19-0224; Rev 3; 7/00 ANUAL N KIT M EET IO T A U EVAL TA SH WS DA FOLLO 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller ____________________________Features The MAX767 is a high-efficiency, synchronous buck controller IC dedicated to converting a fixed 5V supply into a tightly regulated 3.3V output. Two key features set this device apart from similar, low-voltage step-down switching regulators: high operating frequency and all N-channel construction in the application circuit. The 300kHz operating frequency results in very small, lowcost external surface-mount components. The inductor, at 3.3H for 5A, is physically at least five times smaller than inductors found in competing solutions. All N-channel construction and synchronous rectification result in reduced cost and highest efficiency. Efficiency exceeds 90% over a wide range of loading, eliminating the need for heatsinking. Output capacitance requirements are low, reducing board space and cost. The MAX767 is a monolithic BiCMOS IC available in 20-pin SSOP packages. For other fixed output voltages and package options, please consult the factory. ________________________Applications >90% Efficiency 700A Quiescent Supply Current 120A Standby Supply Current 4.5V-to-5.5V Input Range Low-Cost Application Circuit All N-Channel Switches Small External Components Tiny Shrink-Small-Outline Package (SSOP) Predesigned Applications: Standard 5V to 3.3V DC-DC Converters up to 10A High-Accuracy Pentium P54C VR-Spec Supply Fixed Output Voltages Available: 3.3V (Standard) 3.45V (High-Speed PentiumTM) 3.6V (PowerPCTM) _______________Ordering Information PINPACKAGE REF TOL 0C to +70C 20 SSOP 1.8% 3.3 0C to +70C 20 SSOP 1.8% 3.45 MAX767SCAP 0C to +70C 20 SSOP 1.8% 3.6 MAX767TCAP 0C to +70C 20 SSOP 1.2% 3.3 MAX767C/D 0C to +70C Dice* PART TEMP. RANGE Local 5V-to-3.3V DC-DC Conversion MAX767CAP Microprocessor Daughterboards MAX767RCAP Power Supplies up to 10A or More _________Typical Application Circuit -- VOUT (V) -- Ordering Information continued at end of data sheet. * Contact factory for dice specifications. __________________Pin Configuration INPUT 4.5V TO 5.5V TOP VIEW VCC ON BST DH 3.3H OUTPUT 3.3V AT 5A LX MAX767 CS 1 20 FB SS 2 19 DH ON 3 18 LX GND 4 DL REF MAX767 17 BST GND 5 16 DL PGND GND 6 15 VCC CS GND 7 14 VCC FB REF 8 13 PGND GND SYNC 9 12 N.C. VCC 10 11 GND SSOP Pentium is a trademark of Intel. PowerPC is a trademark of IBM. ________________________________________________________________ Maxim Integrated Products 1 For price, delivery, and to place orders, please contact Maxim Distribution at 1-888-629-4642, or visit Maxim's website at www.maxim-ic.com. MAX767 ________________General Description MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller ABSOLUTE MAXIMUM RATINGS VCC to GND .................................................................-0.3V, +7V PGND to GND ........................................................................2V BST to GND ...............................................................-0.3V, +15V LX to BST.....................................................................-7V, +0.3V Inputs/Outputs to GND (ON, REF, SYNC, CS, FB, SS) .....................-0.3V, VCC + 0.3V DL to PGND .....................................................-0.3V, VCC + 0.3V DH to LX...........................................................-0.3V, BST + 0.3V REF Short to GND.......................................................Momentary REF Current.........................................................................20mA Continuous Power Dissipation (TA = +70C) 20-Pin SSOP (derate 8.00mW/C above +70C) ..........640mW Operating Temperature Ranges: MAX767CAP/MAX767_CAP.................................0C to +70C MAX767EAP/MAX767_EAP ..............................-40C to +85C Lead Temperature (soldering, 10s) .................................+300C Stresses beyond those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VCC = ON = 5V, GND = PGND = SYNC = 0V, IREF = 0mA, TA = TMIN to TMAX, unless otherwise noted. Typical values are at TA = +25C.) CONDITIONS PARAMETER VCC Input Supply Range Output Voltage (FB) 0mV < (CS - FB) < 80mV, MAX767, MAX767T 4.5V < VCC < 5.5V MAX767R (includes load and MAX767S line regulation) Load Regulation (CS - FB) = 0mV to 80mV Line Regulation VCC = 4.5V to 5.5V VCC Fault Lockout Voltage Falling edge, hysteresis = 1% Current-Limit Voltage CS - FB SS Source Current SS Fault Sink Current Reference Voltage (REF) MIN 4.5 TYP MAX 5.5 3.17 3.35 3.46 3.32 3.50 3.60 3.46 3.65 3.75 2.5 V % 0.1 3.80 UNITS V % 4.20 V mV 80 100 120 2.50 4 6.5 2 A mA MAX767, MAX767R, MAX767S 3.24 3.30 3.36 MAX767T 3.26 3.30 3.34 V VCC Standby Current ON = 0V, VCC = 5.5V 120 200 A VCC Quiescent Current FB = CS = 3.5V 0.7 1.0 mA Oscillator Frequency SYNC = 3.3V SYNC = 0V or 5V 300 200 340 260 350 kHz Oscillator SYNC Range 240 SYNC High Pulse Width 200 ns SYNC Low Pulse Width 200 ns SYNC Rise/Fall Time Not tested Oscillator Maximum Duty Cycle SYNC = 3.3V SYNC = 0V Input Low Voltage SYNC, ON Input High Voltage ON SYNC Input Current SYNC, ON = 0V or 5V DL Sink/Source Current DL = 2V 1 A DH Sink/Source Current (BST - LX) = 4.5V, DH = 2V 1 A DL On Resistance High or low 7 DH On Resistance High or low, (BST - LX) = 4.5V 7 2 200 kHz 89 92 95 ns % 0.8 2.40 VCC - 0.5 V V 1 _______________________________________________________________________________________ A 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller 70 80 70 60 50 0.001 0.01 0.1 1 10 0.01 0.1 1 OUTPUT CURRENT (A) EFFICIENCY vs. OUTPUT CURRENT (7A CIRCUIT) EFFICIENCY vs. OUTPUT CURRENT (10A CIRCUIT) 10 EFFICIENCY (%) 70 80 70 0.001 0.01 0.1 1 10 OUTPUT CURRENT (A) 0.001 0.01 0.1 1 SYNC = REF (300kHz) 100 10 1 0.1 10 0.001 0.01 0.1 1 10 100 LOAD CURRENT (% FULL LOAD) OUTPUT CURRENT (A) IDLE-MODE WAVEFORMS PWM-MODE WAVEFORMS 3.3V OUTPUT 50mV/div, AC COUPLED 3.3V OUTPUT 50mV/div, AC COUPLED LX 5V/div LX 5V/div 5s/div ILOAD = 300mA 10 0.01 50 50 1 1000 60 60 0.1 0.01 SWITCHING FREQUENCY vs. PERCENT OF FULL LOAD 90 80 0.001 OUTPUT CURRENT (A) MAX767-05 MAX767-04 100 90 70 50 0.001 OUTPUT CURRENT (A) 100 80 60 SWITCHING FREQUENCY (kHz) 50 MAX767-03 90 EFFICIENCY (%) 80 60 EFFICIENCY (%) 100 90 EFFICIENCY (%) EFFICIENCY (%) 90 EFFICIENCY vs. OUTPUT CURRENT (5A CIRCUIT) MAX767-02 100 MAX767-01 100 EFFICIENCY vs. OUTPUT CURRENT (3A CIRCUIT) MAX767-06 EFFICIENCY vs. OUTPUT CURRENT (1.5A CIRCUIT) MAX767 __________________________________________Typical Operating Characteristics (Circuit of Figure 1 (5A configuration), VIN = 5V, oscillator frequency = 300kHz, TA = +25C, unless otherwise noted.) 1s/div ILOAD = 5A _______________________________________________________________________________________ 3 MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller _____________________________Typical Operating Characteristics (continued) (Circuit of Figure 1 (5A configuration), VIN = 5V, oscillator frequency = 300kHz, TA = +25C, unless otherwise noted.) 1.5A CIRCUIT LOAD-TRANSIENT RESPONSE 3A CIRCUIT LOAD-TRANSIENT RESPONSE 1.5A 3A LOAD CURRENT LOAD CURRENT 0A 0A 3.3V OUTPUT 50mV/div AC-COUPLED 3.3V OUTPUT 50mV/div AC-COUPLED 200s/div 200s/div 7A CIRCUIT LOAD-TRANSIENT RESPONSE 5A CIRCUIT LOAD-TRANSIENT RESPONSE 7A 5A LOAD CURRENT LOAD CURRENT 0A 0A 3.3V OUTPUT 50mV/div AC-COUPLED 3.3V OUTPUT 50mV/div AC-COUPLED 200s/div 200s/div 10A CIRCUIT LOAD-TRANSIENT RESPONSE 10A LOAD CURRENT 0A 3.3V OUTPUT 50mV/div AC-COUPLED 200s/div 4 _______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller PIN NAME FUNCTION 1 CS Current-sense input: +100mV = nominal current-limit level referred to FB. 2 SS 3 ON Soft-start input. Ramp time to full current limit is 1ms/nF of capacitance to GND. ----- ON/OFF control input to disable the PWM. Tie directly to VCC for automatic start-up. 4-7, 11 GND Low-current analog ground. Feedback reference point for the output. 8 REF 3.3V internal reference output. Bypass to GND with 0.22F minimum capacitor. 9 SYNC 10, 14, 15 VCC Supply voltage input: 4.5V to 5.5V 12 N.C. No internal connection 13 PGND 16 DL Gate-drive output for the low-side synchronous rectifier MOSFET 17 BST Boost capacitor connection (0.1F) 18 LX Inductor connection. Can swing 2V below GND without latchup. 19 DH Gate-drive output for the high-side MOSFET 20 FB Feedback and current-sense input for the PWM Oscillator control/synchronization input. Connect to VCC or GND for 200kHz; connect to REF for 300kHz. For external clock synchronization in the 240kHz to 350kHz range, a high-to-low transition causes a new cycle to start. Power ground INPUT 4.5V TO 5.5V R2 C4 4.7F SHUTDOWN ON/OFF ON 10 D1 SMALLSIGNAL SCHOTTKY VCC BST DH N1 C3 0.1F L1 C5 (OPTIONAL) R1 OUTPUT 3.3V LX MAX767 0.01F C1 D2 SS DL N2 C2 PGND SYNC CS REF FB GND C6 0.22F Figure 1. Standard Application Circuit _______________________________________________________________________________________ 5 MAX767 ______________________________________________________________Pin Description MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller _____Standard Application Circuits This data sheet shows five predesigned circuits with output current capabilities from 1.5A to 10A. Many users will find one of these standard circuits appropriate for their needs. If a standard circuit is used, the remainder of this data sheet (Detailed Description and Applications Information and Design Procedure) can be bypassed. Figure 1 shows the Standard Application Circuit. Table 1 gives component values and part numbers for five different implementations of this circuit: 1.5A, 3A, 5A, 7A, and 10A output currents. Each of these circuits is designed to deliver the full rated output load current over the temperature range listed. In addition, each will withstand a short circuit of several seconds duration from the output to ground. If the circuit must withstand a continuous short circuit, refer to the Short-Circuit Duration section for the required changes. Layout and Grounding Good layout is necessary to achieve the designed output power, high efficiency, and low noise. Good layout includes the use of a ground plane, appropriate component placement, and correct routing of traces using appropriate trace widths. The following points are in order of decreasing importance. 1. A ground plane is essential for optimum performance. In most applications, the circuit will be located on a multilayer board and full use of the four or more copper layers is recommended. Use the top and bottom layers for interconnections and the inner layers for an uninterrupted ground plane. 2. Because the sense resistance values are similar to a few centimeters of narrow traces on a printed circuit board, trace resistance can contribute significant errors. To prevent this, Kelvin connect CS and FB to the sense resistor; i.e., use separate traces not carrying any of the inductor or load current, as shown in Figure 2. These signals must be carefully shielded from DH, DL, BST, and the LX node. Important: place the sense resistor as close as possible to and no further than 10mm from the MAX767. 3. Place the LX node components N1, N2, L1, and D2 as close together as possible. This reduces resistive and switching losses and confines noise due to ground inductance. 4. The input filter capacitor C1 should be less than 10mm away from N1's drain. The connecting copper trace carries large currents and must be at least 2mm wide, preferably 5mm. 6 5. Keep the gate connections to the MOSFETs short for low inductance (less than 20mm long and more than 0.5mm wide) to ensure clean switching. 