuit Breaker Interlocked Receptacle Option Features and Benefits * Handle lock-out feature. * Circuit-breaker interlocked version available in standard and high AIC models. * One-handed insertion or removal: unique auto-locking collar engages upon insertion, a" counter-clockwise turn disengages for removal. * Simple and rugged full interlock safety. Plug cannot be inserted or withdrawn while power is on. * Fits in standard 8" I-beam web or wall mounting. Ordering Information Note: CFCSRA13-60 replaces previous Cat. #FCSRA13-60. Interlock Cat. No. Mating Type Plug CFCSRA13-60 F32753 Switched Only Circuit-Breaker 8418 or F27194 8418 or F27194 (Mating Plugs sold separately) Automotive 480VAC 70A Trip version F26313 and other variations also available. Dimensions Mechanically Interlocked Switch Mating Plug 114" NPT Top Entry Std. / other sizes available. 4.00" MTG 7.12" Approx. 6.12" 60A, 3P4W, 8418 or F27194 O 3.62" 10.00" ON OFF 10.00" MTG 12.25" 14.88" 20 480V Receptacle O .28 4 Pls MTG * 17" dim. for F32753 unit. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H133 H Russellstoll (R) Mechanically interlocked between the receptacle and the switch. Designed so that when the plug is fully inserted the switch interlock is automatically released, permitting the switch to be turned on. The plug cannot be removed from the receptacle until the switch is manually turned off. * Switch: 60 Amp, 480VAC, 3 pole, quick "make" and quick "break". * Housings: heavy cast aluminum corrosion-resistant copper-free alloy with gray electrostatic epoxy powder coat finish. Furnished with oil-resistant gaskets. 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 134 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Interlocked Switch (30A, 480VAC) Automotive/Heavy Industrial I-Beam Web Mount Interlocked Switch (FS/FD Interface) 30 Amp, 480 VAC 3P4W (other polarizations available) Features and Benefits The FS/FD Interlocked Switch is made of heavy duty cast aluminum. The mechanical interlock functions when the plug is fully engaged allowing the switch to be operated. Basic interlock design has many variations including screw cover, brass and circuit breaker versions. * Male plug cannot be plugged or unplugged under load. H * Dead-front female receptacle for safety. * Weathertight receptacle made of cast aluminum, corrosion resistant copper-free alloy, gray electrostatic epoxy powder coat finish. * Compact size for limited space applications. * Available with UL style steel back boxes to user specifications. Russellstoll (R) F34331 Ordering Information Cat. No. Mating Plug F34331 F34332 (Mating Plugs sold separately) Dimensions Mating Plug Interlocked Switch 5.62" O 2.25" 5.88" MTG ON OFF 0.34" 4 PLS 4.62" H134 5.06" MTG (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 135 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Heavy Duty Industrial/Marine Interlocked Receptacle (MaxGard)(R) Available in 30, 60, 100, 200 and 400 amp sizes, all polarizations. MaxGard(R) NEMA 4x interlocks are ideal for demanding non-hazardous areas where dust, dirt, moisture and corrosion might be a problem-such as shipyards, food processing facilities, manufacturing operations or similar areas. Durability * Thick wall cast copper-free aluminum housing with epoxy powder coat finish. * Heavy duty sliding bar interlock mechanism. Safety * Gated dead-front waterproof receptacle. * Standard, high AIC or NA/switch circuit breaker. * Protective screw cap for watertight protection. Performance * Heavy on/off handle adds mechanical to electrical interlock function. * Standard conduit openings through top or side. H Poles Wires Voltage 2P3W 2P3W 3P4W 3P4W 4P5W 125 250 3O250 3O480 277/480 Mechanically Interlocked Receptacle NEMA 4x Cat. No. DBRF310703000 DBRF320703000 DBRF330703000 DBRF340403000 DBRF350403000 2P3W 3P4W 3P4W 4P5W 250 125/250 3O480 277/480 DBRF620706000 DBRF630706000 DBRF640406000 DBRF650406000 DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 1i" 1j" 1j" 1d" 2P3W 3P4W 3P4W 4P5W 3P4W 3P4W 4P5W 250 125/250 3O480 277/480 277/480 3O480 277/480 DBRF120710000 DBRF130710000 DBRF140410000 DBRF150410000 DBRF230720000 DBRF240420000 DBRF250420000 DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 DS2307MP000 DS2404MP000 DS2504MP000 1W" 1m" 1m" 2" 1b" 2b" 2d" 3P4W 3P4W 4P5W 277/480 3O480 277/480 DBRF430740000 DBRF440440000 DBRF450440000 DS4307MP000 DS4404MP000 DS4504MP000 3" 3" 3b" Maximum 600 VAC/250 VDC Boldface figures are for voltage assignment; for different ratings see page H20. 30 Amp Conduit Hubs: ( at B or E) Std. NPT Amp thread outlet Max 30 60 100 1d" 1d" 2" 2d" 2d" 2d" B-Std E 60 Amp Control Contacts (position 12) use "K" example: DBRF6104060K0 Shunt Trip Breaker (position 13) add "Z" to above: DBRF6104060KZ Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030; 50 amp use 050; 60 amp use 060 Non-Auto Sw. NA0 (repl." DBRF" with "DSRF") For additional full line and polarization options, see MaxGard section pages H9-H29. 