070 SERIES MULTI LOCK I/O Product Specification CONNECTOR(MLC) 108-5264 AMF 22 JUL 99 Rev.E 1. 2A ao 1, Scope 1.1 Ae 1.1 Contents AHR I. O70 UA eve oy 2s VO This specification covers the requirements for product apa (MLC) OBLELPERE, PABA THR, ALL performance, test methods and quality assurance (RAL BARE RHE LTS, provisions of 070 SERIES MULTI LOCK [/a BARGE & BAH 1] OU CHS. CONNECTOR(MLC}. Applicable product description and part numbers are as shown in Appendix. 1. 2 Bea 2. Applicable Documents DLP BURLAP CBLET SAAC The following documents form a part of this L*t, ARBOR T S. A RRL specification to the extent specified herein . [n the RMA ORMIR-ReAC LE B, Ree event of conflict between the requirements of this RRALUTBATSZIL, FW RAM LBA specification and the product drawing, the product ROR RRA CEL, RR eH drawing shall take precedence. In the event of conflict LUBHTaS2&, between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 34% AMP 2.1 AMP Specifications A. 109-5000 : aR He A A. 109-5000 : Test Specification, General Requirements for Test Methads. B. 114-5091,5092 : FAB TAR B. 114-5091,5092 : Application Specification (O70 YU - AU ERO 7 O70 Series Receptacle. and Tab a Ro BEE ALR Contact Appheation Specification. C, 501-5051: Aik os C. 501-5051: Test Report 2.2 RAAB 2,2 Commercial Standards and Specifications A. JASO D605: BBS a po 7 A, JASO D605 : Multi-pole connector for Automobiles B. JASOD?7101: RAF 4 RIB A ORR B, JASO D7101 : Test Method for Plastic Molded Parts i# Cc. JIS C3406: BHA AR C. JIS C3406 : Low Voltage wires and Cables for Automobile D, JIS D0203: EBM AOR Otek RI D, JIS D203 : Method of Moisture, Rain and Spray Test if for Automobile Parts E. JIS D204: AERA O RRO RR E, JIS D0204: Methed of High and Low Temperature Test is for Automobile Parts F. JIS D1601: 6 ShBtee db teh eta ee F, JIS D1601 : Vibration Testing Methed for Automobile Parts G JIG R5210: BAR PY E+ exAY hp G. JIS R5210 : Portland Cement H. MIL-STD-202 : ASHE 208 > LATE AIT TE H. MIL-STD-202 : Test Method 208:Method Soldering BAM A PO ReStSR EL: CHASING IU EE AA 3-5-8) LOMB LORY RANEY, BRIS CERARET, 1 of 13 HBO OTT IL BRL CRRA EL ARG IL ASH Gt FAL This AMP controlled document is subject to change. For latest revision call local AMP. Released per FJGO-1291-9970 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 ANP 3. Ard ee 3.1 aval & tisd Be dh hak mae A, AS, MBA hee bo THAN TOSI E, 3.2 i} A 3489 pi ayes bap Phos ARE Ho SH MAR OE B. AeA Age Ye Fit PBT AAR C. Baie 3.3 EH (2 TERE : -30C~105C 3.4 TERE SEAR TE L ERT R Sanit Fig.2 ice ane, Hee, RUSMMER RAE RE BAF SETS LOH SMLCW SIL, RBIS He A ee QB PCPDARSTE, 3. Requirements 3.1 Design and Construction Product shall be of the design, construction and physical dimensions specified in the applicable product drawing. 