6. To achieve good shielding, it is best to keep all switching signals (MOSFET gate drives DH and DL, BST, and the LX node) on one side of the board and all sensitive nodes (CS, FB, and REF) on the other side. 7. Connect the GND and PGND pins directly to the ground plane, which should ideally be an inner layer of a multilayer board. _______________Detailed Description Note: The remainder of this document contains the detailed information necessary to design a circuit that differs substantially from the five standard application circuits. If you are using one of the predesigned standard circuits, the following sections are provided only for your reading pleasure. The MAX767 converts a 4.5V to 5.5V input to a 3.3V output. Its load capability depends on external components and can exceed 10A. The 3.3V output is generated by a current-mode, pulse-width-modulation (PWM) step-down regulator. The PWM regulator operates at either 200kHz or 300kHz, with a corresponding tradeoff between somewhat higher efficiency (200kHz) and smaller external component size (300kHz). The MAX767 also has a 3.3V, 5mA reference voltage. Faultprotection circuitry shuts off the output should the reference lose regulation or the input voltage go below 4V (nominally). External components for the MAX767 include two Nchannel MOSFETs, a rectifier, and an LC output filter. The gate-drive signal for the high-side MOSFET, which must exceed the input voltage, is provided by a boost circuit that uses a 0.1F capacitor. The synchronous rectifier keeps efficiency high by clamping the voltage across the rectifier diode. An external low-value current-sense resistor sets the maximum current limit, preventing excessive inductor current during start-up or under short-circuit conditions. An optional external capacitor sets the programmable soft-start, reducing in-rush surge currents upon start-up and providing adjustable power-up time. The PWM regulator is a direct-summing type, lacking a traditional integrator-type error amplifier and the phase shift associated with it. It therefore does not require external feedback-compensation components, as long as you follow the ESR guidelines in the Applications Information and Design Procedure sections. _______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller MAX767 Table 1. Component Values Part 1.5A Circuit L1 10H Sumida CDR74B-100 R1 N1, N2 3A Circuit 5A Circuit 5H Sumida CDR125 DRG# 4722-JPS-001 3.3H Coilcraft DO3316-332 0.012 0.04 0.02 DD WSL-2512-R012 IRC LR2010-01-R040 IRC LR2010-01-R020 or 2 x 0.025 or DD WSL-2512-R040 or DD WSL-2512-R020 IRC LR2010-01-R025 (in parallel) International Siliconix Si9410DY, Rectifier IRF7101, International Siliconix Si9936DY Rectifier IRF7101 Motorola or Motorola or Motorola MTD20N03HDL MMDF3N03HD MMDF3N03HD (dual N-channel) (both FETs in parallel) 7A Circuit 2.1H, 5m Coiltronics CTX03-12338-1 10A Circuit 1.5H, 3.5m Coiltronics CTX03-12357-1 3 x 0.020 3 x 0.025 IRC LR2010-01-R020 IRC LR2010-01-R025 or 2 x 0.012 or DD WSL-2512-R025 DD WSL-2512-R012 (in parallel) (in parallel) Motorola MTD75N03HDL (N1) MTD20N03HDL (N2) Motorola MTD75N03HDL C1 47F, 20V AVX TPSD476K020R 2 x 47F, 20V AVX TPSD476K020R 220F, 10V Sanyo OS-CON 10SA220M 2 x 100F, 10V Sanyo OS-CON 10SA100M 2 x 220F, 10V Sanyo OS-CON 10SA220M C2 220F, 6.3V Sprague 595D227X06R3D2B 2 x 150F, 10V Sprague 595D157X0010D7T 2 x 220F, 10V Sanyo OS-CON 10SA220M 2 x 220F, 10V Sanyo OS-CON 10SA220M 4 x 220F, 10V Sanyo OS-CON 10SA220M D2 1N5817 Nihon EC10QS02, or Motorola MBRS120T3 1N5817 Nihon EC10QS02, or Motorola MBRS120T3 1N5820 Nihon NSQ03A02, or Motorola MBRS340T3 1N5820 Nihon NSQ03A02, or Motorola MBRS340T3 1N5820 Nihon NSQ03A02, or Motorola MBRS340T3 to +85C to +85C to +85C to +85C to +85C Temp. Range Table 2. Component Suppliers Company Factory Fax [Country Code] USA Telephone AVX [1] (803) 626-3123 (803) 946-0690 (800) 282-4975 Coilcraft [1] (847) 639-1469 (847) 639-6400 Coiltronics [1] (561) 241-9339 (561) 241-7876 DD [1] (402) 563-6418 (402) 564-3131 IRC [1] (512) 992-3377 (512) 992-7900 International Rectifier [1] (310) 322-3332 (310) 322-3331 Motorola [1] (602) 994-6430 (602) 303-5454 Nihon [81] 3-3494-7414 (805) 867-2555 Sanyo [81] 7-2070-1174 (619) 661-6835 Siliconix [1] (408) 970-3950 (408) 988-8000 Sprague [1] (603) 224-1430 (603) 224-1961 Sumida [81] 3-3607-5144 (847) 956-0666 _______________________________________________________________________________________ 7 MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller FAT, HIGH-CURRENT TRACES because the minimum-current comparator immediately resets the high-side latch at the beginning of each cycle, unless the FB signal falls below the reference voltage level. MAIN CURRENT PATH Soft-Start SENSE RESISTOR MAX767 Connecting a capacitor from the soft-start pin (SS) to ground allows a gradual build-up of the 3.3V output after power is applied or ON is driven high. When ON is low, the soft-start capacitor is discharged to GND. When ON is driven high, a 4A constant current source charges the capacitor up to 4V. The resulting ramp voltage on SS linearly increases the current-limit comparator set-point, increasing the duty cycle to the external power MOSFETs. With no soft-start capacitor, the full output current is available within 10s (see Applications Information and Design Procedure section). Synchronous Rectifier Figure 2. Kelvin Connections for the Current-Sense Resistor The main gain block is an open-loop comparator that sums four signals: output voltage error signal, currentsense signal, slope-compensation ramp, and the 3.3V