100 Amp 200 Amp 400 Amp Mating MaxGard Plug Cat. No. DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 Std. Bushing ID g" g" 1" 1" 1i" Dimensions Amp A B C D E F G 30 60 100 200 400 c" c" c" l" l" 8f" 8f" 8f" 12b" 15d" 6d" 6d" 6d" 9" 12" 1d" 1d" 1d" 2d" 3" 16b" 16b" 16b" 26b" 30d" 15a" 15a" 15a" 24f" 29" 3a" 3a" 3a" 5" 6" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H135 Russellstoll (R) Ordering Information 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 136 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Portable Power Distribution Centers (Custom) 20-1200 AMP, 120-600VAC Benefits: Power Convenience and Control * * * * * Customer-specified custom power distribution. Many Russellstoll interface combinations. Designed-in safety features. Indoor and outdoor (to NEMA 4) construction. Built in accordance with applicable UL, CSA and NEC standards. Options * * * * * * Russellstoll (R) H Amperage and voltages, inputs and outputs. Receptacles and/or interlocks used. Supply type and protection. Distribution or step-down transformers. Indoor/outdoor construction, materials & finishes. Auxiliary controls and functions. Applications * * * * Portable welding power distribution. Shore power distribution. Combination voltage systems. Power and convenience combined. Typical Schematic Diagram 20A 480V 60A 480V Power '20' Service Center 60A 480V 20A 480V 20A 120V Main Feed 200A 480V 3o Female Plugs Power '60' Service Center 60A 480V H136 60A 480V Powertran Transformer Unit 60A 120/208V 60A 120/208V Power '20' Service Center 20A 120V (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 137 Control Circuit and Industrial / Interlock Industrial Interlocked Receptacles - Portable Power Distribution Centers (Custom) Heavy Duty Industrial/Marine Typical Portable Power Distribution Projects Powertran Case Input Range: Transformer: Output Range: 60 Amps, Reverse Service, Normally 3P4W, 480VAC, Protect by 3-Pole Switch. Normally 45KVA, 480 VAC primary, 12/208 VAC, secondary, 3 phase. Three Gang, 30 Amps, Normally 4P5W, 120/208 VAC interlocked with circuit breaker. 31.00" 40.00" le Power Inlet 36.00" 45 KVA Transformer 28.00" H Russellstoll (R) Power 20 Case Input Range: Output Range: 60 Amps, 3P4W, 480VAC or 60 Amps, 4P5W, 120/208VAC. Up to eight gang, 20 Amps, 3P4W, 480VAC or 20 Amps, 2P3W, 120/208VAC Interlocked with circuit breakers or fused switches. 20.50" 2.00" 25" 16.25" 120 208 1.00"Dia. Hole 1.50" " 6.00" 1.5 6.38" 18.75" 18.38" Power 60 Case Input Range: Output Range: 200 Amps, Reverse Service, Normally 3P4W, 480VAC Input may be protected by circuit breaker. Up to eight gang, 30, 60, or 100 Amps, Normally 3P4W, 480VAC, interlocked with circuit breaker or switch. Eye Bolt 2" ID X 4" OD aker tacle embly 3.00" a. Hole 6.00" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 24.00" www.tnb.com 15.00" 27.00" 6.00" 38.00" H137 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 138 Hazardous Location Hazardous Duty Plugs, Receptacles and Interlocks Hazardous Duty Applications Russellstoll Hazardous Duty Plugs, Receptacles and Interlocks are designed to support a variety of installation needs throughout 20, 30, 60 and 100A ranges; where Division 1, Class 1 NEC guidelines require the utmost in safety. Unique among others, the Russellstoll MaxGard also offers true O-ring sealed waterproof design protection in addition to standard threaded flame-path construction employed elsewhere. In rough service, washdown and outdoor applications, MaxGard performance goes beyond normal XP ratings. With coming increases in harmonized designations for classifications between NFPA/NEC and IEC (International) hazardous area standards, a quick reference classification chart is provided below. In all cases, the customer must determine and approve proper area classification standards and degree of harmonized standards acceptance. Russellstoll (R) H Hazardous Materials Environment Gas or Vapor Dust Fibers/Flyings Group Applications Div. 1 & 2, Class I U.S. NEC Stds Euro IEC Stds. Div. 1, Cass I Div. 2, Class I Div. 1, Class II Div. 2, Class II Div. 1, Class III Div. 2, Class III Zone 0 & 1 Zone 2 Zone 10 Zone 11 Zone 10 Zone 11 NEC Art. 500 Class I: Groups NEC Art. 505 Zones 0, 1 & 2 A: Acetylene B: Hydrogen C: Ethylene D: Propane IIC IIB IIA The above charts are presented for quick reference only and should only be used in conjunction with noted Articles. Further definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever practical. H138 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 139 Hazardous Location Hazardous Duty Plugs, Receptacles and Interlocks Interlocked Switch and Receptacles Explosion-Proof: Class I, Groups C and D Dust Ignition-Proof: Class II, Groups G These receptacles are for use in general Div. 1 classified industrial installations such as chemical plants, oil refineries, bulk stations, distilleries, solvent areas, mills, etc. A higher degree of safety is afforded by interlocking the plug with the switch, making it impossible to insert or withdraw plug under load. When the polarized plug is inserted into the receptacle and the plug shell is turned clockwise, it turns the switch to the "on" position and vice-versa. Ordering Information 20 Amp, 575VAC 30 Amp, 250VAC H Flap Cover Screw Cover Plug 2P 3W 1 H.P. 220/575VAC 4240FC/ F16081A 4240SC 4241 e" 3P 4W 2 H.P. 110/575 VAC 4242FC 4242SC 4243 f" Specifications Dimensions Receptacle Housings - cast aluminum; electrostatic epoxy powder coated finish. Plugs - steel, cadmium plated. Furnished with aluminum alloy cable clamp and neoprene cable bushing. Outlets - standard f" top, additional or larger outlets available. Maximum 1-inch four way. See diagram, use symbols when ordering. Cable Bushing - oil resistant, neoprene strain relief cable bushing regularly furnished with hole I.D. size as listed. Other hole sizes available consult Technical Services for catalog number. Two Gang style - Consult Technical Services. Approvals: Russellstoll (R) Description