3.2 Materials A. Contact : Tab contact: Pre-tinned brass, or Plain brass with selective gold plating over nickel under plate Receptacle contact: Pre-tinned phosphor bronze and brass strip, or plain phosphor bronze and brass strip with selective gold plating over nickel under plate B. Housing: Polybithylene terephthalate resin(PBT) Cc. Others 3.3 Ratings Temperature Rating: -30C to 105C 3.4 Performance and Test Descriptions The product shall be designed to meet the electrical. mechanical and environmental performance requirements specified in Fig.2. all tesis shall be performed in the room temperature, unless otherwise specified. 2 0f 13 Rev E.0O70 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 3.5 TERE Bs (+ b AR AO Test Requirements and Procedures Summary: 1 AERO EA Test BLS A FABRA HE Para, Items Requirements Procedures 3.5.1 + Appearances 3.5.11 | Rare | Reset AMP RW OM | MT SAME BIC Sec IAM, Tie, . ; fHOSRLTSIE, ROPRERA ATO IE, Confirmation of Product Preduct shall be conforming to the | Visually, dimensionally and junctionally requirements of applicable product | inspected per applicable quality inspection drawing and Application Specification. | plan. 35.2.2 | WRF 4 UY | aAe PAS Hid CRIB AS el | PAE: FIER w ne, Manually operated Handling No abnormalities allowed in manual Ergonomics mating/unmating handling. 3.5.2 aS POPE HB Electrical Requirements 3.5.2.1 | aT FBR HE Unie hha lk age? 7 ORR KOA BE eee Ads: wt | ee. Fj . x AR (SEE ot) Test Current. Resistance Ber eile ig. B Termination 1A) aR / Initial : Measure initial millivalt drop of contact. Resistance 3m2 Max test circuit im mated connectors. Fig.3 (Specified Current) : . ; ett / Final - AMP Si. AMP Spec : 109-53L1-2 10m Q Max. 3.6.2.2 | Rae #84 / Initial : 8m Q Max. ex ie RAGA E TURE Lie eo (19 bees} ; hw BABS BE 2OmV LIF. PARA 10mA #83 : Q . sate 439 /Final: 10m Q Max UF ORA CH EES. Termination Resistance Subject mated contacts assembled in (Low Level) housing to closed circuit current of 10mA Max. at open circuit voltage of 20mVMax. Fig.3 28 See Fig.3 AMP #i#%AMP Spec : 109-5311-1 3.5.2.3 | IRE PHB. 77 yeaa 8 BA LL BEVAC 1 SRBEIA Woe, 7 a Dielectric Strength . wake ee aaa No creeping discharge nor flash over * ac shall occur. 1.8kVAC for 1 minute. Test between adjacent circuits of mated connectors. Fig.5 BAA /See Fig.d. AMP #8 AMP Spec : 109-5301 Fig.2 (BE < to be continued) 3 of 13 Rav E.070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 HAH aGRE Bate {al BAER IT Th Para. Test Items Requirements Procedures 3.5.2.4 | Heidi #)341./Imitial : 100M Q Min, 5O00VDC FAN. . AE Set db i Au Final : Q . 