MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS AIRCRAFT EXTERNAL POWER RECEPTACLES MS90362 MS3506-1 CORSAIR ELECTRICAL CONNECTORS 17100 Murphy Ave. | Irvine, California 92614 Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com Welcome to Corsair Electrical Connectors Located in Irvine, California, we offer a "total concept" organizational interface to serve our customers with "on time" quality products. The principle management team has over 75 years of engineering and manufacturing experience in the connector field. This " know how" is particularly strong in those connector applications utilized by our Military, Commercial Aircraft, and the Aerospace Industry. Our company name and logo was chosen as a reflection of the success, reliability, performance of the renowned F4U fighter, and our commitment to customer service. We look forward to the opportunity to serve you with our qualified products. The Vought F4U Corsair This famous World War II fighter was first ordered by the Navy in June 1938, and also saw active service during the Korean War. There were over 12,500 aircraft manufactured, with production ending in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufficient ground clearance required by the large propeller. Over the years, seven configurations were manufactured, designated F4U through F4U-7. The aircraft saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various modifications were made to improve the aircraft for carrier use. A few are still flying in the hands of enthusiasts, or on display at various air museums, including the Smithsonian. BASIC SPECIFICATIONS Dimensions Length: 33 feet, 8 inches Wingspan: 40 feet, 11 inches Height: 14 feet, 9 inches Performance Max speed: 446 mph Range: 2005 miles Weight (empty): 9205 lbs. Armament Six of 50 caliber machine guns. Optional eight rockets, or 2000 lb bomb load Powerplant Pratt & Whitney R-2800-18W Double Wasp engine 2450 hp output http://www.corsairelectricalconnectors.com (949) 833-0273 TABLE OF CONTENTS MILITARY CIRCULAR CONNECTORS MIL-DTL-38999, SERIES I (MS274** SERIES)............................................ Pages 3 to 9 Utilizes Rear Release contact retention, in 9 shell sizes (9 to 25), in a variety of insert arrangements and contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet coupling mechanism, Scoop Proof: polarization accomplished by Shell rotation. MIL-DTL-38999, SERIES II (MS274** SERIES)........................................... Pages 10 to 20 Utilizes Rear release contact retention, in 9 shell sizes (8 to 24), in a variety of insert arrangements and contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet coupling mechanism, Scoop Proof: polarization accomplished by Shell rotation. MIL-DTL-38999, (SERIES III)....................................................................... Pages 21 to 38 Utilizes Rear release contact retention, in 9 shell sizes (A to J), in a variety of insert arrangements and contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded coupling mechanism: polarization accomplished by Shell rotation. AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60 Utilizes Front Release contact retention, in 12 shell sizes (8 to 40), in a variety of insert arrangements and contact sizes, (16, 12, 8, and 4 gage). Threaded coupling mechanism: polarization accomplished by insert rotation. http://www.corsairelectricalconnectors.com (949) 833-0273 1 TABLE OF CONTENTS MILITARY CIRCULAR/RECTANGULAR CONNECTORS AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81 Utilizes Rear Release contact retention, in 12 shell sizes (8 to 40), in a variety of insert arrangements and contact sizes, (16, 12, 8, and 4 gage). Threaded coupling mechanism: polarization accomplished by insert rotation. MIL-DTL-26482 2 (MS3470 SERIES)........................................................... Pages 82 to 90 Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in a variety of insert arrangements and contact sizes, (20, 16 and 12 gage). Bayonet coupling mechanism: polarization accomplished by insert rotation. AIRCRAFT EXTERNAL POWER RECEPTACLES...................................... Pages 91 to 95 MS 90362 Series Connector Receptacle, Aircraft, External power, Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin MS 3505 Cover for use with MS 90362-1 and MS 90362-4 MS 17845 Shield for use with MS 90362 Series MS 3506-1 Connector Receptacle, Aircraft, External power, 28 Volt DC operating power, 3 pin SUPPORTING INFORMATION CONTACT AND ASSEMBLY TOOLING INFORMATION ............................ Pages 96 to 101 APPLICABLE MANUFACTURING PROCESS FINISHES .......................... Pages 102 to 103 http://www.corsairelectricalconnectors.com (949) 833-0273 2 MIL-DTL-38999 MIL-DTL-38999 SERIES I SERIES I MILITARY PREFIX MS27 466 A 25 A 16 P W CORSAIR PREFIX CJ08 66 A 25 A 16 P W CONNECTOR CONFIGURATION 27466 (66) RECEPTACLE, WALL MOUNT 27467 (67) PLUG, STANDARD 27468 (68) RECEPTACLE, JAM NUT MOUNT 27496 (96) RECEPTACLE, BOX MOUNT 27505 (05) RECEPTACLE, BACK PANEL BOX MTG 27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT CLASS E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD MOUNTING RECEPTACLE TYPES T ENVIRONMENTAL RESISTING-BOX AND JAM NUT MOUNTING RECEPTACLE AND PLUG TYPES SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23 AND 25 FINISHES A SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE) B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE (CONDUCTIVE) C ANODIC (NON CONDUCTIVE) F ELECTROLESS NICKEL (CONDUCTIVE) T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE) Z ZINC NICKEL (CONDUCTIVE) INSERT ARRANGEMENT REFER TO LAYOUT PATTERNS PER MIL-DTL-1560 CONTACT TYPE P PIN S SOCKET A CONNECTOR LESS PINS B CONNECTOR LESS SOCKETS POLARIZATION N NORMAL (NOT INCLUDED IN PART NUMBER) W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO POLARIZATION CHART GENERAL SPECIFICATIONS REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS OPERATING TEMPERATURE RANGE: ALUMINIUM: -65 C TO 175 C STAINLESS STEEL: -65 C TO 200 C ENVIRONMENTAL FLOUROSILICONE ELASTOMERS REFER TO ADDITIONAL CONTACT AND TOOLING INFORMATION USES HIGH RELIABILITY METAL CONTACT RETENTION CLIPS TOLERANCE TOLERANCE XX .010 XX .010 .XXX .005 .XXX .005 ANGLES 1 ANGLES 1 TITLE SHEET TITLE SHEET MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART 1 OF 1 1 1 OF MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART NUMBER CROSS REFERENCE NUMBER CROSS REFERENCE DWG. NO. DWG. NO. M38999 M38999 REV REV - - http://www.corsairelectricalconnectors.com (949) 833-0273 http://www.corsairelectricalconnectors.com (949) 833-0273 3 MS27466 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES I 4 1 OF 1 DWG. NO. MS27466 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27467 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999 5 1 OF 1 DWG. NO. MS27467 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27468 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT, MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS, MIL-DTL-38999, SERIES I 6 1 OF 1 DWG. NO. MS27468 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27496 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES I 7 1 OF 1 DWG. NO. MS27496 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27505 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES I 8 1 OF 1 DWG. NO. MS27505 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27656 MIL-DTL-38999 SERIES I TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, BACK PANEL, BAYONET COUPLING CRIMP CONTACTS, MIL-DTL-38999, SERIES I 9 1 OF 1 DWG. NO. MS27656 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 MIL-DTL-38999 SERIES II SERIES II MILITARY PREFIX MS27 472 E 24 A 16 P W CORSAIR PREFIX CJ13 72 E 24 A 16 P W CONNECTOR CONFIGURATION 27472 (72) RECEPTACLE, WALL MOUNT 27473 (73) PLUG, STANDARD 27474 (74) RECEPTACLE, JAM NUT MOUNT 27484 (84) PLUG, RFI, STANDARD 27497 (97) RECEPTACLE, WALL MOUNT 27499 (99) RECEPTACLE, BOX MOUNT 27508 (08) RECEPTACLE, BOX MOUNT, FLANGE 27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET CLASS E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD MOUNTING RECEPTACLE TYPES T ENVIRONMENTAL RESISTING-BOX AND JAM NUT MOUNTING RECEPTACLE AND PLUG TYPES SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, AND 24 FINISHES A SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE) B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE (CONDUCTIVE) C ANODIC (NON CONDUCTIVE) F ELECTROLESS NICKEL (CONDUCTIVE) T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE) Z ZINC NICKEL (CONDUCTIVE) INSERT ARRANGEMENT REFER TO LAYOUT PATTERNS PER MIL-DTL-1560 CONTACT TYPE P PIN S SOCKET A CONNECTOR LESS PINS B CONNECTOR LESS SOCKETS POLARIZATION N NORMAL (NOT INCLUDED IN PART NUMBER) W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO POLARIZATION CHART GENERAL SPECIFICATIONS REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS OPERATING TEMPERATURE RANGE: ALUMINIUM: -65 C TO 175 C STAINLESS STEEL: -65 C TO 200 C ENVIRONMENTAL FLOUROSILICONE ELASTOMERS REFER TO ADDITIONAL CONTACT AND TOOLING INFORMATION USES HIGH RELIABILITY METAL CONTACT RETENTION CLIPS TOLERANCE TOLERANCE .010 XXXX .010 .XXX .005 .XXX .005 ANGLES 1 ANGLES 1 TITLE SHEET TITLE SHEET MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART 1 OF 1 1 OF 1 NUMBER CROSSSERIES REFERENCE MIL-DTL-38999, REAR