Cable Std. Bushing Hole Dia. B 5.75" 5.50" 7" A C 3.06" 4.75" D For 2 gang unit, width 9c" Mounting Lugs - C. TO C. 10d" W X 5 d" H E10919 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 6.25" Max 2.81" www.tnb.com 4.37" H139 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 140 Hazardous Location Hazardous Duty Plugs, Receptacles and Interlocks Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30, 60 and 100 AMP sizes, all polarizations. Division 1, Class I & II Heavy duty XP cast aluminum housing, electrostatic epoxy coat finish. Standard, high AIC and NA (switched only) breakers available. Threaded access (cover not shown) with "O" ring for XP and waterproof integrity. Gated dead-front safety. Russellstoll (R) H Drain Plug. Factory sealed receptacle interior. Accepts standard XP rated MaxGard plugs. MaxGard DBRE and DSRE series interlocks are the only devices certified both explosion proof and waterproof, along with optional control contacts, fully UL listed. UL and CSA listed for hazardous locations. Class I, Division 1, Groups B, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA D.O.T. shipboard used above deck "green water" NEMA 4X USCG approved. Explosion-Proof Waterproof Non-Interlocked Receptacle Available in 30A 480VAC max., all polarizations. Heavy duty XP cast aluminum housing, electrostatic epoxy coat finish. Threaded access with (cover not shown) "O" ring for XP and waterproof integrity. Gated dead-front for safety. All standard polarizations available to 480VAC. Factory sealed receptacle interior. Accepts standard XP rated MaxGard plugs. UL and CSA listed for hazardous locations. * Factory Sealed Interior (no filled conduits). * Easy low cost installation. H140 Class I, Division 1, C and D Class II, Division 1, Groups F and G UL File E10919 NEMA 7, 8, 9 CSA D.O.T. shipboard used above deck "green water" NEMA 4X USCG approved. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 141 Hazardous Location Hazardous Duty Plugs, Receptacles and Interlocks Ordering Information Maximum 600 VAC or 250 VDC Explosion-Proof Interlocked Receptacle With Circuit Breaker Class I, Class II Explosion Proof Receptacle Male Plug Poles Wires Voltage (VAC) Cat. No. 30 Amp 2P3W 2P3W 3P4W 3P4W 4P5W 125 250 3O250 3O480 277/480 DBRE310703000 DBRE320703000 DBRE330703000 DBRE340403000 DBRE350403000 DSE3107FR0 DSE3207FR0 DSE3307FR0 DSE3404FR0 DSE3504FR0 DS3107MP000 DS3207MP000 DS3307MP000 DS3404MP000 DS3504MP000 g" g" 1" 1" 1i" 250 3O250 3O480 277/480 DBRE620706000 DBRE630706000 DBRE640406000 DBRE650406000 -- -- -- -- DS6207MP000 DS6307MP000 DS6404MP000 DS6504MP000 1i" 1j" 1j" 1d" 250 3O250 3O480 277/480 DBRE120710000 DBRE130710000 DBRE140410000 DBRE150410000 -- -- -- -- DS1207MP000 DS1307MP000 DS1404MP000 DS1504MP000 1W" 1m" 1m" 2" * Cat. No. Std. Bushing I.D.* Cat. No. H 60 Amp 100 Amp 2P3W 3P4W 3P4W 4P5W * Non-fused version available. Replace DFRF with DNRF. Boldface figures are for voltage assignment; for different ratings see following pages. * Notes to Catalog Numbers: Suffixes Control Contacts (position 12) use "K" example: DBRF6104060K0 Breaker Trip Ratings Shunt Trip Breaker (positions 9, 10, 11) (position 13) 30 amp use 030 add "Z" to above: 50 amp 050 DBRF6104060KZ 60 amp 060 For specification information and additional bushing sizes see MaxGard section, pages H9-H29. Non-Auto Sw. NA0 (repl. "DBRE" with "DSRE") Dimensions Explosion-Proof Interlocked Receptacle Explosion-Proof Receptacle Amp A B C D E 30 60 100 8f" 8f" 8f" 7d" 7d" 7d" d" d" d" 14f" 14f" 14f" 20" 20" 20" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H141 Russellstoll (R) 2P3W 3P4W 3P4W 4P5W 412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 142 Hazardous Location Hazardous Duty Plugs, Receptacles and Interlocks Delayed Action Receptacles Explosion Proof: Div. 1, Class 1, Groups C and D Circuit breaking receptacles, plugs and connectors assure complete circuit breaking under full rated loads. Equipment grounding is provided by means of a separate pole which makes contact before and breaks contact after the circuit poles. The delayed action operation sequence is as follows: Insert plug, turn left, push in to make electrical contact then turn right to prevent accidental disconnection. To withdraw plug, the reverse procedure is followed which allows time for extinction of the arc and cooling before the plug can be completely withdrawn. Ordering Information Receptacles Connector^ Plug Russellstoll (R) H Ratings Type EFS 20 Amp 125VAC or 250VAC Type DA 30 Amp+ 250VAC or 480VAC 60 Amp* 480VAC Poles/Wires Surface Mount** Straight Angled Flush Mount Bushing Cable Hole Dia. 2P, 3W 3P, 4W 4462 4463 4464FC 4465FC 4445 4446 4803 4804 4466 4467 l" x" 2P, 3W 3P, 4W 2P, 3W 3P, 4W RA4233BC RA4234BC RA4263BC RA4264BC 4233BC 4234BC 4263BC 4264BC __ __ __ __ __ __ __ __ 4237BC 4238BC 4267BC 4268BC e" f" 1b" 1b" Notes: **Also available for use at 30 Amp, 480VAC **Can be furnished with flap or screw cap covers. When so required, add suffix "FC" for flap or suffix "SC" for screw cap to above catalog number. Price on application. Furnished with plaster gage plate. Requires wall depth of 4-inches minimum. ^ Portable-service receptacles (connectors) Not UL listed. + 30 Amp Iron Bodied Plug Family for replacement use only. Not UL listed. (60 Amp carries full listing) H142 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 143 Hazardous Location Delayed Action Receptacles (EFS and DA) Specifications Receptacle Housings - EFS - Cast copper free aluminum; DA - cast iron, corrosion resisting baked enamel finish. Plug Housings - 20 Amp -steel, cadmium plated; 30 Amp - cast iron; 60 Amp - steel and aluminum, natural finish. Plugs are furnished with aluminum alloy cable clamp and neoprene cable bushing. Connectors - Cast aluminum, natural finish. Furnished with aluminum cable clamp and neoprene cable bushing. Flush Plates - Brass, polished chromium finish. Outlets - Furnished with one outlet top or bottom as follows. 