1 eee Insulation @HFinal : 100M O Min Ree Uo KEI Resistance Impressed voltage 500VDC. Test between adjacent circuits of mated connectors. AMP #8 AMP Spec : 109-5302 Fig.5 #38 See Fig.5 3.5.2.5 Y= 2 at 3mA Max. 12VDC60T FREE 90~95% 1 NEN 1 oy Current Leakage 2VDC 60 Humidity 90~95% LHr AMP #4 AMP Spec : 109-5312 Fig.4 & 78 /See Fig.4 3.5.2.6 te EE bE AGE HO a EL A | BIC KARL AMET SL, 60;CLI FE. .. . Temperature Measure temperature rising by energized Rising 60C Max. under loaded specified | current. current. Fig.7 S38 See Fig.7 AMP #48, AMP Spec : 109-5310 Aik, Method 3.5.3 PRR EERE Mechanical Requirements 35.3.1 | tee? MHeAA) | 2.9-7.8N BRESHAE 100mm/3} = z All ae Contact Mating PACES! ASAE Force Operation Speed: 100mm/min. Measure the force required to mating connectors. AMP #43-AMP Spec : 109-5206 14 Condition 35.32 | 2r#o7 bolikA | 2-7.8N A/F 100mm/5} ra Bae Contact Unmating WRICRT ON ERE Force Operation Speed: 100mm/min. Measure the force required to unmatig connectors. AMP #4AMP Spec : 109-5206 & tt Condition Fig.2 (8 < to be continued) 4o0f13 Rev EO70 SERIES MULTI LOCK I/O CONNECTOR(MLC) | 108-5264 AA wBRIA Fl SUE BAGR A its Para. Test Items Requirements Procedures 3.5.3.3 ao a AH 24 /Pos. 29.4N Max. | #RV/ETEEF 100mm_ 43 = Nees Connector Mating | 3 4/Pos. 39N Max. BART SAE ME Force 4 HR/Pos. 39N Max. Operation Speed : 100mm/inin. Measure the force required to mate 6 fe Pos. 49N Max/ | connectors. 8 HE"Pos. 59N Max. | AMP $i. AMP Spec : 109-5206 At Condit 10 HE, Pos. 68.6N Max. * men 12 f&/Pos. 78.5N Max. 14 H/Paos. 88N Max. 18 *i_/ Pos. 118N Max. 20 #8 Pos, 137N Max. 3.5.3.4 TAY ABS 2 fi /Pos, 1.96~29 N | (ERE 100mm, 43 - vay ss Connector 3 HL Pos. 294~39 N SRE SAA Unmating Force 4 HL Pos. 3.92~39 N Operation Speed : 100mm/min Measure the force required to unmate 6 Pos. 5.9~49 N | connectors. 8 th / Pos. 7.85~59 N | AMP #1/AMP Spec : 109-5206 Beit 0 iti 10 H/ Pas. 9.8~68.8 N ANE Condition 12 fi,Pos. 11.8~78.5 N 14 HE/Pos, 13.7~88 N 18 HEY Pos. 17.7~118N 20 Hi Pos, 19.6~1387 N 3.5.3.5 | 287% + ay | 98N Min. RG BO y 2 SRE a HA ae a ise Pe(Pi 100mm 47 Connector Locking Measure connecter locking strength. Strength Operation Speed : 100mm/min. AMP #144-AMP Spec : 109-5210 ef f/ Condition 353.6 | 34% bee | 14.7N Max. AYR DbEAU YY FCP AOC w # TE 4 Contact Insertion | L2@ ee 7 hYEY POAEMES SOE, Force Measure the force required to insert per contact. contact into housing. AMP #143 AMP Spec : 109-5211 Fig.2 (8 < to be continued) 5 of 13 Rev E.070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 TH A wABE IA E! BLAME PARR AK Para. Test Items Requirements Procedures 3.5.3.7 | Boe Y biRREA) | 59N Min. ay Re ba RASH AR OUL ooE, REE : 00 4 Contact Retention Pt aS mam Force Apply an axial pull-off load to crimped (Primary Lock) wire. Operation Speed : 100mm/min. AMP si. AMP Spec : 109-5212 3.5.3.8 | 4492 htRRIA | 78.6N Min. TID a 8 7b RRR ae RE (=e Rlh) FARE | 100mm/ 4 Contact Retention Measure contact retention force with Force secondary lock set in effect. (secondary lock) Operation Speed : 100mm/min. 3.5.3.9 | Rees ee 4 - 5 | aaa BE Jie Lia ob & BRR ICME Ly Pe tA eect abd ie dan Cri Tensil Crimp Tensil i) 5 ie 72 RIC IA rnp Tensile | Wire Size rump Rensie | MPa + 100mm Strength Strength(min.) mmX{AWG) N Apply an axial pull-offload to crimped wire of contact secured on the tester. 