RELEASE, II, CORSAIR PART NUMBER CROSS REFERENCE DWG.NO. NO. DWG. M38999 M38999 REV REV -- http://www.corsairelectricalconnectors.com(949) (949) 833-0273 http://www.corsairelectricalconnectors.com 833-0273 10 MS27472 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 11 1 OF 1 DWG. NO. MS27472 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27473 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999 12 1 OF 1 DWG. NO. MS27473 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27474 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT, MOUNTING, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 13 1 OF 1 DWG. NO. MS27474 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27479 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 14 1 OF 1 DWG. NO. MS27479 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27484 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, PLUG, RFI, BAYONET COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999 15 1 OF 1 DWG. NO. MS27484 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27497 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 16 1 OF 1 DWG. NO. MS27497 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27499 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 17 1 OF 1 DWG. NO. MS27499 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27504 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 18 1 OF 1 DWG. NO. MS27504 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27508 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 19 1 OF 1 DWG. NO. MS27508 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MS27513 MIL-DTL-38999 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, FLANGE, LONG GROMMET, BAYONET COUPLING, CRIMP CONTACTS, MIL-DTL-38999, SERIES II 20 1 OF 1 DWG. NO. MS27513 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES III USES HIGH RELIABILITY METAL CONTACT RETENTION CLIPS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, REAR RELEASE, SERIES III, CORSAIR PART NUMBER CROSS REFERENCE 21 1 OF 1 REV DWG. NO. M38999 - http://www.corsairelectricalconnectors.com (949) 833-0273 D38999/20 MIL-DTL-38999 SERIES III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE, THREADED, WALL MOUNTING FLANGE, REMOVABLE CRIMP CONTACTS, SERIES III, MIL-DLT-38999/20 22 1 OF 1 DWG. NO. D38999/20 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 D38999/24 MIL-DTL-38999 SERIES III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE, THREADED, REMOVABLE CRIMP CONTACTS, SERIES III, MIL-DLT-38999/24 23 1 OF 1 DWG. NO. D38999/24 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 D38999/26 MIL-DTL-38999 SERIES III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTORS, ELECTRICAL, PLUG, CIRCULAR, THREADED, STRAIGHT, REMOVABLE CRIMP CONTACTS, SERIES III, MIL-DLT-38999/26 24 1 OF 1 DWG. NO. D38999/26 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENT, SERIES I, II & III 1 OF 3 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 25 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENT, SERIES I, II & III 2 OF 3 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 26 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENT, SERIES I, II & III 3 OF 3 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 27 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 28 1 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 29 2 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 30 3 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 31 4 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 32 5 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 33 6 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 34 7 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 35 8 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-38999, INSERT ARRANGEMENTS SERIES I, II & III 36 9 OF 9 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I & II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MAIN KEY/KEYWAY POLARIZATION, SERIES I AND II, MIL-DTL-38999 37 1 OF 1 REV DWG. NO. D38999 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MAIN KEY/KEYWAY POLARIZATION, SERIES III, MIL-DTL-38999 38 1 OF 1 REV DWG. NO. D38999 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-5015 SERIES II Corsair Electrical Connectors MIL-DTL-5015 SERIES II MILITARY PREFIX MS340 01 D J S 24 A - 16 P W CORSAIR PREFIX AS340 01 D J S 24 A - 16 P W CONNECTOR CONFIGURATION 01 RECEPTACLE, WALL MOUNT 11 RECEPTACLE, CABLE CONNECTING 21 RECEPTACLE, SINGLE HOLE MOUNT 41 RECEPTACLE, JAM NUT 61 PLUG, STANDARD CLASS (MATERIALS/FINISH) D ALUMINUM HARDWARE, CADMIUM OVER NICKEL OLIVE DRAB FINISH, SILICONE ELASTOMER DS STAINLESS STEEL (316) HARDWARE, BLACK CADMIUM FINISH, SILICONE ELASTOMER. LS STAINLESS STEEL, PASSIVATED, FLUID RESISTANT INSERT L ALUMINUM, ELECTROLESS NICKEL W ALUMINUM, OLIVE DRAB CADMIUM OVER ELECTROLESS NICKEL BASE, (500 HR CORROSION RESISTANT) BACKSHELL DESIGNATOR J ENVIROMENTAL BACKSHELL AND CONNECTOR ASSEMBLY. BACKSHELL CLASS CODE S STAINLESS STEEL (316) CONNECTOR AND BACKSHELL SHELL SIZE 8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, 40,44, AND 48 SEALING RANGE BACKSHELL SEALING RANGE WHEN ORDERING "DJ" ASSEMBLIES. INSERT ARRANGEMENT REFER TO LAYOUT PATTERNS PER MIL-DTL-1651 CONTACT TYPE P PIN S SOCKET A CONNECTOR LESS PINS B CONNECTOR LESS SOCKETS POLARIZATION N NORMAL (NOT INCLUDED IN PART NUMBER) W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO POLARIZATION CHART GENERAL SPECIFICATIONS FRONT RELEASE CONTACT RETENTION SYSTEM. 14 SHELL SIZES (8 TO 40) IN OVER 150 INSERT ARRANGEMENTS UTILIZING CONTACT SIZES 16, 16S, 12, 8, 4, AND 0 GAGE CRIMP CONTACTS PER MIL-C-5015 THREADED COUPLING MECHANISM. TOLERANCE XX .010 .XXX .005 ANGLES 1 ENVIRONMENTAL FLOUROSILICONE ELASTOMERS OPERATING TEMPERATURE RANGE: CLASS L: -55 C (-67 F) TO 200 C (392 F) CLASS W: -55 C (-67 F) TO 175 C (347 F) TITLE REFER TO ADDITIONAL CONTACT AND TOOLING INFORMATION SHEET MIL-DTL-5015, SERIES II, CORSAIR PART NUMBER CROSS REFERENCE 39 1 OF 1 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34001 MIL-DTL-5015 SERIES II Corsair Electrical Connectors Corsair Electrical Connectors MIL-DTL-5015 SERIES II AS34001 Connectors A B AS34001 Connectors A B J H K C D C AS34011 Connectors B G E A C F D AS34011 Connectors B TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE, CRIMP CONTACTS, MIL-DTL-5015 SERIES II 40 1 OF 1 DWG. NO. A AS34001 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34011 MIL-DTL-5015 SERIES II AS34011 Connectors AS34011 Connectors B G E B A A C F D C TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, CABLE MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II 41 1 OF 1 DWG. NO. AS34011 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34001DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34001DJ CONNECTORS B AS34001 RECEPTACLE ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE W/BACKSHELL & CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 42 1 OF 3 DWG. NO. AS34001DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34001DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34001DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE W/BACKSHELL & CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 43 2 OF 3 DWG. NO. AS34001DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34001DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34001DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE W/BACKSHELL & CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 44 3 OF 3 DWG. NO. AS34001DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34021 MIL-DTL-5015 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, BOX WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II 1 OF 1 DWG. NO. AS34021 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 45 AS34041 MIL-DTL-5015 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, JAM NUT MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II 1 OF 1 DWG. NO. AS34041 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 46 AS34061 MIL-DTL-5015 SERIES II Corsair Electrical Connectors Corsair Electrical Connectors MIL-DTL-5015 SERIES II AS34061 Connectors A AS34061 Connectors A C D B AS34121 Connectors A B J H C K D AS34121 Connectors TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG CRIMP CONTACTS, MIL-DTL-5015 SERIES II 1 OF 1 DWG. NO. AS34061 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 47 AS34121 MIL-DTL-5015 SERIES II AS34121 Connectors AS34121 Connectors A B A BH J C K D C TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II 1 OF 1 DWG. NO. AS34121 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 48 AS34061DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34061DJ CONNECTORS B AS34061 PLUG ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/STR BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 49 1 OF 3 DWG. NO. AS34061DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34061DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34061DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/STR BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 50 2 OF 3 DWG. NO. AS34061DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34061DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34061DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/STR BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 51 3 OF 3 