20 Amp - f"; 30 Amp - 1", 60 Amp - 1d". Additional or larger outlets charged extra. Maximum conduit sizes, four ways as follows: 20 Amp - 1", 30 Amp - 1d"; 60 Amp - 2". Single gang-top and bottom only, two gang - one per gang top and bottom and one on each side. Specify size and location. Cable Bushing - oil resistant, neoprene strain relief cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost if specified on order. See page H144. Surface Gang Units - EFS available and can be furnished in 2 gang units or in combination with other like devices. Approvals - (20 & 60 Amp) E10919 Dimensions H Type EFS (20 Amp) Straight Type EFS Type DA (30 & 60 Amp) Straight 3.75" 3" 3" .28" Dia. 2 MTG Holes D Y S U 3.75" MTG 4.75" 5.5" Z 3.75" MTG 5.37" 4 V S a. Z R .28" Dia. 2 MTG Holes 3.75" MTG T 2.56" 3.75" MTG 3.12" 4.75" 3.62" Amp 20 Angle 30 Straight Angle 60 Straight Angle D 2.56" 3.87" 3.06" 3.87" 3.87" R -- -- 7.37" -- 9" S 6.12" 8.62" 8.37" 9.25" 9.25" T .28' .34" .28" .34" .34" U V Y Z 3.75" 3.75 3" 5.37" 6.12" 5" 5.25" 6.75" 3.50" 5.50" 4.75" 4.75" 6.12" 5" 5.25" 6.75" 6.12" 5" 5.25" 6.75" 5.37" 2.56" 3.31" .81" Connector 5.75" Plug 20 Amp Plug 30 Amp Plug 60 Amp Plug 4.12" 5.12" 2.75" 7" 1.75" 2.12" Dia. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 3.12" H143 Russellstoll (R) Flush Mount Receptacles Surface Mount Receptacles 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 144 Hazardous Location Delayed Action Receptacles (EFS and DA) Accessories Cable Bushings For Explosion Proof Plugs & Connectors To order non-standard bushing, add cable bushing number to end of catalog number. This is furnished at no additional cost at time of order. For 60 A devices, see J-line 60A chart on page H41. Cat. No. Hole Diameter for Cable 20A Cat. No. .312" .375" .438" .500" .531" SG05 SG1 SG15 SG2 SG2A .563" .594" .625" .687" .750" SG25 SG2B SG3 SG3A SG4 Material - Oil Resistant Neoprene. Note: Cable outside diameter should be at or slightly less than bushing I.D. Bushings can compress approx. 10% at installation. To Order add suffix as examples: 4466/SG3 Russellstoll (R) H Hole Diameter for Cable Flap Cover Assembly For 20 Amp Delayed Action Circuit Receptacles Part No. Finish Used on Cat. No. F19054C F19054D Chrome Plated Natural Finish 4445 4464 Combination Gland Nut and Cable Clamp For 20 Amp Delayed Action Circuit Plugs Provides extra clamping protection in hard service applications. Material - Cast aluminum alloy, natural finish Part No. Used on Cat. No. F24853C F24853D 4466 4467 H144 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 145 Hazardous Location Switches Explosion Proof: Div. 1, Class 1, Groups C and D Dust-Tight: Class II, Groups E, F and G In hazardous locations, these switches are applied to control a variety of lighting, power and machinery branch circuit loads. They can also be used with Russellstoll hazardous locations receptacles for maximum control sytem flexiblity. Ordering Information EFS Series 20 Amp, 575VAC 30 Amp, 250VAC H Switch Double Pole / Single Throw Amps Explosion Proof & Dust TIght 1.5/2.0 1.0/2.0 2.0/2.0 1.5/2.0 1.0/2.0 2.0/2.0* 15 20 30 15 20 30 4411S7 4411S27 4411S3 4412D7 4412D27 4412D37 2 Gang Russellstoll (R) Single Pole / Single Throw Rating Hp 4421S7 4421S27 4421S37 4422D7 4422D27 4422D37 Notes: Switches with other than listed ratings can be furnished. Prices and information on application. * 1 Hp, 460VAC, 2 HP, 115 or 230VAC, 250 or 600VAC rating also applies to 30A switch. Brass construction also available - consult Technical Services. Specifications Dimensions Enclosures - Cast copper-free aluminum, epoxy powder coated finish. Can be furnished with lock-type cover to permit locking in either "on" or "off" position. When so required, add suffix "L" to catalog number. See price list. Can be furnished in two gang units and in combination with other Russellstoll explosion proof receptacles. Outlets - Unless otherwise specified, furnished and one f" outlet per gang, top or bottom. Maximum conduit 1": single gang - top and bottom only, multiple gang - one per gang top and bottom and one each side. Specify size and location. Approvals - 3.75" 4.62" 5.38" 4.75" 3.00" 2.56" 6.81" 844 Standard E10765 4.75" 6.12" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H145 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 146 Hazardous Location Static Ground Receptacle Aerospace / Industrial Static Ground Devices Static grounding receptacles are used in Airport and Aerospace installations worldwide during fueling, testing and maintenance procedures. Normal mounting is concrete / tarmac floor inset, threaded onto copper ground rod. Heavy Brass construction cup includes optional cover and receptacles contact pin. Accommodates a wide variety of single contact (copper on steel wire) static ground wire clamps in service. Ordering Information Description H Ground cup w/ cover* Ground cup with out cover* Replacement contact tip** Cat. No. F07073 (cover only) GCC1 GC1 F06146 Russellstoll (R) * Hub