Spec.No. S0951910BN01 P 1/9 1.Scope This specification applies to Common Mode Choke Coil (PLA10AS2B series). 2.Part Numbering (Ex.) S Product ID Type Applications Structure Safety Standard Inductance (S: certified) Rated Current Winding Mode Lead Dimensions Packaging (R : Standard Type) (D : Sectional Winding Type) (B : Bulk) 3.Rating Item Specification 250V(AC) Rated Voltage Withstand Voltage (between coils) 2000 V(AC)(1minute) or 2400 V(AC)(1second) 100 M Insulation Resistance(between coils500VDC) Winding Temperature rise Operating Temperature Range Storage Temperature Range Safety Standard min. 60 C max. (with Rated Current) -25 to +60 C -25 to +85 C Please use in the condition that operating temperature is 120 max on operating in the final assembled product. Maximum allowable temperature at the surface of coil (ambient temperature + winding temperature rise ) is in accordance with each safety standard that final assembled product is applicable to. Standard type Rated Current (A) Direct Current Resistance ( max.) Inductance (L1,L2) ( min.) 0.3 0.4 0.5 0.6 0.7 0.8 1.0 1.2 1.3 1.5 1.7 2.0 4.0 2.7 1.8 1.2 0.86 0.64 0.46 0.32 0.26 0.22 0.18 0.15 43.0 30.0 20.0 12.0 10.0 7.4 5.5 3.5 3.0 2.2 1.8 1.5 Part No. Rated Current (A) Direct Current Resistance ( max.) Inductance (L1,L2) ( min.) PLA10AS3630R3D2B PLA10AS2230R4D2B PLA10AS1330R5D2B PLA10AS7720R7D2B PLA10AS3621R0D2B PLA10AS2021R3D2B PLA10AS1821R5D2B PLA10AS1321R7D2B PLA10AS9012R0D2B 0.3 0.4 0.5 0.7 1.0 1.3 1.5 1.7 2.0 4.5 2.7 1.6 0.95 0.44 0.25 0.21 0.16 0.12 36.0 22.0 13.0 7.7 3.6 2.0 1.8 1.3 0.9 Part No. PLA10AS4330R3R2B PLA10AS3030R4R2B PLA10AS2030R5R2B PLA10AS1230R6R2B PLA10AS1030R7R2B PLA10AS7420R8R2B PLA10AS5521R0R2B PLA10AS3521R2R2B PLA10AS3021R3R2B PLA10AS2221R5R2B PLA10AS1821R7R2B PLA10AS1522R0R2B Inductance Difference L1-L2 ( max.) 0.43 0.36 0.29 0.22 0.20 0.17 0.14 0.11 0.10 0.09 0.08 0.07 Sectional Winding type Inductance Difference L1-L2 ( max.) 0.39 0.31 0.23 0.17 0.11 0.08 0.08 0.06 0.05 SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0951910BN01 P 2/9 4. Appearance, Dimensions and Equivalent Circuit Diagram See Fig.1 and Fig.2. 5. Marking 5-1.Product (Ex. PLA10AS4330R3R2B) STAMP 433 0R3Lot No. LOT NO. STAMP 433 0R3 VDE mark Company Logo Inductance Rated Current Lot No MANUFACTURE YEARS CABLE ADDRESS TABLE/ EIAJ RC-1001A,2.3 ITEM 5-2. Packaging Product Name 25 mm Amount PCS Lot No TOKYO PARTS INDUSTRIAL CO., LTD. MADE IN 100 mm 6. Specification of Outer Case Outer Case Dimensions(mm) W D H Quantity / BoxPcs 385 310 218 1000 Above outer Case size is typical. It depends on a quantity of an order. 7.Reference test condition <Unless otherwise specified> Temperature : 15 to 35 C Humidity : 25 to 85%(RH) <In case of doubt> Temperature : 20 2 C Humidity : 60 to 70 %(RH) Atmospheric Pressure : 86 to 106 kpa For an AC Voltage, unless otherwise specified, frequency is 50 or 60 Hz, and value of AC Voltage is measured in term of Root-mean-square value. (After, the reference test condition is called room condition.) SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0951910BN01 8.Electrical Performance NO. Item 8-1 Inductance L1,L2 Inductance Difference |L1-L2| TYPE PLA10A Specification Inductance shall meet item 3. P 3/9 Test Method Measuring terminal :T1-T2(L1), T3-T4(L2) Measuring Instrument : 4284A or equivalent Frequency : 1kHz Mode : SERIES DC BIAS : OFF Inductance (Typical) 1mH max Range Measuring Current 1000 H more than 1mH to 10mH max. 10 mH 10 mA more than 10mH 100 mH 1 mA Caution Range shall be fixed when inductance is measured. When using equivalent to 4284A , Measuring Current shall be adjusted on the same value. 8-2 Direct Current Resistance Direct Current Resistance shall meet item 3. Measuring terminal : T1-T2, T3-T4 Ambient Temperature : 20 C 8-3 Temperature rise The surface of coil : 60C max. Applying Current : Rated Current 8-4 Coil humming noise Coil humming noise is little audible. Applying Current : Rated Current AC Voltage : 50Hz or 60Hz, sine wave 8-5 Withstand Voltage Products shall be no failure. 