DWG. NO. AS34061DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34081DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II AS34081DJ CONNECTORS MIL-DTL-5015 SERIES II B AS34061 PLUG ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/90 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 52 1 OF 3 DWG. NO. AS34081DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34081DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34081DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/90 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 53 2 OF 3 DWG. NO. AS34081DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34081DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34081DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/90 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 54 3 OF 3 DWG. NO. AS34081DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34081D Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34081D CONNECTORS B AS34061 PLUG ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/90 DEG BACKSHELL CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 55 1 OF 1 DWG. NO. AS34081D REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34091DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34091DJ CONNECTORS AS34061 PLUG B ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/45 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 56 1 OF 3 DWG. NO. AS34091DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34091DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34091DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/45 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 57 2 OF 3 DWG. NO. AS34091DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34091DJ Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34091DJ CONNECTORS TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/45 DEG BACKSHELL AND CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 58 3 OF 3 DWG. NO. AS34091DJ REV - http://www.corsairelectricalconnectors.com (949) 833-0273 AS34091D Corsair Electrical Connectors MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II AS34091D CONNECTORS B AS34061 PLUG ACCESSORY THREAD A CABLE RANGE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG. W/45 DEG BACKSHELL CLAMP CRIMP CONTACTS, MIL-DTL-5015 SERIES II 59 1 OF 1 DWG. NO. AS34091D REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-5015 SERIES II Corsair Electrical Connectors MIL-DTL-5015 SERIES II MS3400, MS3402, & MS3412 BB TYP. MS3404 4 X CC DIA. .100 DIA. .095 EE DIA. DD AA DIA. TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET RECOMMENDED PANEL DIMENSIONS. MIL-DTL-5015 SERIES II & III 1 OF 1 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 60 52 MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE Military Prefix Corsair Prefix MS34 CJ10 50 50 W W 28 28 3 3 P P W W Shell Configuration 50 Receptacle, wall mount 51 Receptacle, cable connecting 52 Receptacle, box mount 54 Receptacle, jam nut 56 Plug, straight 59 Plug, self-locking Class (materials/finish) KS Stainless steel, passivated, firewall KT Carbon steel, cadmium, firewall LS Stainless steel, passivated, fluid resistant insert L Aluminum, electroless nickel W Aluminum, olive drab over electroless nickel base, (500 HR corrosion resistant) Shell Size 8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, or 40. Insert Arrangement Refer to layout patterns per MIL-STD-1651 Contact Type P Pin S Socket A Connector less pins B Connector less sockets Polarization N Normal (not included in part number) W, X, Y, or Z Alternate positions, See polarization chart GENERAL SPECIFICATIONS Rear release contact retention system. 14 shell sizes (8 to 40) in over 150 insert arrangements utilizing contact sizes 16, 16S, 12, 8 ,4 and 0 gage crimp contacts per MIL-C-39029. Threaded coupling mechanism. Polarization by insert rotation, per MIL-STD-1669. Operating temperature range: Class K: -55 C (-67 F) to 175 C (347 F) Class L: -55 C (-67F) to 200 C (392 F) Class W: -55 C (-67 F) to 175 C (347 F) Environmental Flourosilicone Elastomers Refer to page 27 for additional contact and tooling information. .100 Dia. .095 MIL-C-5015 III RECEPTACLE MOUNTING DIMENSIONS MS3450, MS3452, AND MS3454 CC Dia. (4) EE Dia. AA Dia. Panel Thickness DD .100 .095 Dia. CC Dia. (4) BB Typ. EE Dia. AA Dia. MS3450 & MS3452 DD MS3454 TOLERANCE XX .010 .XXX .005 ANGLES 1 Shell Size 8S 10S 10SL MS3454 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 MS3454 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.090 .140/.110 .140/.110 MS3450 MS3452 Max. 0.187 0.187 0.187 0.187 0.125 0.187 0.125 0.187 0.125 0.125 0.125 0.125 0.187 0.187 0.250 0.250 0.250 TITLE AA Dia. 0.015 0.562 0.688 0.688 0.812 0.812 0.938 0.938 1.062 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 SHEET MIL-DTL-5015, SERIES III, CORSAIR PART NUMBER CROSS REFERENCE, MOUNTING DIMENSIONS 61 1 OF 1 Mounting Dimensions + 0.010 CC Dia. - 0.005 Class BB Class D,L, & W 0.005 K 0.120 0.594 0.150 0.120 0.719 0.150 0.120 0.719 0.150 0.120 0.812 0.150 0.120 0.812 0.150 0.120 0.906 0.150 0.120 0.906 0.150 0.120 0.969 0.150 0.120 0.969 0.150 0.120 1.062 0.177 0.120 1.156 0.177 0.120 1.250 0.177 0.147 1.375 0.177 0.147 1.562 0.177 0.173 1.750 0.209 0.173 1.938 0.209 0.173 2.188 0.209 DD 0.005 0.323 0.385 0.385 0.448 0.448 0.510 0.510 0.573 0.573 0.635 0.698 0.760 0.823 0.948 1.073 1.198 1.323 EE Dia. + 0.005 - 0.010 0.515 0.640 0.640 0.765 0.765 0.890 0.890 1.015 1.015 1.140 1.265 1.390 1.515 1.765 2.015 2.265 2.515 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 MS3450 MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MS3450 RECEPTACLE, WALL MOUNT MS3450 RECEPTACLE, WALL MOUNT MIL-DTL-5015 SERIES III MS3450 RECEPTACLE, WALL MOUNT E E F F D D B B A A G G C C H H Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 44 48 A T.P. - 0.594 0.719 0.719 0.812 0.812 0.906 0.906 0.969 0.969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 2.375 2.625 +.010 B -.005 Class L,LS,W KT,KS 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.150 0.120 0.177 0.120 0.177 0.120 0.177 0.147 0.177 0.147 0.177 0.173 0.209 0.173 0.209 0.173 0.209 0.173 0.209 0.173 0.209 E Max. C Front Rear F .031 Mount Mount .015 0.875 0.171 0.331 0.083 1.000 0.171 0.331 0.083 1.000 0.171 0.331 0.083 1.094 0.171 0.331 0.083 1.094 0.109 0.403 0.083 1.188 0.171 0.331 0.083 1.188 0.109 0.403 0.083 1.281 0.171 0.331 0.083 1.281 0.109 0.403 0.083 1.375 0.109 0.413 0.125 1.500 0.109 0.413 0.125 1.625 0.109 0.413 0.125 1.750 0.171 0.371 0.125 2.000 0.171 0.194 0.125 2.250 0.234 0.131 0.125 2.500 0.234 0.131 0.125 2.750 0.234 0.131 0.125 3.000 0.234 0.281 0.125 3.250 0.234 0.281 0.125 G Accessory Thread Class 2A 1/2-20 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN 2 3/4-16 UN 3-16 UN SHELL SIZE: 16 SHELL SIZE: 16 J J J Max. H Contact Size + .031 - .000 16 & 12 8,4 & 0 0.562 2.031 --- 0.562 2.031 --- 0.562 2.031 --- 0.562 2.031 --- 0.750 2.125 --- 0.562 2.031 --- 0.750 2.125 --- 0.562 2.031 --- 0.750 2.125 2.500 0.750 2.125 2.500 0.750 2.125 2.500 0.750 2.125 2.500 0.812 2.125 2.500 0.812 2.125 2.500 0.875 2.125 2.500 0.875 2.125 2.500 0.875 2.125 2.500 0.875 2.125 2.500 0.875 2.125 2.500 D Coupling Thread Class 2A 1/2-28 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN 2 3/4-18 UN 3-16 UN MS3450 RECEPTACLE. WALL MOUNT TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III 1 OF 1 REV DWG. NO. MS3450 - http://www.corsairelectricalconnectors.com (949) 833-0273 62 MS3451 MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MS3450 RECEPTACLE, CABLE CONNECTING MS3450 RECEPTACLE, CABLE CONNECTING MS3451 RECEPTACLE, CABLE CONNECTING G G B E B E A A C F C D F D SHELL SIZE: 16 Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A .031 0.729 0.854 0.854 0.974 0.974 1.099 1.099 1.224 1.224 1.349 1.474 1.599 1.715 1.974 2.224 2.474 2.724 B Max. 0.504 0.629 0.629 0.754 0.754 0.879 0.879 1.005 1.005 1.131 1.256 1.381 1.506 1.756 2.007 2.257 2.511 Min 0.496 0.621 0.621 0.746 0.746 0.871 0.871 0.996 0.996 1.121 1.246 1.371 1.496 1.746 1.996 2.246 2.496 C Coupling Threads Class 2A 1/2-28 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN D G SHELL SIZE: 16 Max. Accessory E Contact Size Thread .031 F Class 2A -.000 .015 16 & 12 8,4 & 0 1/2-20 UNEF 0.562 0.083 2.031 --- 5/8-24 UNEF 0.562 0.083 2.031 --- 5/8-24 UNEF 0.562 0.083 2.031 --- 3/4-20 UNEF 0.562 0.083 2.031 --- 3/4-20 UNEF 0.750 0.083 2.125 --- 7/8-20 UNEF 0.562 0.083 2.031 --- 7/8-20 UNEF 0.750 0.083 2.125 --- 1-20 UNEF 0.562 0.083 2.031 --- 1-20 UNEF 0.750 0.083 2.125 2.500 1 1/16-18 UNEF 0.750 0.125 2.125 2.500 1 3/16-18 UNEF 0.750 0.125 2.125 2.500 1 5/16-18 UNEF 0.750 0.125 2.125 2.500 1 7/16-18 UNEF 0.812 0.125 2.125 2.500 1 3/4-18 UNEF 0.812 0.125 2.125 2.500 2-18 UNS 0.875 0.125 2.125 2.500 2 1/4-16 UN 0.875 0.125 2.125 2.500 2 1/2-16 UN 0.875 0.125 2.125 2.500 MS3451 RECEPTACLE, CABLE CONNECTING TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, CABLE MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III 1 OF 1 REV DWG. NO. MS3451 - http://www.corsairelectricalconnectors.com (949) 833-0273 63 MIL-DTL-5015 SERIES I MS3452 MS3452 RECEPTACLE, BOX MOU MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MS3452 RECEPTACLE, BOX MOUNT MS3452 RECEPTACLE, BOX MOUNT G G E E C H H C F F A A B B J J K SHELL SIZE: 16SHELL SIZE: 16 Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 