reference. This direct-summing method approaches the ideal of cycle-by-cycle control of the output voltage. Under heavy loads, the controller operates in full PWM mode. Every pulse from the oscillator sets the output latch and turns on the high-side switch for a period determined by the duty factor (approximately VOUT / VIN). As the high-side switch turns off, the synchronous rectifier latch is set; 60ns later, the low-side switch turns on. The low-side switch stays on until the beginning of the next clock cycle (in continuous-conduction mode) or until the inductor current reaches zero (in discontinuous-conduction mode). Under fault conditions where the inductor current exceeds the 100mV current-limit threshold, the high-side latch resets and the high-side switch turns off. At light loads, the inductor current fails to exceed the 25mV threshold set by the minimum-current comparator. When this occurs, the PWM goes into Idle-ModeTM, skipping most of the oscillator pulses to reduce the switching frequency and cut back switching losses. The oscillator is effectively gated off at light loads Synchronous rectification allows for high efficiency by reducing the losses associated with the Schottky rectifier. Also, the synchronous-rectifier MOSFET is necessary for correct operation of the MAX767's boost gatedrive supply. When the external power MOSFET (N1) turns off, energy stored in the inductor causes its terminal voltage to reverse instantly. Current flows in the loop formed by the inductor (L1), Schottky diode (D2), and the load-- an action that charges up the output filter capacitor (C2). The Schottky diode has a forward voltage of about 0.5V which, although small, represents a significant power loss and degrades efficiency. The synchronous-rectifier MOSFET parallels the diode and is turned on by DL shortly after the diode conducts. Since the synchronous rectifier's on resistance (rDS(ON)) is very low, the losses are reduced. The synchronous-rectifier MOSFET is turned off when the inductor current falls to zero. The MAX767's internal break-before-make timing ensures that shoot-through (both external switches turned on at the same time) does not occur. The Schottky rectifier conducts during the time that neither MOSFET is on, which improves efficiency by preventing the synchronous-rectifier MOSFET's lossy body diode from conducting. The synchronous rectifier works under all operating conditions, including discontinuous-conduction mode and idle-mode. Idle-Mode is a trademark of Maxim Integrated Products. 8 _______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller MAX767 CS 1X VCC 60kHz LPF REF FB MAIN PWM COMPARATOR +3.3V REFERENCE BST R LEVEL SHIFT Q S DH LX SLOPE COMP 4V MINIMUM CURRENT (IDLE-MODE) 25mV VCC CURRENT LIMIT 4A FAULT SHOOTTHROUGH CONTROL 2.8V 0mV TO 100mV 30R SS 3.3V N 200kHz/300kHz OSCILLATOR ON 1R ON SYNCHRONOUS RECTIFIER CONTROL R VCC Q LEVEL SHIFT S MAX767 DL PGND SYNC Figure 3. MAX767 Block Diagram _______________________________________________________________________________________ 9 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller MAX767 Modes of Operation VIN C1 VCC MAX767 D1 BST VOUT %ON = ________ VIN C3 DH LEVEL TRANSLATOR N1 LX PWM L1 VCC DL N2 Figure 4. Boost Supply for High-Side Gate Driver Gate-Driver Boost Supply Gate-drive voltage for the high-side N-channel switch is generated with the flying-capacitor boost circuit shown in Figure 4. The capacitor (C3) is alternately charged from the 5V input via the diode (D1) and placed in parallel with the high-side MOSFET's gate-source terminals. On start-up, the synchronous rectifier (low-side) MOSFET (N2) forces LX to 0V and charges the BST capacitor to 5V. On the second half-cycle, the PWM turns on the high-side MOSFET (N1); it does this by closing an internal switch between BST and DH, which connects the capacitor to the MOSFET gate. This provides the necessary enhancement voltage to turn on the high-side switch, an action that "boosts" the 5V gate-drive signal above the input voltage. Ringing seen at the high-side MOSFET gates (DH) in discontinuous-conduction mode (light loads) is a natural operating condition. It is caused by the residual energy in the tank circuit, formed by the inductor and stray capacitance at the LX node. The gate-driver negative rail is referred to LX, so any ringing there is directly coupled to the gate-drive supply. 10 PWM Mode Under heavy loads--over approximately 25% of full load--the supply operates as a continuous-current PWM supply (see Typical Operating Characteristics). The duty cycle, %ON, is approximately: Current flows continuously in the inductor: first, it ramps up when the power MOSFET conducts; second, it ramps down during the flyback portion of each cycle as energy is put into the inductor and then discharged into the load. Note that the current flowing into the inductor when it is being charged is also flowing into the load, so the load is continuously receiving current from the inductor. This minimizes output ripple and maximizes inductor use, allowing very small physical and electrical sizes. Output ripple is primarily a function of the filter capacitor's effective series resistance (ESR), and is typically under 50mV (see Design Procedure section). Idle-Mode Under light loads (<25% of full load), the MAX767 enhances efficiency by turning the drive voltage on and off for only a single clock period, skipping most of the clock pulses entirely. Asynchronous switching, seen as "ghosting" on an oscilloscope, is thus a normal operating condition whenever the load current is less than approximately 25% of full load. At certain input voltage and load conditions, a transition region exists where the controller