is tapped for f" -10 ** Hub is tapped for d" - 13 H146 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 147 Hazardous Location Safe Ground Indicator System (GSUL) Class I, Groups C and D NEMA 7 Class II, Groups E, F and G NEMA 9 Instant signal for safe ground Ground indicators are designed for grounding tank vehicles, carriers, drums or similar applications for dissipating everpresent static electricity. The establishment of a safe ground is indicated by the two parallel connected green signal lights. Two lights are used for continuity. In case one lamp burns out visual indication of safe groundings will be maintained. Pumps will not operate until a safe ground is established A control relay is included for interlocked control of pump motor at the loading platform. The electronic control circuit will be de-energized while the green lights are off. Attaching the clamps to the tank will close the interlocking contact and energize the control circuits to the motors. Intrinsically safe circuitry Applications GSUL devices have an Intrinsically Safe (low energy) Ground Sensing Circuit, which does not have sufficient electrical energy to cause ignition in classified Hazardous Locations. In use, the sensing Circuit extends through the grounding clamp and its connection to the Ground Indicator, the metal portion of the vehicle between the jaw terminals of the clamp and earth ground electrode. Volatile or classified areas such as: Tank Farms PetroChem Cosmetics Grain Mills Vehicular or Rail Transport H Russellstoll (R) Typical Installation Explosion Proof Safe Ground Indicator Weatherproof Reel Cat No. GSUL-2-SS Cat. No. SGR25 Grounding Clamp to Fuel Carrier Explosion Proof Tumbler Switch Cat. No. SGC2 Cat. No. 4411S7 Explosion-proof Sealing Fittings To Ground Electrode Loading Rack Illustration suggests a typical installation which includes an Explosion Proof Switch: Explosion-Proof Sealing Fittings: Weathertight Reel; and the GSUL-2-SS Safe Ground Indicator with special 2 wire grounding clamp. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H147 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 148 Hazardous Location Safe Ground Indicator System (GSUL) GSUL Safe Operating Features * The Green Lights glow when a Safe Ground is established. Lamp life is approximately 20,000 hours. * Intrinsically safe ... simplified circuitry. * Furnished with two redundant parallel indicating pilot lights mounted on the enclosures. The unit may be ordered without the lights where remote visual indication is desired. * Unit is furnished with an integral, intrinsically safe wiring compartment provided with an approved strain relief fitting for connection of cable from the grounding clamp. * The actuating and control circuits are solid state units mounted on a removable printed circuit board. Russellstoll (R) H * Components are well protected against moisture. * A Control Relay is provided for interlocked control of Pump Motor at a loading rack. * A special Grounding Clamp is available for use with the Ground indicator Unit, order SGC2. * New grounding clamp (Cat. SGC2, replaces old cat. # GSUC) provides dual isolated tip contacts in a very heavy duty cast aluminum handle design. Unit shown with covers removed Basic Installation Ground Electrode Connection (1 electrode required) not provided by Russellstoll Two-Conductor Cable TB3 G2 G1 C Weathertight Reel Grounding Clamp N.O. - N.C. Relay Contacts TB1 Cat. No. SGC2 1/3 H.P . 10Amp 120 VAC 1/2 H.P . 10Amp 240VAC L1 G L2 C N.O. N.C. 1 2 3 4 5 6 G G Mounting Feet To 115 Volts, 60 Hz H148 Remote Indicator Pilot Light (Optional) Ground in explosion-proof portion provided by conduit system (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 149 Hazardous Location Safe Ground Indicator System (GSUL) Ordering Information Safe Ground Indicators are designed to operate on 110-120 VAC, 50/60 Hz circuits, with grounding being made through use of a 2-conductor #12 AWG Type SO cable. Catalog No. Description Dimensions 5.25" 3" MTG .43" .75" NPT Safe Ground Indicator with Indicator Lights (*furnished with lamps) (120V supply) New: 240V version available GSUL2SS-240 Contact Technical Services .75" Max. Conduit GSUL-2-SS* 4.5"Approx. .75" NPT Conduit .75" 10.25" MTG 9.25" Indicating Lights (Green) .69" .3" Dia. Hole H 3.56" .75" NPT Conduit Russellstoll (R) 2 X C o n d u ct o r T e r m i n a t i o n S e t S cr e w s SGC2 Grounding Clamp (Replaces GSUC) Russ ellsto ll CAT. # C abl e E nt r y C l am p & S c r ew SGC2 2 x " R u e P i n " p i vo t p i n l o cki n g .14 6 PLS P12G2 Remote Indicator Light - Surface mounting duplex pilot light with two green lens. Explosionproof. 1" Max. Conduit Top and Bottom 3.75" MTG 3" 5" 3.75"4.75" MTG. 5.37" Consult Customer Service for Availability and Delivery. 3.37" 13" Dia. SGR25** SGR50 SGR75 9.75" 6.37" 2" 7.5" Weathertight Reel - Retracing Reel with 25 ft. of 2 conductor #12 AWG type SO cable. Note: 50 foot and 75 foot versions available. (Replaces AR253) 3" .37" 14.75" 8.5" Rad. 8.25" 2.5" 3.37" 1.25" 3" Sq. Notes: ** Ground clamps must be ordered separately. Ground Indicators complete with Control Relay. When unit is required without control relay add suffix "X" to catalog number. Outlets - Regularly furnished tapped f" NPT as per diagram on opposite page. Enclosures - Cast copper free aluminum, epoxy powder coated. ** Relay contacts are rated 1/3 H.P., 10 Amps, 120VAC; 1/2 H.P., 10 Amps, 240VAC. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. 