A .031 0.875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 B T.P. - 0.594 0.719 0.719 0.812 0.812 0.906 0.906 0.969 0.969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 G Max. C E Contact Size + .010 + .031 F - .005 - .000 .015 16 & 12 8,4 & 10 0.120 0.562 0.083 1.662 --- 0.120 0.562 0.083 1.662 --- 0.120 0.562 0.083 1.662 --- 0.120 0.562 0.083 1.662 --- 0.120 0.750 0.083 1.662 --- 0.120 0.562 0.083 1.662 --- 0.120 0.750 0.083 1.662 --- 0.120 0.562 0.083 1.662 --- 0.120 0.750 0.083 1.662 1.937 0.120 0.750 0.125 1.662 1.937 0.120 0.750 0.125 1.662 1.937 0.120 0.750 0.125 1.662 1.937 0.147 0.812 0.125 1.662 1.937 0.147 0.812 0.125 1.662 1.937 0.173 0.875 0.125 1.662 1.937 0.173 0.875 0.125 1.662 1.937 0.173 0.875 0.125 1.662 1.937 H Max. Front Rear Mount Mount 0.171 0.331 0.171 0.331 0.171 0.331 0.171 0.331 0.109 0.403 0.171 0.331 0.109 0.403 0.171 0.331 0.109 0.403 0.109 0.413 0.109 0.413 0.109 0.413 0.171 0.371 0.171 0.194 0.234 0.131 0.234 0.131 0.234 0.131 J .016 0.500 0.625 0.625 0.750 0.750 0.875 0.875 1.000 1.000 1.062 1.187 1.312 1.437 1.750 2.000 2.250 2.500 K K Coupling Thread Class 2B 1/2-28 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN MS3452 RECEPTACLE, BOX MOUNT TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III 1 OF 1 REV DWG. NO. MS3452 - http://www.corsairelectricalconnectors.com (949) 833-0273 64 MS3454 MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES III MS3454 RECEPTACLE, CABLE CONNECTING MS3454 RECEPTACLE, SINGLE HOLE MOUNT MIL-DTL-5015 SERIES III MS3454 RECEPTACLE, CABLE CONNECTING E D B .180 .165 .206 .108 E D B A .180 .165 .206 .108 C K F G SHELL SIZE: 16 A C K F G Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 TOLERANCE XX .010 .XXX .005 ANGLES 1 A .005 1.187 1.312 1.312 1.437 1.437 1.562 1.562 1.687 1.687 1.812 1.937 2.156 2.281 2.531 2.781 3.031 3.281 B .017 0.687 0.812 0.812 0.937 0.937 1.062 1.062 1.188 1.188 1.312 1.438 1.562 1.688 2.000 2.250 2.500 2.750 C .005 1.272 1.397 1.397 1.522 1.522 1.647 1.647 1.772 1.772 1.897 2.022 2.341 2.366 2.616 2.866 3.116 3.366 D .005 0.720 0.720 0.720 0.720 0.970 0.720 0.970 0.720 0.970 0.970 0.970 0.970 0.970 0.970 0.970 0.970 0.970 E Max. Contact Size 16 & 12 8,4 & 0 2.031 --- 2.031 --- 2.031 --- 2.031 --- 2.125 --- 2.031 --- 2.125 --- 2.031 --- 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 2.125 2.500 F SHELL SIZE: 16 Coupling Thread G Class 2A Max. 1/2-28 UNEF 0.128 5/8-24 UNEF 0.128 5/8-24 UNEF 0.128 3/4-20 UNEF 0.128 3/4-20 UNEF 0.128 7/8-20 UNEF 0.128 7/8-20 UNEF 0.128 1-20 UNEF 0.128 1-20 UNEF 0.128 1 1/8-18 UNEF 0.128 1 1/4-18 UNEF 0.128 1 3/8-18 UNEF 0.128 1 1/2-18 UNEF 0.128 1 3/4-18 UNS 0.128 2-18 UNS 0.128 2 1/4-16 UN 0.128 2 1/2-16 UN 0.128 TITLE SHEET CONNECTOR, ELECTRICAL, SINGLE HOLE MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III 1 OF 1 H Accessory Thread Class 2A 1/2-20 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2 UN REV DWG. NO. MS3454 - http://www.corsairelectricalconnectors.com (949) 833-0273 65 MS3456 MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES I MS3456 PLUG, STANDARD MS3456 PLUG, STANDARD C A B D C A B D Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE A Max. 0.844 0.969 0.969 1.062 1.062 1.156 1.156 1.250 1.250 1.344 1.469 1.594 1.719 1.969 2.219 2.469 2.719 B C Max. Contact Coupling Size Thread Class 2B 16 & 12 8, 4 & 0 1/2-28 UNEF 2.031 --- 5/8-24 UNEF 2.031 --- 5/8-24 UNEF 2.031 --- 3/4-20 UNEF 2.031 --- 3/4-20 UNEF 2.125 --- 7/8-20 UNEF 2.031 --- 7/8-20 UNEF 2.125 --- 1-20 UNEF 2.031 --- 1-20 UNEF 2.125 2.500 1 1/8-18 UNEF 2.125 2.500 1 1/4-18 UNEF 2.125 2.500 1 3/8-18 UNEF 2.125 2.500 1 1/2-18 UNEF 2.125 2.500 1 3/4-18 UNS 2.125 2.500 2-18 UNS 2.125 2.500 2 1/4-16 UN 2.125 2.500 2 1/2-16 UN 2.125 2.500 MS3456 PLUG, STANDARD CONNECTOR, ELECTRICAL, PLUG STANDARD ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III SHEET 1 OF 1 D Accessory Thread Class 2A 1/2-20 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN REV DWG. NO. MS3456 - http://www.corsairelectricalconnectors.com (949) 833-0273 66 MILD-DTL-5015 SERIES III MS3459 MS3459 PLUG, SELF LOCKING MIL-DTL-5015 SERIES III MILD-DTL-5015 SERIES III MS3459 PLUG, SELF LOCKING MS3459 PLUG, SELF LOCKING C A B C A D SHELL SIZE: 16 B D Shell Size 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 TOLERANCE XX .010 .XXX .005 ANGLES 1 A Max. 0.963 1.088 1.088 1.213 1.213 1.358 1.358 1.463 1.463 1.588 1.713 1.788 1.963 2.213 2.463 2.713 2.963 B C Max. Contact Coupling SHELL SIZE: 16 Size Thread Class 2B 16 & 12 8,4 & 0 1/2-28 UNEF 2.031 --- 5/8-24 UNEF 2.031 --- 5/8-24 UNEF 2.031 --- 3/4-20 UNEF 2.031 --- 3/4-20 UNEF 2.125 --- 7/8-20 UNEF 2.031 --- 7/8-20 UNEF 2.125 --- 1-20 UNEF 2.031 --- 1-20 UNEF 2.125 2.500 1 1/8-18 UNEF 2.125 2.500 1 1/4-18 UNEF 2.125 2.500 1 3/8-18 UNEF 2.125 2.500 1 1/2-18 UNEF 2.125 2.500 1 3/4-18 UNS 2.125 2.500 2-18 UNS 2.125 2.500 2 1/4-16 UN 2.125 2.500 2 1/2-16 UN 2.125 2.500 TITLE SHEET CONNECTOR, ELECTRICAL, PLUG SELF LOCKING ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III 67 1 OF 1 D Accessory Thread Class 2A 1/2-20 UNEF 5/8-24 UNEF 5/8-24 UNEF 3/4-20 UNEF 3/4-20 UNEF 7/8-20 UNEF 7/8-20 UNEF 1-20 UNEF 1-20 UNEF 1 1/16-18 UNEF 1 3/16-18 UNEF 1 5/16-18 UNEF 1 7/16-18 UNEF 1 3/4-18 UNS 2-18 UNS 2 1/4-16 UN 2 1/2-16 UN REV DWG. NO. MS3459 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-5015 SERIES II & III Corsair Electrical Connectors MIL-DTL-5015 SERIES II ALTERNATIVE CLOCKING POSITIONS SERIES II & III, MIL-DTL-5015 CL OF MASTER KEY OR KEYWAY OF A SHELL MASTER KEYWAY A INDEXING RADIUS OF INSERT ENGAGING FACE OF PIN INSERT (SOCKET INSERT OPPOSITE) NORMAL POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT PATTERN (SEE INSERT PATTERN LAYOUT CHART) IS ALIGNED WITH THE SHELL KEYWAY ON THE PLUG AND THE KEY ON THE RECEPTACLE. THEREFORE, ANGLE A ON THE OPPOSITE DRAWING WOULD BE ZERO DEGREES. ALTERNATE POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT PATTERN ( SEE INSERT PATTERN LAYOUT CHART) IS ROTATED IN RELATIONSHIP TO TH ESHELL KEYWAY ON THE PLUG AND KEY ON THE RECEPTACLE. PIN INSERTS ARE ROTATED COUNTER CLOCKWISE. THEREFORE A 12S-3 PIN INSERT LAYOUT IN THE W POSITION WOULD HAVE AN ANGLE A ( ON THE OPPOSITE DRAWIN GO F70 DEGREES. TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET ALTERATIVE CLOCKING POSITIONS MIL-DTL-5015 SERIES II & III 1 OF 1 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 68 MIL-DTL-5015 Corsair Electrical Connectors MIL-DTL-5015 SERIES II SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 1 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 69 MIL-DTL-5015 Corsair Electrical Connectors MIL-DTL-5015 SERIES II SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 2 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 70 MIL-DTL-5015 Corsair Electrical Connectors MIL-DTL-5015 SERIES II SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 3 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 71 MIL-DTL-5015 Corsair Electrical Connectors MIL-DTL-5015 SERIES II SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 4 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 72 MIL-DTL-5015 MIL-DTL-5015 SERIES II Corsair Electrical Connectors MIL-DTL-5015 SERIES II Corsair Electrical Connectors SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 5 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 73 MIL-DTL-5015 Corsair Electrical Connectors MIL-DTL-5015 SERIES II SERIES II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET INSERT ARRANGEMENTS MIL-DTL-5015 SERIES II & III 6 OF 6 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 74 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS SHELL SIZES 8, 10, 12, 14 AND 16 INSERT PATTERNS C A A C B A B A A B B A B A C A C B B 8S-1 1-#16 8S-1 1-#16 F A E B C A B C A C D E 12S-3 2-#16 12S-3 2-#16 B A B A B 14S-6 6-#16 14S-6 14S-7 3-#16 14S-7 6-#16 14S-9 2-#16 14S-9 3-#16 B A B 1#16 14S-1 3- #16 14S-1 1-#12 A B D A B D A C C D C D E F G E G B C A C A C B C 5-#16 1-#8 5-#16 B 16S- 1 7- #161 16S- C 16- 2 1-#12 16- 2 1-#12 16S- 3 1- #16 16S- 3 1- #16 A A B A B A B B B 16- 10 3- 16-#12 10 2-#16, 2-#12 C 14S-5 5-#16 14S-5 C B 16- 9 2-#16, 16-2-#12 9 B C D A B D D B A D 14-3 1-#8 14-3 B D 16S-8 5-#16 16S-8 2-#16, 1-#8 C E 4-#16 B A D A C A 7- #16 A E C B A E A F 14S-13 is 14S-1 rotated 260 C/W in shell. A 14S-2 4-#16 14S-2 3- #16 NOTE: 14S-10 is 14S-2 rotated100 C/W in shell. NOTE: 14S-11 250 C/W C/W in in shell. shell. 14S-10 is is 14S-2 14S-2 rotated rotated100 14S-12 is is 14S-2 14S-1 rotated rotated100 14S-11 250 C/W C/W in in shell. shell. 14S-13 260 C/W C/W in in shell. shell. 14S-12 is is 14S-1 14S-1 rotated rotated100 E 16-7 2-#16, 1-#8 16-7 2-#16 B 12S-5 1-#12 12S-5 2-#16 A 16S-4 2-#16 16S-4 12S-4 1#16 12S-4 2-#16 B C D 10SL-4 2-#16 10SL-4 3-#16 1#-16 A F 10SL-3 3-#16 10SL-3 10S-2 1#-16 10S-2 B 16- 11 2- 16-#12 11 3- #12 16- 12 1-#4 16- 12 2- #12 16- 13 2-#12 16- 13 2-#12 1-#4 SHELL SIZE 18 INSERT PATTERNS SHELL SIZES INSERTPATTERNS PATTERNS SHELL SIZE 18 18 INSERT H G A I H G B A B I J F J E F C D C A D A C B C B C B C B 18-1 10-#16 18-1 18-4 4-#16 18-4 10-#16 18-5 1-#16, 2-#12 18-5 4-#16 1-#16, 2-#12 H D A D A C B C B 18-10 4- #12 18-10 4- #12 E D A A D C B C B 18-11 5-#12 18-11 5-#12 E F E A D B C D C 18-12 6-#16 18-12 6-#16 NOTE: The following patterns NOTE:are also available. 