0.224) 68.6 Operation Speed: 100mm/min. 34 . 0.36422) 78.5 AMP #146 ,AMP Spec : 109-5205 0.520) 88 3 tt Condition 0.8518) 127 1.25416) 177 3.5.3.10 | REET A @5+0.1immx*2mm 49N Max. fAtEMUe 100mm/47 Retainer Insertion (Hole) (THK) HRA EB TAA SEE Force Operation Speed:100mm/min. @7+0.1lmm*%2mm 78N Max. Measure the force required to insertion {Hole} (THE) retainer. 3.5.3.11 | 8 /- CRRA 5+0.1mm*0.7mm 69N Min. SERA & SAILS e., Retainer Retention {Hole} (THK) FeP ER AE : 100mm, Force . Apply an axial pull-off load to retainer. 70.imm*0.7mm 147N Min. Operation Speed : 100mm/min. (Hole} (THR) Fig.2 (8 < to be continued) 6 of 13 Rev EANP .070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 JAH Para. cAeR ORE Test Items PAE A Requirements PARR ITI Procedures 3.0.4 fate HY) PERE Environmental Requirements 3.5.4.1 RR 2 a Current Cycling M4 Final: 10m Q Max. pase PH ARRE TE, No ignition is allowed during the test. PAE : F'ig.7 Zhe 45 43FAi SON, 15 1 OFF 200 F- 7 se Applied current ;Fig.7 45 minutes ON 15minutes OFF 200 cycles AMP #14, AMP Spec : 109-5308 3.5.4.2 Hed) (eA) Vibration (High Frequency) wre lusec 422. SIRES Liebe, No electrical discontinuity greater that lusec shall occur. #64/Final: 10m 2 Max. HEH IEA: 20-2001 4 PUGH + 44m/s? dee al: X,Y,2 AERA]: 7% 8 RBI Vibration Frequency : 2~200/ 1 min, Accelerated Velocity : 44m/s* Vibration Direction : X,Y,Z Duration : 8 hours each AMP #8 AMP Spec : 109-5202 Fig.6 648 See Fig.6 3.5.4.3 fn FB fie Physical Shock @SickO Ipsec #24. See Bee Creer e, No electrical discontinuity greater than lusec. shall occur. dE ARE 2O~200/1 47 IVE RE > 44m, 5? dein HA): X de Gop] ; 8 RRA Vibration Frequency: 20~200/1 Min. Accelerated Velocity : 44m/s? Vibration Direction : X Duration: 8 hours AMP 48.7 AMP Space : Fig.8 B68 See Fig.8 109-5208 3.5.4.4 Tit AE (ie 0 12 LBER) Durabilty (Repeated Mate/Unmating) #84 Final: 10m Q Max. Hafe EE > 100mm, 4> PEREIRA : 30 [El Operation Speed : 100mm/min. No. of Cycles : 30 cycles, AMP #143 AMP Spec : 109-5213 Fig.2 (i < to be continued) 7of13 Rev E.070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 ig A PARR IA A BURA BRERA YE Para, Test Items Requirements Procedures 3.5.45 | 7 EO mA iL Final ; 10m 2 Max. FSC 0M OMRE TA, Resistance to Repeated mating/unmating by hand, 30 Koyirt cycles AMP #148 AMP Spec : 109-5215 3.5.4.6 | BASE #14 Final : 10m G Max, 50/120 33. 120C 120 4 = L fe rbapred, Thermal Shock Melty eee Lave # gies, -60C/120min, 120/120min. Making this a cycle, repeat 5 cycles. AMP #88 AMP Spec : 109-5103 4 (+_ Condition 3.5.4.7 | AMEE CE ARR) | eYFinal : 10m Q Max. RE LL ARIF aa 0 2 Humidity, Steady | 7 Sit Current Leakage: | 9788 RH.GOC 48 Fria State 38mA Max. Mated Connector, 90~95% R.H.60C 48 hours AMP #148. AMP Spec : 109-5105 3.5.4.8 | SHAME @14-Final : 10m 9 Max. 5% 7 HE ARERR. 