can pass back and forth from idle-mode to PWM mode. In this situation, short pulse bursts occur, which make the current waveform look erratic but do not materially affect the output ripple. Efficiency remains high. Current Limiting The voltage between CS and FB is continuously monitored. An external, low-value shunt resistor is connected between these pins, in series with the inductor, allowing the inductor current to be continuously measured throughout the switching cycle. Whenever this voltage exceeds 100mV, the drive voltage to the external high-side MOSFET is cut off. This protects the MOSFET, the load, and the input supply in case of short circuits or temporary load surges. The current-limiting resistance is typically 20m for 3A. ______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller Internal Reference The internal 3.3V bandgap reference (REF) remains active, even when the switching regulator is turned off. It can furnish up to 5mA, and can be used to supply memory keep-alive power or for other purposes. Bypass REF to GND with 0.22F, plus 1F/mA of load current. Applications Information and __________________Design Procedure Most users will be able to work with one of the standard application circuits; others may want to implement a circuit with an output current rating that lies between or beyond the standard values. If you want an output current level that lies between two of the standard application circuits, you can interpolate many of the component values from the values given for the two circuits. These components include the input and output filter capacitors, the inductor, and the sense resistor. The capacitors must meet ESR and ripple current requirements (see Input Filter Capacitor and Output Filter Capacitor sections). The inductor must meet the required current rating (see Inductor section). You may use the rectifier and MOSFETs specified for the circuit with the greater output current capability, or choose a new rectifier and MOSFETs according to the requirements detailed in the Rectifier and MOSFET Switches sections. For more complete information, or for output currents in excess of 10A, refer to the design information in the following sections. Inductor, L1 Three inductor parameters are required: the inductance value (L), the peak inductor current (ILPEAK), and the coil resistance (RL). The inductance is: 1.32 L1 = ______________ f x IOUT x LIR where: f = switching frequency, normally 300kHz IOUT = maximum 3.3V DC load current (A) LIR = ratio of inductor peak-to-peak AC current to average DC load current, typically 0.3. A higher LIR value allows smaller inductance, but results in higher losses and ripple. The highest peak inductor current (ILPEAK) equals the DC load current (IOUT) plus half the peak-to-peak AC inductor current (ILPP). The peak-to-peak AC inductor current is typically chosen as 30% of the maximum DC load current, so the peak inductor current is 1.15 x IOUT. The peak inductor current at any load is given by: 1.32 ILPEAK = IOUT + __________ 2 x f x L1 The coil resistance should be as low as possible, preferably in the low milliohms. The coil is effectively in series with the load at all times, so the wire losses alone are approximately: Power Loss = IOUT2 x RL In general, select a standard inductor that meets the L, ILPEAK, and RL requirements. If a standard inductor is unavailable, choose a core with an LI 2 parameter greater than L x ILPEAK2, and use the largest wire that will fit the core. Current-Sense Resistor, R1 The current-sense resistor must carry the peak current in the inductor, which exceeds the full DC load current. The internal current limiting starts when the voltage across the sense resistors exceeds 100mV nominally, 80mV minimum. Use the minimum value to ensure adequate output current capability: R1 = 80mV / ILPEAK. The low VIN/VOUT ratio creates a potential problem with start-up under full load or with load transients from noload to full load. If the supply is subjected to these conditions, reduce the sense resistor: 70mV R1 = ------ ILPEAK Since the sense-resistance values are similar to a few centimeters of narrow traces on a printed circuit board, trace resistance can contribute significant errors. To prevent this, Kelvin connect the CS and FB pins to the sense resistors; i.e., use separate traces not carrying any of the inductor or load current, as shown in Figure 2. ______________________________________________________________________________________ 11 MAX767 Oscillator Frequency The SYNC input controls the oscillator frequency. Connecting SYNC to GND or to VCC selects 200kHz operation; connecting it to REF selects 300kHz operation. SYNC can also be driven with an external 240kHz to 350kHz CMOS/TTL source to synchronize the internal oscillator. Normally, 300kHz operation is chosen to minimize the inductor and output filter capacitor sizes, but 200kHz operation may be chosen for a small (about 1%) increase in efficiency at heavy loads. MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller Place R1 as close as possible to the MAX767, preferably less than 10mm. Run the traces at minimum spacing from one another. If they are longer than 20mm, bypass CS to FB with a 1nF capacitor placed as close as possible to these pins. The wiring layout for these traces is critical for stable, low-ripple outputs (see Layout and Grounding section). In idle-mode, the ripple has a capacitive and a resistive component: . 