18-17 is 18-9 rotated C/W available. in shell. The following patterns100 are also 18-18 18-17 is is 18-9 18-9 rotated rotated 250 100 C/W C/W in in shell. shell. These in addition to theC/W standard 18-18 isare 18-9 rotated 250 in shell. W, X, Yare andinZaddition polarztions available These to the standard for pattern 18-9. W, insert X, Y and Z polarztions available for insert pattern 18-9. TOLERANCE XX .010 .XXX .005 ANGLES 1 1-#8 C C G B B G C D A D A 18- 9 5-#16, 18-2- 9 #12 5-#16, 2- #12 A D C A B A A B A D A B D C B B B B 7-#16, 1-#12 A C E 18- 8 7-#16, 18-1-#12 8 D F B C D 18- 7 1-#8 18- 7 1-#4 F E D 18- 6 1-#4 18- 6 E A H E E F A G F A D E G F A D C B 18- 13 3-#12, 1- #8 18- 13 3-#12, 1- #8 A B A B C E E D C D 18- 20 5-#16 18- 20 5-#16 18- 14 1-#16, 1- #4 18- 14 1-#16, 1- #4 18- 15 4-#12 18- 15 4-#12 18- 16 1-#12 18- 16 1-#12 NOTE: The following patterns NOTE:are also available. 18-23 is 18-1 rotated C/W available. in shell. The following patterns100 are also 18-24 18-23 is is 18-1 18-1 rotated rotated 250 100 C/W C/W in in shell. shell. 18-27 18-24 is is 18-5 18-1 rotated rotated 100 250 C/W C/W in in shell. shell. 18-28 is is 18-5 18-5 rotated rotated 100 250 C/W C/W in in shell. shell. 18-27 These in addition to theC/W standard 18-28 isare 18-5 rotated 250 in shell. W, X, Yare andinZaddition polarztions available These to the standard for pattern 18-1 andavailable 18-5. W, insert X, Y and Z polarztions for insert pattern 18-1 and 18-5. TITLE SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III 1 OF 7 DWG. NO. M5015 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 75 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 CAVITY SERIES IDENTIFICATION FOR FRONT FACE MIL-DTL-5015 III INSERTSHOWN PATTERNS PER MIL-STD-1651 OF PIN AND REAR FACE OF SOCKET INSERTS CAVITY IDENTIFICATION SHOWN FOR FRONT FACE INSERT PATTERNS OFSHELL PIN ANDSIZE REAR20 RACE OF SOCKET INSERTS SHELL SIZE 20 INSERT PATTERNS A J L N G B C B C F B C C E E 20-1 14- #20 20-2 1- #0 20-4 4- #12 B G B C E M H E H G B G I D K D B C J 20-11 13 - #16 H G 20-14 3- #12, 2- #8 A A H 20-15 7- #12 20-16 7- #16, 2- #12 I F B I B C A E C D F D B E 20-18 6- #16, 3- #12 20-19 3- #8 A H K P K M D S J R D 20-24 2 - #16, 2 - #8 E 20-27 14- #16 H G E F J B M G F C A K F G C T C L N B N E B L B 20-22 3- #16, 3- #8 D I A 20-21 8- #16, 1- #12 C M J A C B 20-17 1- #16, 5- #12 D B G C D E B F H A A F H C C D A E D XX .010 .XXX .005 ANGLES 1 E D N D 20-9 1- #12, 7- #16 TOLERANCE F A E A C F A A 20-8 4-#16, 2 - #8 F G F C 20-7 8- #16 L A E 20-3 3- #12 D D B F H F E H D M G C A A D A H A B K I H C L D F E 20-29 17- #16 20-32 8- #16 TITLE SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III 2 OF 7 20-33 11- #16 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 76 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PER MIL-STD-1651 MIL-DTL-5015 SERIES III INSERTPATTERNS PATTERNS PER MIL-STD-1651 CAVITY IDENTIFICATION SHOWN FOR FRONT FACE CAVITY FORINSERTS FRONT FACE OF PINIDENTIFICATION AND REAR FACE SHOWN OF SOCKET OF PIN AND REAR RACE OF SOCKET INSERTS SHELL SIZE 22 INSERT PATTERNS SHELL SIZE 22 INSERT PATTERNS A B A A F D C B D C 22-2 3- #8 A B B 22-1 2- #8 A E 22-4 2- #12, 2- #8 B C C 22-5 4- #16, 2- #12 22-6 1- #16, 2- #8 A A D A E C B 22-7 1- #0 B C 22-9 3- #12 K E U V 22-11 2- #16 F B P A H B A G B G C C 22-12 3- #16, 2- #8 A N T J D 22-10 4- #16 A M L A D B A B F C B H J R S H B G E F D 22-14 19- #16 22-15 1- #16, 5- #12 22-18 8- #16 H A C D F J B E D C D A C B A H G C M H C D 22-17 8- #16, 1- #12 B L P E D E C A K J C E B 22-13 1- #16, 4- #12 F D A C G E B F F E G D N 22-20 9- #16 22-21 2- #16, 1- #0 22-22 4- #8 22-23 8- #12 C 22-19 14- #16 P A R A F V XX .010 .XXX .005 ANGLES 1 D G F H E K L T U TOLERANCE J G 22-28 7- #12 22-30 19- #16 22-32 4- #16, 2- #12 TITLE 22-33 3- #16, 4- #16 SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III F B 22-27 1- #8, 8- #16 A C D H D E B E C F C D S B N G M E G C A D C E B A B D F J G F B E A H 3 OF 7 22-36 8- #12 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 77 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 CAVITYSERIES IDENTIFICATION SHOWN FOR FRONT MIL-DTL-5015 III INSERT PATTERNS PER FACE MIL-STD-1651 CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR RACE OF SOCKET INSERTS OF PIN AND REAR FACE OF SOCKET INSERTS SHELL SIZE 24 INSERT PATTERNS SHELL SIZE 24 INSERT PATTERNS C A A F B A B C D B G B C D 24-1 1- #12, 1- #0 J L A K 24-4 3-#16, 1 - #0 J 24-6 8 - #12 G D E O H D 24-5 16- #16 C N P C E B M I N R S B H H M P 24-2 7- #12 F G F A K E D E L A G F X 24-7 14- #16, 2- #12 L B A C F A A A B C F E D B M G E A S B D E J P F G K R 24-11 6- #12, 3- #8 A J B A C J L D G D C B E 24-20 9- #16, 2- #12 24-21 9- #16, 1- #8 24-22 4- #8 N 24-16 3- #16, 1- #8, 3- #12 A D F E F D K C E 24-15 16- #16 B G C K 24-12 3- #12, 2- #4 H B H G C B A F I H 24-10 7- #8 H N 24-9 2- #4 G C E D D K P J C F L D A 24-24 16- #16 TOLERANCE XX .010 .XXX .005 ANGLES 1 L M S H U T E J P N B A D G F R C B A E B G M G B E S K R H A F K Q L M D H T J P N S R V C G F U Q V C E W D 24-27 7- #16 X Y W Z 24-28 24- #16 TITLE Z 24-80 23- #16 SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III X 4 OF 7 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 78 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 CAVITY IDENTIFICATION SHOWN FRONT CAVITY IDENTIFICATION SHOWN FORFOR FRONT FACE FACE OF PIN AND REAR FACE OF SOCKET INSERTS OF PIN AND REAR RACE OF SOCKET INSERTS SHELL SIZE2828INSERT INSERT PATTERNS PATTERNS SHELL SIZE MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 A H G J C J A K B A S M P H A A B L P N G D E F J C H K J R S e d j U a Z Y X i m S H c b K F D R A N P K F K C D E 28-20 4- #16, 10- #12 a C G H M b E H n P W 28-21 37- #16 TITLE G J H 28-19 6- #16, 4- #12 e f Z E D m B s 28-22 3- #16, 3- #4 SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III E A C R X k r K J d p C F D N j h B M F 28-18 12- #16 V c g L D G B U T S L M F L G H A B J M E B E F 28-12 26- #16 M 28-17 15- #16 A D V W X J C N E Y K A K C U d L I L F 28-16 20- #16 M D B T b Z M C H S a N B A R P A F 28-11 18- #16, 4- #12 L P G J XX .010 .XXX .005 ANGLES 1 T E G A H TOLERANCE J H N L S C 28-5 2- #16, 1- #12, 2- #4 G D C B C P Q R G R X 28-10 3- #12, 2- #8, 2- #4 M U V 28-15 35- #16 D E K W h k V C B L T W V g f N M L T A K G J B D 28-9 6- #16, 6- #12 B J P D E 28-8 2- #12, 10- #16 U L C D B F E N G B F F A E M K G E 28-4 7- #16, 2- #12 F A G B E A C D E B 28-3 3- #8 K G F P J H A L C 28-2 12- #16, 2- #12 H M D D C E F 28-1 6- #12, 3- #8 B C 5 OF 7 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 79 MIL-DTL-5015 SERIES II & III MIL-DTL-5015 SERIES III INSERT PATTERNS CAVITY IDENTIFICATION SHOWN FOR FRONT FACE III INSERT PATTERNS OF PINMIL-DTL-5015 AND REAR FACE OF SOCKET INSERTS CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS SHELL SIZE INSERT PATTERNS SHELL SIZE 3232INSERT PATTERNS A A E F I K O B B B D C E D E A B C A A E L P F J H G M N S R T D C D 32-1 3- #12, 2- #0 X d h T J S R Y E M a T b G B H C U Z d U V b N I O J R X S A A B F E D C C K G L L 32-8 24- #16, 6- #12 D N V 32-10 3- #16, 2- #8, 2- #4 X R F C F J N S T H X b W G P s h n U j p t w AB D T U 32-20 16-#16, 2-#12 3-#8, 2-#4 y AA AF AE AG F E H G F G 32-15 6- #12, 2- #0 1 A E 16 15 B D 32 32-22 54-#16 23 37 24 25 38 46 42 41 14 31 30 13 C AC 3 36 22 35 34 44 33 43 45 17 2 21 20 19 18 k r v q u x z AD K O E 32-19 3-#12, 2-#0 A B E GD H M L J O P R T W U V Y a Z e c f d E D 32-13 18- #16, 5- #12 K I C E 32-17 4- #4 m L A D B g B S H M D A C C N M 32-9 12- #16, 2- #4 C A V J C B C Z K K R Y W G F J I H B D B A B P X L E B A M G E 32-6 16- #16, 2- #12, 3- #8, 2- #4 N A X W 32-5 2- #0 F D V B 32-3 4- #16, 2- #12, 2- #4, 1- #0 S 32-7 28- #16, 7- #12 H P W I O M a e N g Y c A F L Z f k H 32-2 2- #16, 3- #4 K e j C U J P W c G 5 6 39 26 40 28 27 8 29 7 9 11 10 12 4 32-73 46-#16 32-63 5-#4 SHELL SIZE 36 INSERT PATTERNS A A A F F E B A U Y C C 36-3 3-#12, 3-#0 J H K L P Q O V W X Y d e m p w z 36-10 48-#16 XX .010 .XXX .005 ANGLES 1 b j k s r q y TOLERANCE a h v u U T S Z f n t R g N M x c T N c W v X b k m p f S c P N M C V i h Z K J X Y H j E s F G C H J P V k m y z AD t p u v AA g b W c X J H K w S S 6 OF 7 R a Z Z H B C F R L G N r AC x G P X g s t r AA AG AH B C Y i h i h q AB AE AF A J 36-9 14-#16, 14-#12, 2-#8, 1-#4 Y X f n D E P T R W d I K f 36-52 52-#16 SHEET INSERT PATTERNS MIL-DTL-5015 SERIES II & III y D V e j r t w z B F c b 36-15 35-#16 TITLE p u M O Y e h a d a d N U T a A M L D W a L E m j b V Z k v R 36-8 46-#16, 1-#12 U q S U Z L P U Y x B f C H n m A e E F K M T s T d J c g y z R Q O S 36-7 40-#16, 7-#12 NOTE: Insert Patterns 36-11 and 36-12 are available. 