48 RPA bb, Salt Spray MIL-STD-202,101 Subject Unmated connectors to 5% salt concentration for 48 hours: MIL-STD-202, Method 101 AMP #1#8,AMP Spec : 109-5101 th Condition 3.5.4.9 | L#AA (SOs) HI Final: 10m Q Max. SQ: 474% 10ppm. 95% R.H. ale yy fie Industrial Gas tk 24 FTA (S$O2) SOz Gas: 10ppm, 95% R.H. Room temperature 24 hours AMP #1%. AMP Spee : 109-5107 & f4_ Condition 3.5.4.10 | imEe Aen CEN) iJ0/Final > L0m Q Max. 120C, 120 FTAl Temperature Life 120C,120 Hr. (Heat Aging) AMP #8 AMP Spec : 109-5104 26b / Condition Fig.2 (2 < to be continued) 8 of 13 Rev E.070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 a 8 aan El SUA BAR HER Para. Test [tems Requirements Procedures 3.5.4.11 | miaert 1) Final : 10m Max. -5OC+5T, 120 FFA Resistance to Cold -0C+5C, 120hours AMP #143. AMP Spec : 109-5108 2e Condition 3.4412 | 7 tous 35/Final : 10m 2 Max. HbR 2K (Cee fE 60 53 AA iti tie. BE -30C Teing Immerse in boihng water for GO minutes, freeze at -30C 3.5.4.13 | iP EeM: @34Final : 10m 2 Max. JISR5210M AY hb Lbke + 154422 10 PTR 60 4} Dust Bombardment Subject JIS R5210 cement blow 1.5kg per 10 seconds in 15minutes intervals for 60 minutes. AMP #144%,AMP Spec : 109-5110 Fig. 2(# 49 0 -end) 9 of 13 Rev E.070 SERIES MULTI LOCK 1/0 CONNECTOR(MLC) 108-5264 AMP 3.9 Fh ae AE BAER OD aA SRI Product Qualification Test Sequence BGR 1-7 Test Group ZASATA A Test Items 1 [| 2 | 38 | 4 [T 5 [ 6 [ 7 7] && AR IBF Test Orders (a} EEL Inspection Samples Q'TY(b) 5 A 5 5 5 5 5 5 io, ORE ER SE Confirmation of Product. 1 1 1 1 1 i 1,13,19 1 fitk 7 4 Ul Handling Ergonomics 6 9,26 13 20 Moin (Alc wat) 4 4,12,15, 3,6,9 3,6 3,9, Termination Resistance (Specified Current) 18,22,25 12,16 9.12 12,16 ABARAT (1 be sl) 3 $1114, | 25,811, | o594) | 2811 Termination Resistance(Low Level) 17,21,24 15 et 15 fit Dielectric Strength 7 6,17 MS LHL Insulation Resistance 6 5 ) 2 Bit Current Leakage 5,19 4,18 ime + Temperature Rising 23 a? oti AD Connector Mating Force 2 2 aa? 4 8| te A Connector Unmating Force 5 8 SRT Oo 7 RE 7 14 Connector Locking Strength aya } ee 4_/ Contact Insertion Force 2 aaa bh Contact Retention Force 28 15 eae BBS | aoe ME Crimp Tensile Strength g pu-Ietta Retainer Mating Force 2 JAopULEREE A) Retainer Retention Force 3 Bint 1 7 vb Current Cycling 20 dhe 6b (OB J Vibration(High Frequency) 7 on Bl epee Physical Shock 10 = 8 ATE. Resistance to Kajiri 10 4 7 #A (a1 Thermal Shock 14 MME CE BRE) AHumidity(Steady State} 10 La ARNE / Salt Spray 10 TL (so2) Industrial SOz Gas 14 i AE FFA Cit) 4 Vibration and Current Cycling iit tt Temperature life7eat Aging) 7 Fae long 16 i ett. Dust Bombardment 13 (ayee A ORF tt aS & iT ARR eas, Numbers indicate sequence in which tests are performed. (bya RY Number of connector. (ces RIbv PY b -f 0DF+1 A / Applicable to Panel Mount Type for DIA 7 and 5mm Hole only. 10 of 13 Rev .070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 Housing Sn / 75a Le Soe Lo | %) Fower Source Fig.3 Yrap housing surface with metallic foil. Measuring jn. Yemic am (RTE Be Apparatus Al ads __ Connector 7 t Wire Ht thi Sip | | Both fixation @ oll TI _ C Ht Lh a ! + 4 | 90mm. Hy I I I ___ . 