1.56" Line Entrance .75" Female Thread .37" 6.87" .56" Dia. MTG Holes 2 Holes Rigid MTG 4 Holes Pivot MTG (optional) 4 Sq Spare Parts Description Printed Circuit Board Control Relay** Lamp for GSUL-2-SS Ground Clamp Repair Kit www.tnb.com Cat. No. C13662 F30674 310993 GX2TK H149 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 150 Computer Systems Computer System Interconnections - Overview Defined * Any application where electrical connections must be protected from humidity, water, condensation and/or dust ingress to the wiring compartment and contacts. * Cable-to-connector sealing and device locking designs are critical. * Thermoplastic connectors preferred: some with aluminum conduit grounded shell. * Connection integrity needs are absolute; Data Center systems cannot go down. * Underfloor Data Center applications and wall mount installations. Russellstoll Line Selections for Outdoor (and Indoor) Applications DuraGard to 4P4W 20 thru 50A Russellstoll (R) H SpecGrade to 4P4W 20 & 30A FS/FD to 3P4W 15 thru 30A The toughest construction in thermoplastic safety, durability and performance by design, in UL94-VO flame rated DuraV material. With DurOring sealed pins, sleeves and interiors watertight even unmated. A 30 & 50A unique circuit breaker interlock line in DuraV is the best choice in all standard voltage polarization options through 600VAC (Interlock to 480VAC) Otherwise similar to the DuraGard, Spec Grade refers to blue Lexan plugs only made to the same original FS/FD design standards as DuraGard, in UL94-5VA flame rated material. Spec Grade features DurOring sealed pins, sleeves and interiors, watertight even unmated. Spec Grade devices have been superceded by DuraGard ratings for OEM use. The original 15/20/30A computer system connectors, the FS/FD line in aluminum continues in MRO usage. Many installations can also mate directly or convert to DuraGard units. Our large installed base can be supported with any construction and product options. Convert to DuraGard when possible. Angle Type to 3P4W 60A use MaxGard 30A to 4P5W IEC: IP67 to 4P5W 20 to 100A The original 60A main power computer system connector, Angle Type plugs are also available in specialty UL94-V0 material. (Alum. Connectors) As part of the MRO usage 30-200A Angle Type Line, the 60A connector is still commonly used today. Other lines such as MaxGard should be used for changeout when possible. For DP/Computer System Applications, a special MaxGard polarization reflects DP installations. Special thermoplastic housing and back handle are supplied for these applications. Use wherever 4P5W installations are required. Thermoplastic International standard 309-2 or CEE-17 type connector lines usage is growing, especially in OEM, export, and standard performance applications. The IP67 style is watertight when mated and directly interchangeable with other manufacturers. International designations shadow U.S. ratings: 20/16, 30/32, 60/63 and 100/125. IP67 devices have screw collars or flap/screw covers, with catalog number "W" suffixes. Typical Application Groups Telephony Equipment Switching Rack Systems Power Distribution Units Test & Laboratory Equipment H150 Mainframes from 30-270A Peripherals Data Storage Devices Military or Critical Power Supplies (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 151 Computer Systems Computer System Plugs, Connectors and Receptacles Over 30 years ago, Russellstoll offered the first pin and sleeve connectors that met the demanding needs of the Data Processing industry and we've been leading the way ever since. The expanding technology of the Computer System Industry is creating more sophisticated applications which require a safe, reliable connection that exceeds the tough demands of today's applications. Russellstoll's commitment to excellence offers you that and more... Safety, Durability, Reliability and Performance on our complete line of plugs, receptacles and connectors. Pin & Sleeve power connections are chosen for Computer Systems interconnections because of the absolute performance required in today's mainframe and peripheral installation. Pin & Sleeve connections have been proven to be 1- times more reliable in service than any bladed device. Data centers stay in service, because Russellstoll stays connected. Quick Selection Chart H FS/FD Spec Grade DuraGard(R) Spec Grade Available Ranges (Amp) 20 & 30 20 & 30 20, 30 & 50 30 (IEC) UL94-5VA UL94-V0 UL94-V0 20A 20A 30A 30A 30A 50A (9h - IEC) Safety GradeTM UL Flame rated UL94-V0 High-Temp Thermoplastic Aluminum Easy-to-Wire Rear loaded interiors Single Rated Safety 20A Voltage Polarizations Waterproof O-Ring Seal (pins, sleeves & interiors) 2nd Internal Ground Lug (cable shielding alt.) (optional) External Cable Clamp External Gland Nut Lock Russellstoll (R) SERIES* * 60A devices are specially designed versions of Russellstoll Angle Type (7328DP) E2630 LR14096 TuV For TuV listed devices, contact Technical Services. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H151 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 152 Computer Systems Computer System Plugs, Connectors and Receptacles - Ordering Information Plugs 15/ 20 Amp 30 Russellstoll (R) Amp 50 Amp 20 Amp 3P/ 30 4W Amp 50 Amp 3720DP (0.375) 3720DP/0455 3720DP/0405 9P23U0 3913 3720DPU1 (0.375) 3720DPU1/0455 3720DPU1/0405 9P23U1 Spec Grade UL94-5VA Up To 600 VAC/ 250VDC 0.625" 0.455" 0.405" 3720 125VAC 0.625" 0.455" 0.405" 3720U1 0.625" 0.455" 0.405" 0.760" 0.700" 0.625" 1.000" 0.925" 0.750" 0.688" 0.625" 0.606" 1.100" 1.000" 0.875" 0.760" 1.000" 0.925" 0.750" 250 VAC H FS/FD Aluminum FS/FD* Aluminum 2P/ 3W See Bushing Chart DuraGard(R) UL94-VO* Std. Cable** Bushing Voltage Plug Safety Polarization Up To 600 VAC Up To 600 VAC Up To 600 VAC/ 250 VDC Up To 600 VAC Up To 600 VAC 250 VDC Receptacles Connectors FS/FD* Aluminum DuraGard(R) UL94-VO* 9C23U0 3743 9R23U0W 3913U1 9C23U1 3743U1 9R23U1W 9P23U2 3913U2 9C23U2 3743U2 9R23U2W 3750 9P33U0 3933 - 9C33U0 3753 9R33U0W - 9P53U0 - 9C53U0 - 9R53U0W 9P24U0 - - 9P34U0 3914 3744 9R24U0W 3754 9R34U0W 3720U2 3730 3760 - 3720DPU2 (0.375) 3720DPU2/0455 3720DPU2/0405 3750DP - 3730DP/0625 3730DP 3760DPG/1100 3760PDG/1000 3760PDG/0875 3760DPG0760 - - 9P54U0 DuraGard(R) UL94-VO* - 9C24U0 - - 3934 9C34U0 - 9C54U0 9R54U0 Special MaxGard(R) 3P/ 60 4W Amp Up To 600 VAC Angle Type 1.375" 1.188" 1.020" 0.750" 7328-78^ - - - - 0.775" - - 7328DP/1375 - 7328DP 7328DP/0750 7428-78^ - - - - - SCF7324-78 - DS3516FR+ - Special Angle Type 4P/ 30 5W Amp + 3oY 120/208 VAC DS3516MPDP+ DS3516FP+ MaxGard Note: All 20A devices are compatible. 30A FS/FD receptacles and connectors will accept all styles of mating plugs. ** For a more complete listing of UL 94-V0 rated devices, consult DuraGard information on Pages H44-H54. ** Consult Factory for additional cable bushing sizes not listed. 7328 DP series thermoplastic can replace 7328 metallic. 30A FS/FD Aluminum plugs may not directly exchange with DuraGard plugs. FS/FD metal mating devices must be used. Standard 0.750 Bushing. DuraGard receptacles and connectors 30/50A will accept only DuraGard or Spec Grade. FS/FD Aluminum 30A plugs must be used with FS/FD metal connectors or receptacles.. ^ Angle Type Line + MaxGard Line for further information see pages H9-H29. Requires 3711A conduit FD box or 3781A DSFD Box (50A). H152 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 153 Computer Systems Computer System Plugs, Connectors and Receptacles - Dimensions Plugs Connectors A D B E C A B C D E 20 Amp 30 Amp 3e" 3f" 2" 2b" 2b" 2c" FS/FD 20 Amp 30 Amp 4" 4e" 1g" 2a" Angle Type DP (Thermoplastic) 60 Amp 8" 2d" 3f" Angle Type (Metallic) 60 Amp 9a" 3d" Spec Grade DuraGard(R) 20 Amp 30 AMP 50 AMP 3b" 5" 5b" 2a" 2c" 2c" 2a" 3e" 3e" Spec Grade DuraGard(R) 20 Amp 30 AMP 50 AMP 4a" 5e" 5e" 1g" 2a" 2a" H Russellstoll (R) FS/FD Receptacles (DuraGard shown) F G H I J K M 1a" 1c" 2b" 2f" 2d" 2e" 2d" 6" 2" 2f" 2f" 3a" 4a" 4a" FS/FD 20 AMP 30 AMP 4a" 4a" 3b" 3b" 2e" 2e" 1g" 1g" Angle Type (Metallic) 60 Amp 3 d" 2g" 3d" 2g" DuraGard(R) 20 Amp 30 Amp 50 Amp 4a" 4a" 4a" 3b" 3b" 3b" 2e" 2e" 2e" 1g" 1g" 1g" (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 1d" 2d" 2d" H153 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 154 Computer Systems Computer System Plugs, Connectors and Receptacles - Accessories All conduit boxes/Angle Adapters are copper free, cast aluminum, epoxy powder coat finish. Conduit Boxes (For Surface Mounting) Catalog No. 3712A Catalog No. 3711A H Russellstoll (R) Cat. No. Receptacle size Single Gang Double Gang 20, 30 & 50 Amp 3711A 3712A 60 Amp* JB6-1 50 Amp 3781A 3782 * Various mounting options available. 4" deep (not shown) Conduit Adapter Angle Adapter Kit includes gland nuts for plugs or connectors. Plug/ Connector Size 20 Amp 30 Amp Cat. No. Receptacle size 20, 30 & 50 Amp 60 Amp* 45 Degree 50 Amp 20 Degree 3678A - JAA6-45 JAA6-AB6 60 Amp Angle Type Mounts to conduit boxes to angle receptacle downward, for easier access, no moisture retention on surfaces and better plug-cable drop bend relief. * Various mounting options available. H154 Cat. No. Tapped Hole Size d" f" d" f" 1" f" 1" f" 1" 1b" 1d" FS/FD FSA11 FSA12 FSA21 FSA22 FSA23 - - JPA62 JPA63 JPA64 JPA65 Spec Grade - - - - - - - - - - - (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. DuraGard(R) 9X2C50 9X2C75 9X3C50 9X3C75 - 9X5C75 9X5C10 - - - - www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 155 Computer Systems Computer System Plugs, Connectors and Receptacles - Accessories Plug/Connector Replacement Items Item Color Plug/Connector Amperage Gland Nut Nylon Locking Screw Bushing, Clamp, Nut, and Screw Kit (Inc. Nylon Locking Screw - 30/50A) Bushings Glide Washer Gland Nut Assembly Spec Grade DuraGard Spec Grade Blue Yellow Blue DuraGard Yellow Black 20A 20A 30A 30A 50A C17077C C17077A C17076CX C17076AX C17076BX N/A NA B16983 B16983 B16983 B17019CPR B17019APR B17018CPR B17018APR B17018BPR To Spec To Spec To Spec To Spec To Spec 863-8 863-8 500RS 500RS 500RS B17019CR B17019AR B17018CR B17018AR B17018BR Note: Minimum purchase quantities apply. H Russellstoll (R) Replacement Interiors Cat. No. Male Interior Assembly Female Interior Assembly 9XM23U1 9XM23U2 9XM23U0 9XM33U0 9XM53U0 9XM24U0 9XM34U0 9XM54U0 9XF23U1 9XF23U2 9XF23U0 9XF33U0 9XF53U0 9XF24U0 9XF34U0 9XF54U0 Note: For replacement bushings, see DuraGard Section, pg. H51. Amperage 2P3W 20 2P3W 2P3W 3P4W 3P4W 3P4W 30 50 20 30 50 Voltage Polarization 125 VAC 250 VAC Thru 600VAC/250 VDC Thru 600VAC/250VDC Thru 600VAC/250VDC Thru 600VAC/250VDC Thru 600VAC/250VDC Thru 600VAC/250VDC Interiors with ground straps are specials. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H155 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 156 Computer Systems Computer System Plugs, Connectors and Receptacles - Specifications Performance - Electrical Dielectric Voltage Withstand Max. Working Voltage Circuit Interrupting/ Load Breaking Temperature Rise Shrouded Contacts Horsepower Russellstoll (R) H Performance - Environmental 3,000 Volts 6000 volts RMS minimum (creepage distance and minimum clearance per UL 840) UL listed and CSA certified for circuit interrupting at full rated current. Max. 30C temperature rise at full rated current after 50 cycles of overload at 150% rated current at .75-PF. Complies with California Code Title 8, Art. 51, S2510.7(b) for devices exceeding 300 VAC Per NEC 430-151 ratings Flammability Operating Temperatures Terminal Identification Cable Pull Out Force Product Identification Lockout/Tagout 5VA Metal* 95C (230F) 130C (266F) 130C (266F) Minimum W/o Impact -40C (-40F) -29C (-20F) _40C (-40F) Resists standard industrial hydrocarbons, acids, bases and solvents. (DuraV & Metal) Approvals Conforms to NEMA 4, 4X & 6. (DuraGard and Spec Grade) Contact Technical Services. (R) Per UL 1682 Paragraph 34 Round portable service cords per UL Std. 62 & CSA C22.2 No. 49.1 In accordance with UL1682 VO* Maximum Continuous Chemicals Performance - Mechanical Impact Resistance Cord Accommodation Per UL1682 Paragraph 49. Watertight flap screw cover on receptacle, O-Rings on all V0/5VA pins and sleeves (excludes 60A) V0 / 5A per UL94 (DuraV also 5VA in some apps.) Moisture Resistance TuV In accordance with UL1682 Identification label and molded in name Lockout/Tagout hole in 30/50A DuraGard(R) plug complies with OSHA Reg. 29 CFR 1910.147 (V0 30 & 50A plugs only) Materials FS/FD Contact Carrier Interior Housing, Gland Nuts Screw Collar Rings O-Rings Contacts: Pins & Sleeves Hinge Pins (Receptacle) Terminals All Hardware Gland Glide Washer (or Internal Cable Grip) Cable Clamp Bushing Spec Grade Thermoset / Thermoplastic) (20A & 30A) Cast Aluminum - - Brass Stainless Steel Brass Stainless Steel Brass Arc resistant UL94-V0 phenolic Thermoset Lexan(R) UL94-5VA, High Impact Thermoplastic Buna-N (Nitrile) Brass CDA 360 - Stainless Steel Stainless Steel - - Neoprene Nylon Neoprene DuraGard(R) Safety GradeTM Arc resistant UL94-V0 phenolic Thermoset DuraVTM UL94-V0, High Impact Thermoplastic Buna-N (Nitrile) Brass CDA 360 Stainless Steel Stainless Steel Stainless Steel 20 Amp - Nylon 30 & 50 Amp - Aluminum Neoprene Lexan is a registered trademark of GE. (R) H156 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 157 Computer Systems Computer System Plugs, Connectors and Receptacles - Data Center Installation Custom Products: Interlocked Branch Distribution Centers Utilize an existing higher amperage service and split it into multiple lower current service outlets. The outlets are individually interlocked with circuit breaker protection. Branch Distribution Centers are UL & CSA listed and can be configured for many inlet/outlet combinations. Standard Dual Configuration: * 60A Male Inlet * 2 - 30 A Individually Interlocked Female Outlets, each Circuit Breaker Protected. * Heavy duty NEMA 4 welded, gasketed enclosure. H * Saves rewiring costs in a facility when installing smallsized, lower current machines using existing electrical service. * Quickest and most cost effective way to expand or reconfigure a single service with multiple service outlet combinations possible at every power drop. * Safest way to operate: UL Listed 22kA interrupt capacity interlocked circuit breaker protection for each branch outlet receptacle, in a NEMA 4 enclosure. * Power is manually energized only after plug is inserted; externally visible trip indicator handles on each Interlock. * Automatic Shut Off when plug is removed before contacts disengage; ground sleeves Make first, Break last. * Patented "Trip-Free" Safety Mechanism where outlets are not powered unless plug is inserted. * Full NEMA rated UL 489 listed 22kA Circuit Breakers, available to 480V at 30 Amps. 60 Amp and other options available. Applications Mechanical and Safety Features * Data Processing: CPU / Disk Arrays / Peripherals new smaller multiple units. * Industrial / Manufacturing Lines: reorganization, process reconfiguration. * Portable Power: Machinery, Tools, Test and Diagnostic equipment. * All internal wiring is complete: a Drop-In, Plug-In specified device. * DP Underfloor (Horizontal) installation standard; vertical or other mounting conventions optional. * Electrostatic epoxy powder coat gray finish over 14 gauge steel NEMA 4 welded enclosure with gasketed access cover. * Screw cover protects outlet receptacles (flap cap option). * Long life stainless steel & nylon external hardware, copper-free aluminum castings, O-ring seals (to device spec) & brass electrical contacts. Electrical and Safety Features * One: 250VAC 3p4w 60A male inlet feeding Two: 250VAC 3p4w 30a IEC 309-2 (9h Blue) female receptacle outlets, each protected by 22kA IC circuit breaker; each mechanically Interlocked. (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com H157 Russellstoll (R) Benefits 412031.H09 EFS 3/5 3/14/03 7:08 PM Page 158 Computer Systems Computer System Plugs, Connectors and Receptacles - Data Center Installation Ordering Information Inlet Side Cat. No. ER206M39 Outlet Side* 250VAC, 60A Male Inlet Mating Connector 250VAC, 30a Outlet Receptacle Mating Plug 7528 Spl. 7428-78 RS430MM9W (x2) RS430P9WV0 (External mating Plugs & Connectors sold separately) Other Configurations available. Consult factory or your Russellstoll Representative * IEC 309-2 configuration, 9h, 3P4W Outline Dimensions Russellstoll (R) H Schematic Diagram H158 (c) 2002 Thomas & Betts Corporation. Specifications are subject to change without notice. www.tnb.com