8-6 Insulation Resistance Insulation Resistance shall meet item 3. Measuring terminal : T1/T2-T3/T4 (between coils) Test Voltage : 2000V(AC)(1minute) or 2400V(AC)(1second) Cut-off : 2mA Measuring terminal : T1/T2-T3/T4 (between coils) Test Voltage : 500V(DC) Time : 1 minute 9.Mechanical Performance NO. Item Specification 9-1 Appearance and Dimensions 9-2 Terminal Strength 9-3 Solderability There shall not be a conspicuous dirt, crack and so on. Dimensions shall be as shown in Fig.1 and Fig.2. The Terminal shall not be damaged. (Cutting of lead wire, missing of terminal etc.) Along the circumference of terminal shall be covered with new solder at least 90%. Test Method Visual Inspection Measured with slide calipers The body of product shall be fixed, and the force of 9.8N shall be applied gradually and sustained for 5 seconds to each terminal in axial direction of the terminal. Flux : Ethanol solution of rosin,25(wt)% Pre-heat : 150C 10C, 60s to 90s Solder : Sn-3.0Ag-0.5Cu Solder Temperature : 240 3 C Immersion Time : 3 1 s Immersion Depth : 3.6 0.8 mm from the root of terminal SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. No. 9-4 9-5 S0951910BN01 Item Specification Resistance to soldering heat (In the case of solder bath) 9-6 Resistance to soldering heat (In the case of soldering iron) Vibration 9-7 Shock TYPE PLA10A Products shall meet Table 1 . Table 1 Appearance No damage Inductance Change within 10% Insulation Resistance Withstand Voltage 100 M min. Products shall be no failure. 10.Environmental Performance No. Item Specification 10-1 Temperature Cycle Products shall meet Table 1. 10-2 Humidity 10-3 Cold Resistance 10-4 Heat Resistance 10-5 Heat Life P 4/9 Test Method Flux : Ethanol solution of rosin,25(wt)% Pre-heat : 150C 10C, 60s to 90s Solder : Sn-3.0Ag-0.5Cu Solder Temperature : 270 5 C Immersion Time : 10 1 s Immersion Depth : 3.6 0.8 mm from the root of terminal Then measured after exposure in the room condition for 4 to 24 hours. Tip Temperature : 380 10 C Time : 3s (+1s,-0s) Then measured after exposure in the room condition for 4 to 24 hours Vibration Frequency : 10 to 55 to Hzfor 1 minute Amplitude : 1.5 mm Time and direction : A period of 2 hours in each of 3 mutually perpendicular directions. (Total 6 hours) Maximum Acceleration : 981 m / s2 Normal Duration : 6 ms Wave form : Half-sine wave Velocity Change : 3.75 m / s Direction : along the three mutually perpendicular axes of the product Times : each direction (total 6 times) Test Method 1 cycle : step 1 :-25 C(+0C, -3C) / 30minutes step 2 : Ordinary temp. / 3 minutes max. step 3 : +85 C(+3C, -0C) / 30minutes step 4 : Ordinary temp. / 3 minutes max. Total of 10 cycles Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 40 2 C Humidity : 90 to 95 %(RH) Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : -40 2 C Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 85 2 C Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. Temperature : 85 2 C Test Voltage : 500 V(AC) Time : 1000 h (+24h,-0h) Then measured after exposure in the room condition for 4 to 24 hours. SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0951910BN01 TYPE PLA10A 11. Insertion Loss (Standard type , Typical) Insertion Loss (Sectional winding type , Typical) Measuring circuit (based on MIL-STD-220) Insertion Loss (dB)=20 log (E1 / E2) E1:The output voltage of the signal generator with the component in the circuit E2:The output voltage of the signal generator with the component not in the circuit SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT P 5/9 Spec.No. 12 S0951910BN01 TYPE PLA10A P 6/9 Caution 12-1.Rated Current Operating Current should not exceed the rated value. Even if operating current is under the rated value, adequate ventilation is required to avoid excessive heat generated within the product (common mode choke coil) and from surrounding heat sources. If exceeding these conditions, excessive heat may cause fumes or permanent damage to the product (common mode choke coil). Please ensure that the product (common mode choke coil) is evaluated and confirmed against the specification when it is mounted in your final assembled product. Winding temperature should be less than 120. Maximum allowable temperature at the surface of coil (ambient temperature + winding temperature rise) is in accordance with each safety standard that final assembled products applicable to. When the temperature at winding exceeds maximum allowable temperature of safety standard, the rated current should be derated. 12-2.Surge current Surge current should not exceed 10 times rated current within 1/4 cycle of 50/60Hz commercial power line. Excessive surge current or excessively repeated surge current (with interval between surge : less than 10 seconds) may cause fumes or permanent damage to the product (common mode choke coil). 