1 Measuring triers Table Apparatus n Bll ee a Fig.4 Fig.6 Fig.6 Bet fx HE HMA fee Ha eee Wire Size Current Max, No. of Pas. Reduction Coefficient 0.2mm? DC 6A 1 1 0.3mm? DC 8A 2~3 0.75 0.8mm? DC 11A A~5 0.6 0.85mm? DC 164 6~8 0.65 1,25mm? DC 194 9~12 0.5 13 Min. 0.4 1G LS Ba AICI OBL MEIC A Se aS OPO RILANSA, Note : The acceptable current carrying capacity is obtained by the specified maximum coefficient obtained by the number of contacts above table. Fig.7 Anchor stand Are Commector Tom , TEs Vibration Table thas Fig.8 11 of 13 Rev E.070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 fh RAE Quality Assuarance Provisions: 1. gS 1. Sample Preparation HESERRR IC AAV See [O70 YU AU ee? The test samples to be used for the tests shall be RP way es bOLE BBL 114-5091,5092) io prepared by randomly selected from the current HOV CESLEEH ORE CHALE, production, and crimped in accordance with 114- 5091,8092, Application Specification, Termination of .070 Series Receptacle Contacts. No sample shall be reused, untess otherwise specified. 2, FARRAR A 2. Test Conditions REICTREO VSL PRLS T REAR ED b All the tests shall be performed under any combination & CHERERLER ToT of the following test condition, unless otherwise specified. if BE: 15-35 Temperature: 15~35'C FORTHE: 45~75% Relative Humidity: 456~75% a FE: 86.7~107kPa Atomospheric Pressure: 86.7~107kPa 12 of 13 Rev E070 SERIES MULTI LOCK I/O CONNECTOR(MLC) 108-5264 ANP WAR! & MRE 1 Oi CHS, The applicable product descriptions and part numbers are as shown in Appendix 1. fie 1 Appendix 1 Part Number | Description 173630 Receptacle Contact (0.2~0.3mm7) S Type. 173631 Receptacle Contact (0.5~1.25mm") M Type. 173633 Tab Contact (0.2~-0.3mm?) 5 type. 1736456 Tab Contact .5~1.25mm*) M Type 174463 Plug Housing 2Pos. 174921 Plug Housing 3Pas. 174922 Plug Housing 4Pas. 174923 Plug Housing 6Pas. 175658 Plug Housing 6Pos. 173850 Plug Housing 8Pas. 174465 Plug Housing 10Pos. 173851 Plug Housing 12Pos. 173852 Plug Housing 14Pos. 173853 Plug Housing 18Pos 174952 Plug Housing 20Pos 174460 Cap Housing 2Pos. 174928 Cap Housing 3Pos. Panel Lock Type 174925 Cap Housing 4Pos. Panel Lock Type | 174930 Cap Housing 6Pos. Panel Lock Type 175657 Cap Housing 6Pos. Panel Lock Type 174931 Cap Housing 8Pos. Panel Lock Type 174932 Cap Housing 10Pos. Panel Lock Type 174933 Cap Housing 12Pos. Panel Lock Type 174934 Cap Housing 14Pos. Panel Lock Type 174935 Cap Housing 18Pos. Panel Lock Type 174936 Cap Housing 20Pos. Panel Lock Type 174937 Cap Housing 8Pos. W/Flange 176659 Cap Housing 10Pos. W/Flange 174938 Cap Housing 20Pos. W/Flange 175709 Cap Housing 20Pos. W/Flange 178602 Cap Housing 2Pos. Panel Mount Type for DIA 7mm Hole 1318444 Cap Housing __2Pos. Panel Mount Type for DIA 5mm Hole 13 of 13 Rev E