36-11 is identical to 36-10, but with the insert clocked 100 degrees CW. 36-12 is identical to 36-10, but with the insert clocked 250 degrees CW. This is an addition to the standard W, X, Y, and Z alternate polarizations that are available. G I g w h G F E X b t x 36-6 4-#4, 2-#0 N f u n D 36-5 4-#0 B A D C C E D j S W a e d h M R V Z J A D B E G I L P B D F H K O B D B C A F N M W V f e p n ED L K U T d m b c l k u x w v y z AF AE AD AC AB AK AJ AH 36-66 52-#16, 4-#12 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 80 MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 CAVITY IDENTIFICATION SHOWN FORPER FRONT FACE MIL-DTL-5015 SERIES III INSERT PATTERNS MIL-STD-1651 OF PIN AND REAR RACE OF SOCKET INSERTS IDENTIFICATION SHOWN FOR FRONT FACE SERIES II & III CAVITY OF PIN AND REAR RACE OF SOCKET INSERTS MIL-DTL-5015 MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 SHELL SIZE 40 INSERT PATTERNS SHELL SIZE 40 INSERT PATTERNS CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS SHELL SIZE 40 INSERT PATTERNS B A D E D M E O N I H M B J N T U O Z U c Y P L R S X D A V d W e a X E B A K JO I C C M H N ZQ D O O E N Y XL W I F M E JB G EK D C JN G O N O PK H L H S R L Q L R V V Y Y S Z W Z U Q P c c a a T b b X X 40-10 16- #16, 9- #8, 4- #4 40-10 TITLE TOLERANCE 16- #16, 9- #8, 4- #4 XX .010 .XXX .005 ANGLES 1 V U V F J S H S H U K a Z Y J J Y b I H J H W R X W X J K E F N S C X V D E F G P YE ZF A A B R Ha B T C S b J BJ AP AR E AZ F BK BS 40-11 18- #16, 4- #12, 1- #8, 40-11 1- #4, 1- #0 18- #16, 4- #12, 1- #8, 1- #4, 1- #0 BL BT AI JB D P E Q N G UV M N H W O P V bUc N U X T U BR BV 7 OF 7 S T K Y L Z Xf e l m c d r k e p qf g tl m u s n p q t u a S T R Q k Z h i Y g n a o h i o s 40-9 24- #16, 22- #12, 1- #8 40-9 24- #16, 22- #12, 1- #8 22 AY L F R W d j U VW D g cK L d Mf F J X I 1 BH N T K j D L M 40-56 85- #16 40-56 SHEET 85- #16 INSERT PATTERNS MIL-DTL-5015 SERIES II & III B E r BU BV BF BD BE BU S W D CO X BM BN BP M A M N V BL AU BM AV BP BR AT BN AW AX BT BB BC BA BS BJ G BK AS L S I X N b X K J M H R H V C H L G P G oT h i N j P n Rm S pU Vq W r s x w y c zd f AA gAB t X u Y Zv a b AC AD AE AF AH AJ AK AL AM AN j o n m hi q p r s AP AR AS AT AU AY AV AW AX x w v u y z AA AB t BC BD AZ AE BA BB BH AN BE BF AC AD AF AH AJ AK AL AM D C U M T F I C W 40-4 16- #16, 2- #12, 40-4 3- #8, 2- #4 16- #16, 2- #12, 3- #8, 2- #4 40-7 18- #16, 2- #12, 2 - #0 40-7 18- #16, 2- #12, 2 - #0 B B T M G T S W S L F R S W GB R C G L F V F B C H P O O P I V K U J V W W O U TU H X E D G b X A P T U R M T B E K H J C G F U A S Y D T A a P N Z L K T W U C E R R M I M R K P N K E O Z 40-6 24- #16, 1- #12, 1- #0 40-6 24- #16, 1- #12, 1- #0 A J D N Y C KV G T M R A V L 40-5 6- #12, 4- #8, 40-5 2- #4, 3- #0 6- #12, 4- #8, 2- #4, 3- #0 F P A N F S L E D M E R K O E C D B W Y M E D D P J G 40-3 18- #16, 4- #12, 1- #4 40-3 18- #16, 4- #12, 1- #4 D X M C A C O F B L R Z F B A P N N F B P D G G J B A E A K A M B O H 40-2 23- #16 40-2 23- #16 Q L H X W L B A K H V E L I W X Z V U R P L K e T U O P JK b TS O N H J D B N M H G D C S G F C 40-1 24- #16, 6- #12 40-1 24- #16, 6- #12 J M b d c W a Z S K V A L G R F P J Y T C K B A F C G F A I H C 21 20 40 22 21 19 20 18 19 17 18 39 40 38 39 37 38 16 17 37 15 23 41 23 53 41 52 53 51 52 36 51 DWG. NO. 421 24 54 42 60 54 59 60 50 59 35 50 36 14 16 15 24 35 14 2 25 2 43 25 55 43 3 26 3 44 26 56 44 55 57 58 56 48 49 57 33 58 34 48 49 12 13 33 34 13 12 40-62 60- #16 40-62 60- #16 M5015 4 27 5 28 4 45 6 27 29 5 46 28 7 45 30 6 47 29 8 46 31 7 32 30 9 47 10 8 31 11 32 9 10 11 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 81 MIL-DTL-26482 SERIES 2 MIL-DTL-26482 SERIES 2 AND CORSAIR PART NUMBER CROSS REFERENCE Military Prefix Corsair Prefix MS34 CJ09 70 70 W W 14 14 4 4 P P X X Shell Configuration 70 Receptacle, narrow flange 71 Receptacle, cable connecting 72 Receptacle, wide flange 74 Receptacle, jam nut 75 Plug, RFI grounding 76 Plug, straight Class (materials/finish) A Aluminum, black anodized L Aluminum, electroless nickel W Aluminum, olive drab cadmium over electroless nickel S Stainless steel, passivated Shell Size 8, 10, 12, 14, 16, 18, 20, 22, or 24 Insert arrangement Refer to layout patterns per MIL-STD-1669 Contact Type P Pin S Socket A Connector less pins B Connector less sockets Polarization N Normal (not included in part number) W, X, Y, or Z Alternate positions, refer to polarization chart The normal position (N) has the insert centerline coinciding with the centerline of the master key (or keyway) of the shell. The alternate clocking positions (W,X,Y,Z) are accomplished by rotating the pin insert clockwise. The socket insert is rotated counter clockwise. E MASTER KEYWAY FIGURE 1 Figure 1 illustrates the centerline of the insert rotation clockwise, with the table showing the degree of rotation. Figure 1 looking at the engaging face of the pin insert. TOLERANCE XX .010 .XXX .005 ANGLES 1 MIL-DTL-26482 SERIES 2 POLARIZING POSITIONS E Degrees Insert 8-2 8-3 8-4 8-33 8-98 10-6 10-98 12-3 12-8 12-10 14-4 14-5 14-9 14-12 14-15 14-18 14-19 14-22 16-8 16-14 16-23 16-26 16-95 16-99 N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 W 58 60 45 90 --- 90 90 --- 90 60 45 40 15 43 17 15 30 45 54 25 158 60 25 66 X 122 210 --- --- --- --- 180 --- 112 155 --- 92 90 90 110 90 165 --- 152 78 270 --- 90 156 TITLE E Degrees Y --- --- --- --- --- --- 240 180 203 270 --- 184 180 --- 155 180 315 --- 180 180 --- 275 153 223 Z 0 --- --- --- --- --- 270 --- 292 295 --- 273 240 --- 234 270 --- --- 331 240 --- 338 --- 340 Insert 18-8 18-11 18-30 18-32 18-85 18-88 20-16 20-24 20-27 20-39 20-41 20-90 22-12 22-19 22-21 22-32 22-34 22-41 22-55 22-95 22-96 24-19 24-27 24-31 24-61 SHEET MIL-DTL-26482, SERIES 2, CORSAIR PART NUMBER CROSS REFERENCE 82 1 OF 1 N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 W 180 62 180 85 45 12 238 70 72 63 45 18 --- 15 16 72 62 39 30 26 19 30 45 90 90 X --- 119 193 138 90 45 318 145 144 144 126 60 --- 90 135 145 142 135 142 180 41 165 110 225 180 DWG. NO. MIL-DTL-26482 Y --- 241 285 222 180 168 333 215 216 252 225 240 --- 225 175 215 218 264 226 266 --- 315 140 255 270 Z --- 340 350 265 240 202 347 290 288 333 --- 270 --- 308 349 288 298 --- 314 --- --- --- 225 --- 324 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-26482 SERIES 2 VOLTAGE RATING GENERAL SPECIFICATIONS Rear release contact retention system. 9 shell sizes (8 to 24) in 49 insert arrangements utilizing contact sizes 20, 16, and 12 gage crimp contacts per MIL-C-39029. Bayonet coupling mechanism. Polarization by insert rotation, per MIL-STD-1669. Operating temperature range: -55 degrees C (-67 degrees F) to 200 degrees C (392 degrees F). Uses high reliability metal contact retention clips. ALTITUDE WORKING VOLTAGE, AC, RMS Condition Sea Level 70,000 ft. Service Rating Service Rating Service Rating I II Shielded 600 1000 500 volts, dc 300 450 --- Gage 20 The following insert arrangements have a Service Rating II. 12-3 14-5 16-8 18-11 20-16 22-21 24-19 All others have a Service Rating I. 16 12 CONTACTS Gage 20 Environmental Flourosilicone Elastomers 16 Refer to page 96 for additional contact and tooling information. 12 Military Part Number M39029/4-110 PIN M39029/5-115 SOCKET M39029/4-111 PIN M39029/5-116 SOCKET M39029-4-113 PIN M39029-5-118 SOCKET Wire Range Test Current 20-24 7.5 amps 16-20 13.0 amps 12-14 23 amps Gage 20 16 12 MIL-DTL-26482 SERIES 2 INSTALLING / REMOVING TOOLS (PLASTIC) Military Military Part Number Gage Part Number Gage Size 20 M81969/14-02 20 M81969/14-11 20 16 M81969/14-03 M81969/14-03 16 16 M81969/14-04 12 M81969/14-04 12 12 Size 20 16 12 SEALING PLUGS RECEPTACLE PANEL CUTOUTS Size 20 16 12 Military Part Number MS27488-20-2 MS27488-16-2 MS27488-12-2 MS3470 RECEPTACLE, NARROW FLANGE Military Part Number MS34722 RECEPTACLE, WIDE FLANGE MIL-DTL-26482 SERIES MS27488-20 MS27488-16 MS27488-12 RECEPTACLE PANEL CUTOUTS MIL-DTL-26482 SERIES 2 RECEPTACLE PANEL CUTOUTS C MS3474 RECEPTACLE, JAM NUT 4XOE A M3470 RECEPTACLE, NARROW FLANGE B MS3470FLANGE RECEPTACLE, NARROW FLANGE M3472 RECEPTACLE, WIDE MS3472 RECEPTACLE, WIDE FLANGE C MS3474 RECEPTACLE, JAM NUT MS3474 RECEPTACLE, JAM NUT A B TOLERANCE XX .010 .XXX .005 ANGLES 1 D DIA Shell Size 8 10 12 14 16 18 20 22 24 TITLE Square Flange Mount Receptacles E Jam Nut Narrow4 X OWide Receptacle Flange Falnge DIA DIA A .005 B .005 C .005 C .005 D .005 E .005 0.572 0.536 0.594 0.734 0.568 0.120 0.697 0.661 0.719 0.812 0.685 0.120 0.895 0.824 0.812 0.938 0.864 0.120 1.010 0.948 0.906 1.031 0.989 0.120 0.969 1.125 1.113 0.120 1.135 1.072 1.260 1.197 1.062 1.203 1.238 0.120 1.385 1.322 1.156 D DIA 1.297 1.363 0.120 1.510 1.447 1.250 1.375 1.488 0.120 1.635 1.572 1.375 1.500 1.615 0.147 SHEET GENERAL SPECIFICATION & RECOMMENDED PANEL DIMENSIONS. MIL-DTL-26482 SERIES 2 83 1 OF 1 REV DWG. NO. M26482 - http://www.corsairelectricalconnectors.com (949) 833-0273 MI MI MI MI MI MI MIL-DTL-26482 SERIES 2 MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651 MIL-DTL-26482 SERIES 2 INSERT PATTERNS PER MIL-STD-1669 CAVITY IDENTIFICATION SHOWN FOR FRONT FACE CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN REAR FACE SOCKET INSERTS OF PIN ANDAND REAR RACE OF OF SOCKET INSERTS G A A C A A H A F A C B B F G C B D C E B 0833 3- #20 C J K C E B B H F D E D 0898 3- #20 1210 10- #20 1208 8- #20 1203 3- #16 1006 6- #20 A A H B D A B A H B G A E B G C D F L M T J C P B K C G R V J D 1419 19- #20 A G J B H F N C L G g S h R g P W j A X k Y r q d e M L Z m K A W V C U a E b F c T S R G t J N q p e d 2039 2- #16 37- #20 M H W V T h X A D F a U K b f P e N c d M L K 2295 6- #12 26- #20 TOLERANCE XX .010 .XXX .005 ANGLES 1 G H L C R V K D J H E S T T D h R P b c P F N G e D E F T U n AA m z j i M J K L k h H f M R E d q g N D p r S E F G M B J J t i T S C n C R S GG y FF x w DD EE u v g f L 2241 14- #16 27- #20 A V B W p X q BB r CC s K e d J t c C Y Z D E a F b G H 2255 55- #20 p S R s j 2221 21- #16 P N L U H E i g A M C Z U C S J 2212 12- #12 B Y K B a m Z T 2024 24- #20 Z k B Y P G A W V a U H E F Y X B A N X V 2016 16- #16 R V E F 2041 41- #20 U G W D G H J D G A N L G c C H J M L G M