12-3.Limitation of Applications Please contact us before using our products for the applications listed below which require especially high reliability for the prevention of defects which might directly cause damage to the third party's life, body or property. (1)Aircraft equipment (2)Aerospace equipment (3)Undersea equipment (4)Power plant control equipment (5)Medical equipment (6)Transportation equipment (vehicles, trains, ships, etc.) (7)Traffic signal equipment (8)Disaster prevention / crime prevention equipment (9)Data-processing equipment (10)Application of similar complexity and/or reliability requirements to the applications listed in the above 12-4.Fail-safe Be sure to provide an appropriate fail-safe function on your product to prevent a second damage that may be caused by the abnormal function or the failure of our product. 13.Notice 13-1.Magnetic flux leakage Common Mode Choke Coils generate small amounts magnetic flux leakage that may adversely affect equipment operation according to components arrangement. Testing should be completed by your final assembly product to ensure equipment performance is not effected. 13-2.Coil humming noise Magnetic flux generated between the choke coil windings creates repulsive power between the coil windings. This repulsive power causes the coil winding to vibrate and create a humming noise. The amount of hum produced by the coil windings is proportionate to the amount of harmonic distortion generated by the operating current. This does not influence the electrical performance of the coils, but it should be considered and tested in actual circuit application. 13-3.Soldering conditions (1)Flux, Solder Rosin-based flux should be used. Do not use strong acidic flux with halide content exceeding 0.2(wt)% (chlorine conversion value). Use Sn-3.0Ag-0.5Cu solder. (2) Flow soldering profile. SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0951910BN01 TYPE PLA10A P 7/9 (3)Solder iron Tip temperature : 350C max. Solder Time : 3(+1,-0)s Times : 2 times max. 13-4.Cleaning Avoid cleaning product due to non-waterproof construction. 13-5.Storage and Handling conditions (1)Storage period Use the products within 12 months after delivered. Solderability should be checked if this period is exceeded. (2)Storage condition Storage temperature : -10 to +40 Relative humidity : 30 to 70% Products should be storaged without sudden changes in temperature and humidity. Don't keep products in corrosive gases such as sulfur, chlorine gas or acid, or it may cause oxidation of lead terminals resulting in poor solderability or corrosion of windings. Products should be storaged on the palette for prevention of the influence from humidity, dust and so on. Products should be storaged in the warehouse without heat shock, vibration, direct sunlight and so on. (3)Handling conditions Care should be taken when transporting or handling products to avoid excessive vibration or mechanical shock. 13-6.Other Please do not proceed productsd secondary, like processing of lead or pouring a resin 14. Country of origin, Production Plant MADE IN CHINA [SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO.,LTD:6/F, 8TH Building, Longhu Processing Disteict, SHANTOU SEZ, Guangdong, China.] 15. Note 15-1.Please make sure that your product has been evaluated in view of your specifications with our product being mounted to your product. 15-2.You are requested not to use our product deviating from the agreed specifications. 15-3.Please return one duplicate of this product specification to us with your signature to acknowledge your receipt. If the duplicate is not returned by two month after issued date, the product specification will be deemed to have been received by you. 15-4.We consider it not appropriate to include any terms and conditions with regard to the business transaction in the product specifications, drawings or other technical documents. Therefore, if your technical documents as above include such terms and conditions such as warranty clause, product liability clause, or intellectual property infringement liability clause, they will be deemed to be invalid. SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT Spec.No. S0951910BN01 TYPE PLA10A Fig. 1 PLA10A Appearance and Dimensions (Standard Type) Unit Weight (Typical value) 7.2 Material NO. 1 2 3 4 5 Item Core Spring Bobbin Coil Terminal Material Ferrite SUS301 Phenolic(PF) : PM-8315UL94V-0 Polyurethane Enameled Copper Wire 2UEW Solder coated CP wire (Sn-5Cu) SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT P 8/9 Spec.No. S0951910BN01 TYPE PLA10A Fig. 2 PLA10A Appearance and Dimensions (Sectional Winding Type) Material NO. 1 2 3 4 5 Item Core Spring Bobbin Coil Terminal Material Ferrite SUS301 Phenolic(PF) : PM-8315UL94V-0 Polyurethane Enameled Copper Wire 2UEW Solder coated CP wire (Sn-5Cu) SHANTOU SPECIAL ECONOMIC ZONE TOKYO PARTS CO., LTD. RD DEPARTMENT P 9/9