0.0004 x L VOUT(RPL) (C) = _____________ x 0.89 Volts R12 x C2 Input Filter Capacitor, C1 Use at least 6F per watt of output power for C1. If the 5V input is some distance away or comes through a PC bus, greater capacitance may be desirable to improve the load-transient response. Use a low-ESR capacitor located no further than 10mm from the MOSFET switch (N1) to prevent ringing. The ripple current rating must be at least IRMS = 0.5 x IOUT. For high-current applications, two or more capacitors in parallel may be needed to meet these requirements. The ESR of C1 is effectively in series with the input. The resistive dissipation of C1, IRMS2 x ESRC1, can significantly impact the circuit's efficiency. Output Filter Capacitor, C2 The output filter capacitor determines the loop stability, output voltage ripple, and output load-transient response. Stability To ensure stability, stay above the minimum capacitance value and below the maximum ESR value. These values are: 3 C2 > ---- F R1 and ESRC2 < R1 Be sure to satisfy both these requirements. To achieve the low ESR required, it may be appropriate to parallel two or more capacitors and/or use a total capacitance 2 or 3 times larger than the calculated minimum. Output Ripple The output ripple in continuous-conduction mode is: VOUT(RPL) = IOUT(max) x LIR x 1 (ESRC2 + -------------- ) 2 x x f x C2 where f is the switching frequency (200kHz or 300kHz). 12 x ESRC2 VOUT(RPL) (R) = 0.02 _____________ R1 The total ripple, VOUT(RPL), can be approximated as follows: if VOUT(RPL) (R) < 0.5 VOUT(RPL) (C) then VOUT(RPL) = VOUT(RPL)(C) otherwise VOUT(RPL) = 0.5 VOUT(RPL) (C) + VOUT(RPL) (R) Load-Transient Performance In response to a large step increase in load current, the output voltage will sag for several microseconds unless C2 is increased beyond the values that satisfy the above requirements. Note that an increase in capacitance is all that's required to improve the transient response, and that the ESR requirements don't change. Therefore, the added capacitance can be supplied by an additional low-cost bulk capacitor in parallel with the normal low-ESR switching-regulator capacitor. The equation for voltage sag under a step load change is: ISTEP2 x L VSAG = ________________________________ 2 x C2 x (VIN(min) x DMAX - 3.3V) where DMAX is the maximum duty cycle. Higher duty cycles are possible when the oscillator frequency is reduced to 200kHz, since fixed propagation delays through the PWM comparator become a lesser part of the whole period. The tested worst-case limit for DMAX is 92% at 200kHz or 89% at 300kHz. Lower inductance values can reduce the filter capacitance requirement, but only at the expense of increased output ripple (due to higher peak currents). ______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller Rectifier, D2 Use a 1N5817 or similar Schottky diode for applications up to 3A, or a 1N5820 for up to 10A. Surface-mount equivalents are available from N.I.E.C. with part numbers EC10QS02 and NSQ03A02, or from Motorola with part numbers MBRS120T3 and MBRS320T3. D2 must be a Schottky diode to prevent the lossy MOSFET body diode from turning on. Soft-Start A capacitor connected from GND to SS causes the supply's current-limit level to ramp up slowly. The ramp time to full current limit is approximately 1ms for every nF of capacitance on SS, with a minimum value of 10s. Typical values for the soft-start capacitor are in the 10nF to 100nF range; a 5V rating is sufficient. The time required for the output voltage to ramp up to its rated value depends upon the output load, and is not necessarily the same as the time it takes for the current limit to reach full capacity. Duty Cycle The duty cycle for the high-side MOSFET (N1) in continuous-conduction mode is: 100% x ( VOUT + VN2) ___________________ VIN - VN1 where: VOUT = 3.3V VIN = 5V VN1 and VN2 = ILOAD x rDS(ON) for each MOSFET. It is apparent that, in continuous-conduction mode, N1 will conduct for about twice the time as N2. Under shortcircuit conditions, however, N2 can conduct as much 90% of the time. If there is a significant chance of short circuiting the output, select N2 to handle the resulting duty cycle (see Short-Circuit Duration section). MOSFET Switches, N1 and N2 The two N-channel MOSFETs must be "logic-level" FETs; that is, they must be fully on (have low rDS(ON)) with only 4V gate-source drive voltage. For high-current applications, FETs with low gatethreshold voltage specifications (i.e., maximum VGS(TH) = 2V rather than 3V) are preferred. In addition, they should have low total gate charge (<70nC) to minimize switching losses. For output currents in excess of the five standard application circuits, placing MOSFETs with very low gate charge in parallel increases output current and lowers resistive losses. N2 does not normally require the same current capacity as N1 because it conducts only about 33% of the time, while N1 conducts about 66% of the time. Short-Circuit Duration At their highest rated temperatures (+70C or +85C), each of the five standard application circuits will withstand a short circuit of several seconds duration. In most cases, the MAX767 will be used in applications where long-term short circuiting of the output is unlikely. If it is desirable for the circuit to withstand a continuous short circuit, the MOSFETs must be able to dissipate the required power. This depends on physical factors such as the mounting of the transistor, any heatsinking used, and ventilation provided, as well as the actual current the transistor must deliver. The shortcircuit current is approximately 100mV / R1, but may vary by 20%. Cautious design requires that the transistors withstand the maximum possible current, which is I SC = 120mV / R1. N1 and N2 must withstand this current scaled by their maximum duty factors. The maximum duty factor for N1 occurs under highload (but not short-circuit) conditions, and is approximately V OUT / V IN (min) or about 0.7. The