W P H F 1832 32- #20 C F H K N R X K L K K b J M L J L B M S J E X Y Z P E F a n f P H m r g F B D Z h a G H g b M A J C Y k s h B X j i J i K D W f c N E W X 1626 26- #20 A L C V d 1830 1- #16 29- #20 1811 11 - #16 D n p f N B W X Y K V f Z L 1623 1- #16 22- #20 B U e P D V a E 1808 8- #12 U b M D e c C F D E R C K E V A T S B T d P B K A S R A H Y G H 1614 8- #20 6- #12 1608 8- #16 F D U c Z L V J E F 1418 18- #20 i G E C b a M B T S N D T U W K P C X M E F L A R B S Y D D 1415 1- #16 14- #20 R Z H C E F G H G H F E S T E F A N M C P D R H U B P B L N J U S T K A P N G D 1412 4- #16 8- #20 A L U 1409 5- #20 4- #12 1405 5- #16 A M B N C E D E 1404 4- #12 A K C P H F D B N K L C M R J M 1402 2- #12 K C J A L B J G Z Y X f A N a g e H S E F 2431 31- #16 TITLE R T U G 2419 19- #12 b d W Z Y B u X Q c V F P C D a t GG W s V r FF NN q U EE p DD T S A v HH B c w JJ d MM LL y KK CC AA BB i R m k j K P N ML e x PP z n C D f E g h J F G H 2461 61- #20 SHEET INSERT PATTERNS MIL-DTL-26482 SERIES 2 b 1 OF 1 REV DWG. NO. M26482 - http://www.corsairelectricalconnectors.com (949) 833-0273 84 MS3470 MIL-DTL-26482 SERIES 2 MIL-DTL-26482 SERIES 2 MS3470 NARROWFLANGE FLANGE RECEPTACLE MS3470 NARROW RECEPTACLE MIL-DTL-26482 SERIES 2 MS3470 NARROW FLANGE RECEPTACLE A A D B MASTER KEYWAY G D B MASTER KEYWAY G C .190 .130 C E F SHELL SIZE: 16 .190 .130 E F SHELL SIZE: 16 Shell Size 8 10 12 14 16 18 20 22 24 A B Max. .005 0.828 0.594 0.954 0.719 1.047 0.812 1.141 0.906 1.234 0.969 1.328 1.062 1.453 1.156 1.578 1.250 1.703 1.375 C - .006 0.474 0.591 0.751 0.876 1.001 1.126 1.251 1.376 1.501 D Max. 1.215 1.215 1.215 1.215 1.215 1.215 1.275 1.275 1.275 E -.031 0.462 0.462 0.462 0.462 0.462 0.462 0.587 0.587 0.620 F .016 0.062 0.062 0.062 0.062 0.062 0.062 0.094 0.094 0.094 G Accessory Thread 1/2-20 UNF 2A 5/8-24 UNEF 2A 3/4-20 UNEF 2A 7/8-20 UNEF 2A 1-20 UNEF 2A 1 1/16-16 UNEF 2A 1 3/16-16 UNEF 2A 1 5/16-16 UNEF 2A 1 7/16-18 UNEF 2A MS3470 NARROW FLANGE RECEPTACLE G A B C D E F Accessory Max. .005 - .006 Max. -.031 .016 Thread Shell Size TITLE SHEET DWG. NO. UNF 2A TOLERANCE 1/2-20 8 1.065 0.734 0.474 1.215 0.493 0.062 XX .010 CONNECTOR, ELECTRICAL, NARROW WALL MTG. 1 OF 1 MS34702A 10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2 .XXX .005 12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A ANGLES 1 http://www.corsairelectricalconnectors.com 14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A 16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A 85 18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A REV (949) 833-0273 MS3472 MIL-DTL-26482 SERIES 2 MIL-DTL-26482 SERIES 2 MS3472 NARROW FLANGE RECEPTACLE MIL-DTL-26482 SERIES 2 MS3472 WIDE FLANGE RECEPTACLEMS3472 NARROW FLANGE RECEPTACLE A B D MASTER KEYWAY G A B MASTER KEYWAY D C G .190 .130 E C SHELL SIZE: 16 F .190 .130 E F SHELL SIZE: 16 Shell Size 8 10 12 14 16 18 20 22 24 TOLERANCE XX .010 .XXX .005 ANGLES 1 A B Max. .005 1.065 0.734 1.141 0.812 1.266 0.938 1.360 1.031 1.453 1.125 1.532 1.203 1.688 1.297 1.766 1.375 1.891 1.500 C - .006 0.474 0.591 0.751 0.876 1.001 1.126 1.251 1.376 1.501 D Max. 1.215 1.215 1.215 1.215 1.215 1.215 1.275 1.275 1.275 E -.031 0.493 0.493 0.493 0.493 0.493 0.493 0.587 0.587 0.620 TITLE F .016 0.062 0.062 0.062 0.062 0.062 0.062 0.094 0.094 0.094 SHEET CONNECTOR, ELECTRICAL, WIDE WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2 1 OF 1 G Accessory Thread 1/2-20 UNF 2A 5/8-24 UNEF 2A 3/4-20 UNEF 2A 7/8-20 UNEF 2A 1-20 UNEF 2A 1 1/16-16 UNEF 2A 1 3/16-16 UNEF 2A 1 5/16-16 UNEF 2A 1 7/16-18 UNEF 2A REV DWG. NO. MS3472 - http://www.corsairelectricalconnectors.com (949) 833-0273 86 MIL-DTL-26482 SERIES 2 MS3471 MS3471 RECEPTACLE, IN LINE MIL-DTL-26482 SERIES 2 MS3471 RECEPTACLE, IN LINE MIL-DTL-26482 SERIES 2 MS3471 RECEPTACLE, IN LINE D B G D B C G .190 .130 C A E F SHELL SIZE: 16 .190 .130 A E F SHELL SIZE: 16 Shell Size 8 10 12 14 16 18 20 22 24 A Max. 0.828 0.954 1.047 1.141 1.234 1.328 1.453 1.578 1.703 B C + .020 + .003 0.938 0.471 1.062 0.588 1.156 0.748 1.250 0.873 1.344 0.998 1.438 1.123 1.562 1.248 1.688 1.373 1.812 1.498 D Max. 1.405 1.405 1.405 1.405 1.405 1.405 1.465 1.465 1.465 E .462/.431 .462/.431 .462/.431 .462/.431 .462/.431 .462/.431 .587/.556 .587/.556 .620/.589 F .016 0.062 0.062 0.062 0.062 0.062 0.062 0.094 0.094 0.094 G Accessory Thread 1/2-20 UNF-2A 5/8-24 UNEF-2A 3/4-20 UNEF-2A 7/8-20 UNEF-2A 1-20 UNEF-2A 1 1/16-18 UNEF-2A 1 3/16-18 UNEF-2A 1 5/16-18 UNEF-2A 1 7/16-18 UNEF-2A MS3471 RECEPTACLE, IN LINE TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, IN LINE RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2 1 OF 1 REV DWG. NO. MS3471 - http://www.corsairelectricalconnectors.com (949) 833-0273 87 MS3474 MIL-DTL-26482 SERIES 2 MS3474 JAM NUT RECEPTACLE MIL-DTL-26482 SERIES 2 MIL-DTL-26482 SERIES 2 MS3474 JAM NUT RECEPTACLE MS3474 JAM NUT RECEPTACLE F D A E G MASTER KEYWAY F B C D A E G MASTER KEYWAY .190 .130 H B C SHELL SIZE: 16 .190 .130 H SHELL SIZE: 16 Shell Size 8 10 12 14 16 18 20 22 24 TOLERANCE XX .010 .XXX .005 ANGLES 1 A Max. 0.954 1.078 1.266 1.391 1.516 1.641 1.828 1.954 2.078 B C .005 + .006 0.525 0.468 0.650 0.585 0.813 0.745 0.937 0.870 1.061 0.995 1.186 1.220 1.311 1.245 1.436 1.370 1.561 1.495 D E 0.707 0.658 0.113 0.086 0.772 0.721 0.148 0.096 F Max. 1.405 1.405 1.405 1.405 1.405 1.405 1.465 1.465 1.465 G Accessory Thread 1/2-20 UNF-2A 5/8-24 UNEF-2A 3/4-20 UNEF-2A 7/8-20 UNEF-2A 1-20 UNEF-2A 1 1/16-18 UNEF-2A 1 3/16-18 UNEF-2A 1 5/16-18 UNEF-2A 1 7/16-18 UNEF-2A TITLE SHEET CONNECTOR, ELECTRICAL, JAM NUT WALL MTG. RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2 1 OF 1 H Mounting Thread 9/16-24 UNEF-2A 11/16-24 UNEF-2A 7/8-20 UNEF-2A 1-20 UNEF-2A 1 1/8-18 UNEF-2A 1 1/4-18 UNEF-2A 1 3/8-18 UNEF-2A 1 1/2-18 UNEF-2A 1 5/8-18 UNEF-2A REV DWG. NO. MS3474 - http://www.corsairelectricalconnectors.com (949) 833-0273 88 MS3475/MS3476 MIL-DTL-26482 SERIES 2 MS3475 PLUG, RFI GROUNDING MS3476 PLUG, STANDARD MIL-DTL-26482 SERIES 2 A MS3475 PLUG, STANDARD A Max. B Accessory Thread 8 0.782 1/2-20 UNEF-2A 10 0.926 5/8-24 UNEF-2A 12 1.043 3/4-20 UNEF-2A 14 1.183 7/8-20 UNEF-2A 16 1.305 1-20 UNEF-2A 18 1.391 1 1/16-18 UNEF-2A 20 1.531 1 3/16-18 UNEF-2A 22 1.656 1 5/15-18 UNEF-2A 24 1.777 1 7/16-18 UNEF-2A Shell Size B A XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL, RFI PLUG & STD. PLUG RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2 .190 .130 .320 MIN SHELL SIZE: 16 TOLERANCE SHELL SIZE: 16 1.420 MAX 1 OF 1 DWG. NO. MS3475/MS3476 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 89 MIL-DTL-26482 SERIES 2 MIL-C-26482 TYPE REAR RELEASE PLUGS (Corsair CJ series intermateable with MIL-C-26482 Solder or Hermetic pin receptacles) These three insert layouts, are not qualified to MIL-C-26482 Series 2. However, they are rear release and meet all of the appropriate parameters of Series 2, thus providing a higher level of environmental capabilities. A B BA A B C A CA A C B 0802 0802 AD D A D BC C B C A B B B 08020803 0803 08030804 0804 0804 CONTACT AND TOOLING INFORMATION Contact Part Nmber SOCKET: 244-2001-009 PIN: 264-2001-009 Crimp Tool Turret M22520/1-01 M22520/1-02 or or M22520/2-02 M22520/2-02 Insertion/Removal Tool M81969/14-01 ORDERING NOMENCLATURE Corsair Prefix CJ09 76 W 08 02 P Shell Configuration 70 Receptacle, narrow flange 71 Receptacle, cable connecting 72 Receptacle, wide flange 74 Receptacle, jam nut 75 Plug, RFI grounding 76 Plug, straight Class (materials/finish) A Aluminum, black anodized L Aluminum, electroless nickel W Aluminum, olive drab cadmium Over electroless nickel Shell Size 08 Insert Arrangement 02, 03, 04 Contact Type P = Pin, S = Socket TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL,CJ SERIES, PLUG,SOLDER CONTACTS, MIL-DTL-26482 SERIES 2 1 OF 1 DWG. NO. MIL-DTL-26482 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 90 AS81790 MS 90362 (SIX PIN) GENERAL SPECIFICATIONS Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A Silver plated Copper AlloySilver plated Copper Alloy Nut MS35650-3385T Nut MS35650-305T Flat Washer AN961-616T Flat Washer AN961-10T Lock Washer MS35335-91 Lock Washer MS35335-88 Receptacle Base Molded Polyester / Glass MS 3506-1 (THREE PIN) GENERAL SPECIFICATIONS Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A Silver plated Copper AlloySilver plated Copper Alloy Nut MS35650-3385T Nut MS35650-305T Flat Washer AN961-616T Flat Washer AN961-10T Lock Washer MS35335-91 Lock Washer MS35335-88 Receptacle Base Molded Polyester / Glass Shield Aluminum, Epoxy Coated, permanently attached ORDERING NOMENCLATURE EXTERNAL AIRCRAFT RECEPTACLES AND ASSOCIATED COMPONENTS MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE Description Military Part No. Corsair Part No. Remarks Connector, Receptacle, External Electric Power Aircraft, 115/200 volt, 400 Hertz, (six pin) MS 90362-1 MS 90362-3 MS 90362-4 CJ01 GP6RP-1 CJ01 GP6RP CJ01 GP6RP-4 with Shield only basic receptacle only with Shield and Cover Shield (for six pin) MS 17845-1 014-1627-001 Cover (for six pin) MS 3505-1 411-1600-001 Description Military Part No. Corsair Part No. Remarks Connector, Receptacle, MS 3506-1 CJ01GP3RP Receptacle with shield External Electrical Power, N/A CJ01GP3RP-1 Receptacle with no shield, Aircraft, 28 VDC (with no applicable military Operating power,part number) (three pin) TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL,POWER RECEPTACLE ,AS81790 1 OF 5 DWG. NO. AS81790 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 91 AS81790 MS 90362 SERIES CONNECTOR, RECEPTACLE, EXTERNAL ELECTRIC POWER, AIRCRAFT, 115/200 VOLT, 400 HERTZ, SIX PIN MS 90362-1 Six pin receptacle with Shield (MS 17845-1) MS 90362-3 Six pin receptacle only MS 90362-4 Six pin receptacle with Shield (MS 17845-1) SHIELD MS17845-1 and Cover (MS 3505-1) MS 90362-1 SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1) MS 90362-1 SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1) SHIELD MS17845-1 MS 90362-1 Six Pin Receptacle with Shield (MS 17845-1)MS 90362-1 SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1) SHIELD MS17845-1 RECEPTACLE BASE AND CONTACT ASSEMBLY RECEPTACLE BASE AND REF:CONTACT MS 90362-3 ASSEMBLY REF: MS 90362-3 RECEPTACLE BASE AND CONTACT ASSEMBLY REF: MS 90362-3 MS 90362-3 Six Pin Receptacle Only BASE TERMINAL POST TERMINAL POST MS 90362-3 SIX PIN RECEPTACLE ONLY MS 90362-3 SIX PIN RECEPTACLE ONLY BASE POWER PIN CONTACT POWER PIN BASE CONTACT TERMINAL POST TERMINAL PAD TERMINAL PAD MS 90362-3 SIX PIN RECEPTACLE ONLY N E POWER PIN CONTACT F TERMINAL PAD A E F C EB CONTROL PIN CONTACT CONTROL PIN CONTACT C N B A TERMINAL POST TERMINAL POST N F C A B TERMINAL POST CONTROL PIN MS 90362-4 Six Pin Receptacle with Shield (MS CONTACT17845-1) and Cover (MS 3505-1) MS 90362-4 SIX PIN RECEPTACLE MS 90362-4 WITH SHIELD (MS 17845-1) SIX PIN RECEPTACLE AND COVER (MS 3505-1) WITH SHIELD (MS 17845-1) AND COVER (MS 3505-1) MS 90362-4 SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1) AND COVER (MS 3505-1) SHIELD MS17845-1 SHIELD MS17845-1 SHIELD MS17845-1 COVER MS3505-1 COVER MS3505-1 TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE RECEPTACLE BASE AND CONTACT ASSEMBLYBASE AND RECEPTACLE CONTACT ASSEMBLY SHEET COVER MS3505-1 CONNECTOR, ELECTRICAL,POWER RECEPTACLE ,AS81790 RECEPTACLE BASE AND CONTACT ASSEMBLY 2 OF 5 DWG. NO. AS81790 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 92 AS81790 MS 3505-1 COVER MS3505-1 COVER USE WITH MS90362 EXTERNAL POWER RECPTACLE FOR USE WITH MS 90362 EXTERNAL POWER FOR RECEPTACLE 5.124 2.562 1.375 1.750 1.562 1.875 2.250 1.600 3.124 1.000 1.750 TYPICAL INSTALLATION TYPICAL INSTALLATION SHIELD MS17845-1 OPTIONAL LOCATION OF AIRFRAME RECEPTACLE BASE AND CONTACT ASSEMBLY AIRFRAME TOLERANCE XX .010 .XXX .005 ANGLES 1 COVER MS3505-1 TITLE SHEET CONNECTOR, ELECTRICAL,POWER RECEPTACLE ,AS81790 3 OF 5 DWG. NO. AS81790 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 93 AS81790 MS17845-1 SHIELD FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE MS17845-1 SHIELD FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE 1.750 R .205 4 HOLES 1.375 1.540 1.875 2.250 4.500 SCALE 3.500 TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET CONNECTOR, ELECTRICAL,POWER RECEPTACLE ,AS81790 4 OF 5 DWG. NO. AS81790 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 94 AS81790 MS 3506-1 CONNECTOR, RECEPTACLE, EXTERNAL ELECTRICAL POWER, AIRCRAFT, 28 VDC, THREE PIN MS 3506-1 Three pin receptacle, with Shield permanently attached MS 3506-1 CONNECTOR RECEPTACLE, EXTERNAL ELECTRICAL POWER AIRCRAFT, 28VDC, THREE PIN BASE CONNECTOR RECEPTA EXTERNAL ELECTRICAL PO AIRCRAFT, 28VDC, THREE SPECIFICATIONS BASE RECEPTACLE BASE AND CONTACT ASSEMBLY 2.125 RECEPTACLE BASE AND CONTACT ASSEMBLY TERMINAL POST MS 35 2.125 TERMINAL POST SEE SPECIFICATIONS ON PAGE 22 FOR REQUIRED NUTS AND WASHERS 4.500 3.750 SEE SPECIFICATIONS TERMINAL POST ON PAGE 22 FOR REQUIRED NUTS AND WASHERS 3.750 4.500 SHIELD SHIELD PERMANENTLY ATTACHED TO BASE TERMINAL POST SHIELD SHIELD PERMANENTLY ATTACHED TO BASE DETAILS OF BASE AND CONTACT ASSEMBLY 1.988 .750 .750 1.500 POWER PIN CONTACT TERMINAL PAD 1.000 1.875 1.988 TERMINAL POST .750 .750 1.500 POWER PIN CONTACT TERMINAL PAD BASE 1.000 .500 .375 2.250 TERMINAL POST R .205 4 HOLES CONTROL PIN CONTACT .250 1.000 1.875 2.250 .500 .750 TOLERANCE XX .010 .XXX .005 ANGLES 1 BASE TITLE .375 SHEET .500 CONNECTOR, ELECTRICAL,POWER RECEPTACLE ,AS81790 .250 .500 95 5 OF 5 1.000 DWG. NO. AS81790 REV R .2054 HOLES CONTROL PIN CONTACT http://www.corsairelectricalconnectors.com (949) 833-0273 .750 MIL-DTL-5015 SERIES II ADDITIONAL CONTACT INFORMATION FOR MIL-DTL-5015 III CONNECTORS Contact Size 16S 16 12 8 4 0 DC Test Current 13 AMPS 13 AMPS 23 AMPS 46 AMPS 80 AMPS 150 AMPS MIL-C-39029 (P/N = M39029) Contact Slash Sheet Number-PIN PIN (Color Code) Socket /30-217 RED/BRN/BLU N/A /29-212 RED/BRN/RED /30-218 RED/BRN/GRY /29-213 RED/BRN/ORN /30-219 RED/BRN/WHT /29-214 RED/BRN/YEL /30-220 RED/RED/BLK /29-215 RED/BRN/GRN /30-221 RED/RED/BRN /29-216 RED/BRN/BLU /30-222 RED/RED/RED Wire Range 20-16 AWG 20-16 AWG 14-12 AWG 10-8* AWG 6-4* AWG 2-0* AWG Insulation Sealing Range o .053-.103 .053-.103 .085-.158 .132-.255 .237-.370 .360-.550 Sealing Plugs MS27488 -16-3 (BLU) -16-3 (BLU) -12-3 (YEL) -8-3 (RED) -4-3 (BLU) -0-3 (YEL) *Utilization of smaller wire is accomplished by use of MS3348 bushings MIL-DTL-5015, SERIES III CONNECTORS MIL-DTL-5015 III ASSEMBLY INFORMATION CRIMP TOOLS AND INSERTION / REMOVAL TOOLS Contact Size 16S 16 12 8 4 0 Extraction Crimping Tool Tool Positioner Die Locator Metal M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M22520/1-01 M22520/1-02 N/A N/A M81969/8-210 M22520/23-01 N/A* M22520/23-02 M22520/23-09 M81969/15-01 M22520/23-01 N/A* M22520/23-03 M22520/23-11 M81969/15-02 M22520/23-01 N/A* M22520/23-04 M22520/23-13 M81969/15-03 Insertion Removal Tool Plastic M81969/14-03 M81969/14-03 M81969/14-04 M81969/14-06 M81969/14-07 M81969/14-08 *Pneumatic Crimping Machine required. ADDITIONAL CONTACT INFORMATION FOR MIL-DTL-26482 SERIES 2 CONNECTORS Contact Size 20 16 12 MIL-C-39029 (P/N = M39029) Contact Slash Sheet Number-PIN DC Test Current PIN (Color Code) Socket 7.5 AMPS /4-110 BRN/BRN/BLK /5-115 BRN/BRN/GRN 13 AMPS /4-111 BRN/BRN/BRN /5-116 BRN/BRN/BLU 23 AMPS /4-113 BRN/BRN/ORN /5-118 BRN/BRN/GRY Wire Range 24-20 AWG 20-16 AWG 14-12 AWG Insulation Sealing Range o .040 - .083 .053 - .103 .097 - .158 Sealing Plugs MS27488 -20-2 (RED) -16-2 (GRN) -12-2 (ORN) Other information for MIL-DTL-26482 is provided on page 17. CONDUCTOR CRIMP BARREL INSPECTION HOLE 1/32" TO 3/32" INSULATION NOTE: INSULATION SHOULD NOT TOUCH THE CRIMP BARREL The proper stripping length of the conductor is the length of wire in the contact wire barrel (properly seated, and seen through the wire inspection hole), plus 1/32" to 3/32" of exposed wire between the insulation and the wire barrel. This exposed wire insures that the assembler will not crimp on the insulation, and also adds a point of flexibility. TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET ADDITIONAL CONTACT AND ASSEMBLY TOOLING INFORMATION 96 1 OF 1 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-5015 SERIES II CONTACT AND ASSEMBLY TOOLING INFORMATION Corsair Electrical Connectors MIL-DTL-5015 SERIES II TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MIL-DTL-5015 SERIES II, CONTACT AND ASSEMBLY TOOLING INFORMATION 97 1 OF 1 REV DWG. NO. M5015 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET ADDITIONAL CONTACT AND ASSEMBLY TOOLING INFORMATION, MIL-DTL-38999 98 1 OF 2 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET ADDITIONAL CONTACT AND ASSEMBLY TOOLING INFORMATION, MIL-DTL-38999 99 2 OF 2 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS, SERIES I, II AND III, MIL-DTL-38999 100 1 OF 2 REV DWG. NO. D38999 - http://www.corsairelectricalconnectors.com (949) 833-0273 MIL-DTL-38999 SERIES I, II & III TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS, SERIES I, II AND III, MIL-DTL-38999 101 2 OF 2 REV DWG. NO. D38999 - http://www.corsairelectricalconnectors.com (949) 833-0273 MANUFACTURING PROCESS FINISHES MIL-DTL-5015, MIL-DTL-26482 & AS81790 APPLICABLE MANUFACTURING PROCESS FINISHES CLASS W Cadmium (Olive Drab) over Nickel Plate, used for 500 hour salt spray requirements. Cadmium plate per QQ-P416 Type II, Class 2. Color: Olive Drab (Electrically conductive) over Electroless Nickel per MIL-C-26074, Class 4, Grade B. (Total thickness to be .0010" minimum. Bake after nickel plate 1 hour @ 375 +/- 10 degrees F. Bake after cadmium plate and chromed treatment for 1 hour @ 375 +/- 10 degrees F. CLASS L Nickel Plate (Electroless) Electroless Nickel per MIL-C-20674, Class 3 or 4, Grade B. Total thickness to be .0010" minimum. CLASS A Hard Black Anodize (Aluminum parts only) Anodize (non-conductive) per MIL-A-2685, Type III, Class 2, .0004" minimum for military, and .0010" for industrial. CLASS Passivate (Stainless Steel parts only) Passivate per QQ-P-35 G/KS/LS CLASS N Electrodeposited Nickel Finish (Stainless Steel parts only) Electrodeposited nickel per QQ-N-290 CLASS KT Cadmium (Olive Drab) per QQ-P-416, Type II, Class 2. SHIELDS Chemically Surface Treated (Green) per MIL-C-5541, Class 2, over Epoxy Primer Coat per MIL-P-85582 TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MANUFACTURING PROCESS FINISHES 1 OF 1 DWG. NO. M50 15/M26482/AS81790 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 102 MANUFACTURING PROCESS FINISHES TOLERANCE XX .010 .XXX .005 ANGLES 1 TITLE SHEET MANUFACTURING PROCESS FINISHES 1 OF 1 DWG. NO. MIL-DTL-38999 REV - http://www.corsairelectricalconnectors.com (949) 833-0273 103 CORSAIR ELECTRICAL CONNECTORS 17100 Murphy Ave. | Irvine, California 92614 Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com