maximum duty factor for N2 occurs during short-circuit conditions and is: ISC x rDS(ON)N2 1 - -------------------------- VIN(max) - ISC x rDS(ON)N1 which can exceed 0.9. The total power dissipated in both MOSFETs together is ISC2 x rDS(ON). ______________________________________________________________________________________ 13 MAX767 RC Filter for VCC R2 and C4 form a lowpass filter to remove switching noise from the VCC input to the MAX767. C4 must have fairly low ESR (<5). Switching noise can interfere with proper output voltage regulation, resulting in an excessive output voltage decrease (>100mV) at full load. Overheating during soldering can damage the surfacemount capacitors specified for C4, causing the regulation problems described above. Take care to heat the capacitor for as short a time as possible, especially if it is soldered by hand. MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller Proper circuit operation requires that the short-circuit current be at least ILOAD x (1 + LIR / 2). However, the standard application circuits are designed for a shortcircuit current slightly in excess of this amount. This excess design current guarantees proper start-up under constant full-load conditions and proper full-load transient response, and is particularly necessary with low input voltages. If the circuit will not be subjected to full-load transients or to loads approaching the full-load at start-up, you can decrease the short-circuit current by increasing R1, as described in the Current-Sense Resistor section. This may allow use of MOSFETs with a lower current-handling capability. I2R Losses PD(I2R) = resistive loss = (ILOAD2) x (RCOIL + rDS(ON) + R1) where R COIL is the DC resistance of the coil and rDS(ON) is the drain-source on resistance of the MOSFET. Note that the rDS(ON) term assumes that identical MOSFETs are employed for both the synchronous rectifier and high-side switch, because they time-share the inductor current. If the MOSFETs are not identical, estimate losses by averaging the two individual rDS(ON) terms according to their duty factors: 0.66 for N1 and 0.34 for N2. Heavy-Load Efficiency Gate-Charge Losses PDGATE = gate driver loss = qG x f x 5V where qG is the sum of the gate charge for low- and high-side switches. Note that gate-charge losses are dissipated in the IC, not the MOSFETs, and therefore contribute to package temperature rise. For a pair of matched MOSFETs, qG is simply twice the gate capacitance of a single MOSFET (a data sheet specification). Losses due to parasitic resistances in the switches, coil, and sense resistor dominate at high load-current levels. Under heavy loads, the MAX767 operates deep in the continuous-conduction mode, where there is a large DC offset to the inductor current (plus a small sawtooth AC component) (see Inductor section). This DC current is exactly equal to the load current, a fact which makes it easy to estimate resistive losses via the simplifying assumption that the total inductor current is equal to this DC offset current. The major loss mechanisms under heavy loads, in usual order of importance, are: * I2R losses * gate-charge losses * diode-conduction losses * transition losses * capacitor-ESR losses * losses due to the operating supply current of the IC. Inductor-core losses, which are fairly low at heavy loads because the AC component of the inductor current is small, are not accounted for in this analysis. POUT x 100% = Efficiency = ______ PIN POUT _______________ x 100% POUT + PDTOTAL PDTOTAL = PD(I2R) + PDGATE + PDDIODE + PDTRAN + PDCAP + PDIC 14 Diode Conduction Losses PDDIODE = diode conduction losses = ILOAD x VD x tD x f where VD is the forward voltage of the Schottky diode at the output current, tD is the diode's conduction time (typically 110ns), and f is the switching frequency. Transition Losses PDTRAN = transition loss = VIN2 x CRSS x ILOAD x f ______________________ IDRIVE where CRSS is the reverse transfer capacitance of the high-side MOSFET (a data sheet parameter), f is the switching frequency, and IDRIVE is the peak current available from the high-side gate driver output (approximately 1A). Additional switching losses are introduced by other sources of stray capacitance at the switching node, including the catch-diode capacitance, coil interwinding capacitance, and low-side switch drain capacitance, and are given as PDSW = VIN2 x CSTRAY x f, but these are usually negligible compared to CRSS losses. The low-side switch introduces only tiny switching losses, since its drain-source voltage is already low when it turns on. ______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller IC Supply-Current Losses PDIC is the quiescent power dissipation of the IC and is 5V times the quiescent supply current (a data sheet parameter), or about 5mW. Light-Load Efficiency Under light loads, the PWM will operate in discontinuous-conduction mode, where the inductor current discharges to zero at some point during each switching cycle. New loss mechanisms, insignificant at heavy loads, begin to become important. The basic difference is that in discontinuous mode, the AC component of the inductor current is large compared to the load current. This increases losses in the core and in the output filter capacitors. Ferrite cores are recommended over powdered-material types for best light-load efficiency. At light loads, the inductor delivers triangular current pulses rather than the nearly square waves found in continuous-conduction mode. These pulses ramp up to a point set by the idle-mode current comparator, which is internally fixed at approximately 25% of the full-scale current-limit level. This 25% threshold provides an optimum balance between low-current efficiency and output voltage noise (the efficiency curve would actually look better with this threshold set at about 45%, but the output noise would be too high). ____Additional Application Circuits High-Accuracy Power Supplies The standard application circuit's accuracy is dominated by reference voltage error (1.8%) and load regulation error (-2.5%). Both of these parameters can be improved as shown in Figures 5 and 6. Both circuits rely on an external integrator amplifier to increase the DC loop gain in order to reduce the load regulation error to 0.1%. Reference error is improved in the first circuit by employing a version of the MAX767 ("T" grade) which has a 1.2% reference voltage tolerance. Reference error of the second circuit is further improved by substituting a highly accurate external reference chip (MAX872), which contributes 0.38% total error over temperature. These two circuits were designed with the latest generation of dynamic-clock Ps in mind, which place great demands on the transient-response performance of the power supply. As the P clock starts and stops, the load current can change by several amps in less than 100ns. This tremendous i/t can cause output voltage overshoot or sag that results in the CPU VCC going out of tolerance unless the power supply is carefully designed and located close to the CPU. These circuits have excellent dynamic response and low ripple, with transient excursions of less than 40mV under zero to full-load step change. In particular, these two circuits support the "VR" (voltage regulator) version of the Intel P54C PentiumTM CPU, which requires that its supply voltage, including noise and transient errors, be within the 3.30V to 3.45V range. To configure these circuits for a given load current requirement, substitute standard components from Table 1 for the power switching elements (N1, N2, L1, C1, C2) or use the Design Procedure. R1 can also be taken from Table 1, but must be adjusted approximately 10% higher in order to maintain the correct currentlimit threshold. This increased value is due to the 0.9 gain factor introduced by the H-bridge resistor divider (R3-R6). If the remote sense line must sense the output voltage on the far side of a connector or jumper that has the possibility of becoming disconnected while the power supply is operating, an additional 10k resistor should connect the sense line to the output voltage in the connector's power-supply side in order to prevent accidental overvoltage at the CPU. For applications that are powered from a fixed +12V or battery input rather than from +5V, use a MAX797 IC instead of the MAX767. The MAX797 is capable of accepting inputs up to 30V. See the MAX796-MAX799 data sheet for a high-accuracy circuit schematic. ______________________________________________________________________________________ 15 MAX767 Capacitor ESR Losses PDCAP = capacitor ESR loss = IRMS2 x ESR where IRMS = RMS AC input current, approximately ILOAD / 2. Note that losses in the output filter capacitors are small when the circuit is heavily loaded, because the current into the capacitor is not chopped. The output capacitor sees only the small AC sawtooth ripple current. Ensure that the input bypass capacitor has a ripple current rating that exceeds the value of IRMS. MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller INPUT 4.75V TO 5.5V VOUT = VREF C1 D1 + 1) ( R10 R9 R2 10 N1 DH VCC BST C4 4.7F R1 L1 C2 MAX767T N2 C5 0.01F D2 C8 620pF REF R8 10k C10 0.01F (OPTIONAL) R4 1k, 1% SYNC GND C6 0.01F R7 330k CS SS R3 1k, 1% PGND ON FB TO MAX767 VCC R5 10k, 1% R11 C7 5.1k 10F CERAMIC (LOCATE AT MIN P PINS) LOAD R6 10k, 1% C9 0.22F MAX495 R9 332k, 1% R10 8.06k, 1% REMOTE SENSE LINE Figure 5. High-Accuracy CPU Power Supply with Internal Reference 16 3.38V OUTPUT 3.427V MAX 3.330V MIN LX DL SHUTDOWN ON/OFF C3 0.1F ______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller MAX767 INPUT 4.75V TO 5.5V C1 D1 VOUT = VREF ( R10 +1 R9 ) R2 20 N1 DH VCC BST C4 22F C3 0.1F MAX767 ON 3.38V OUTPUT 3.408V MAX 3.369V MIN N2 D2 C5 0.01F R3 1k, 1% R4 1k, 1% PGND REF CS SYNC FB SS C9 0.22F C2 LX DL SHUTDOWN ON/OFF R1 L1 TO MAX767 VCC GND C6 0.01F R7 330k C8 1000pF R5 10k, 1% R11 C7 5.1k 10F CERAMIC (LOCATE AT MIN P PINS) LOAD R6 10k, 1% C10 0.01F (OPTIONAL) VIN VOUT R8 10k MAX495 MAX872 GND R9 332k, 0.1% R10 118k, 0.1% REMOTE SENSE LINE Figure 6. High-Accuracy CPU Power Supply with External Reference ______________________________________________________________________________________ 17 MAX767 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller Ordering Information (continued) PART TEMP. RANGE PINPACKAGE REF TOL MAX767EAP -40C to +85C 20 SSOP 1.8% 3.3 MAX767REAP -40C to +85C 20 SSOP 1.8% 3.45 ___________________Chip Topography VOUT (V) SS CS ON FB DH LX MAX767SEAP -40C to +85C 20 SSOP 1.8% 3.6 GND MAX767TEAP -40C to +85C 20 SSOP 1.2% 3.3 GND BST DL 0.181" V CC (4.597mm) GND V CC GND V CC GND PGND REF SYNC V CC GND 0.109" (2.769mm) TRANSISTOR COUNT: 1294 SUBSTRATE CONNECTED TO GND 18 ______________________________________________________________________________________ 5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller DIM A A1 B C D E e H L e E H INCHES MAX MIN 0.078 0.068 0.008 0.002 0.015 0.010 0.009 0.005 0.289 0.278 0.212 0.205 0.0256 BSC 0.311 0.301 0.037 0.022 8 0 MILLIMETERS MIN MAX 1.73 1.99 0.05 0.21 0.25 0.38 0.13 0.22 7.07 7.33 5.20 5.38 0.65 BSC 7.65 7.90 0.55 0.95 0 8 21-0003A D A 0.127mm 0.004in. B A1 C L 20-PIN PLASTIC SHRINK SMALL-OUTLINE PACKAGE ______________________________________________________________________________________ 19 MAX767 ________________________________________________________Package Information