LT3758/LT3758A High Input Voltage, Boost, Flyback, SEPIC and Inverting Controller DESCRIPTION FEATURES Wide Input Voltage Range: 5.5V to 100V nn Positive or Negative Output Voltage Programming with a Single Feedback Pin nn Current Mode Control Provides Excellent Transient Response nn Programmable Operating Frequency (100kHz to 1MHz) with One External Resistor nn Synchronizable to an External Clock nn Low Shutdown Current < 1A nn Internal 7.2V Low Dropout Voltage Regulator nn Programmable Input Undervoltage Lockout with Hysteresis nn Programmable Soft-Start nn Small 10-Lead DFN (3mm x 3mm) and MSOPE Packages The LT(R)3758/LT3758A are wide input range, current mode, DC/DC controllers which are capable of generating either positive or negative output voltages. They can be configured as either a boost, flyback, SEPIC or inverting converter. The LT3758/LT3758A drive a low side external N-channel power MOSFET from an internal regulated 7.2V supply. The fixed frequency, current-mode architecture results in stable operation over a wide range of supply and output voltages. nn The operating frequency of LT3758/LT3758A can be set with an external resistor over a 100kHz to 1MHz range, and can be synchronized to an external clock using the SYNC pin. A minimum operating supply voltage of 5.5V, and a low shutdown quiescent current of less than 1A, make the LT3758/LT3758A ideally suited for batterypowered systems. APPLICATIONS The LT3758/LT3758A feature soft-start and frequency foldback functions to limit inductor current during startup and output short-circuit. The LT3758A has improved load transient performance compared to the LT3758. Automotive nn Telecom nn Industrial nn All registered trademarks and trademarks are the property of their respective owners. TYPICAL APPLICATION 12V Output Nonisolated Flyback Power Supply VIN 36V TO 72V D1 CIN 2.2F 100V X7R 0.022F 100V 1M 6.2k VIN SYNC LT3758 SW GATE M1 FBX GND INTVCC VC 1N4148 0.47F 100pF 105k 1% SENSE RT SS 63.4k 200kHz 4,5,6 (PARALLEL) DSN SHDN/UVLO 44.2k T1 1,2,3 (SERIES) VOUT 12V 1.2A 10k 10nF CVCC 4.7F 10V X5R 5.1 0.030 15.8k 1% COUT 47F X5R 3758 TA01 Rev F Document Feedback For more information www.analog.com 1 LT3758/LT3758A ABSOLUTE MAXIMUM RATINGS (Note 1) VIN, SHDN/UVLO (Note 7).......................................100V INTVCC.....................................................VIN + 0.3V, 20V GATE......................................................... INTVCC + 0.3V SYNC...........................................................................8V VC, SS..........................................................................3V RT................................................................................................ 1.5V SENSE.....................................................................0.3V FBX.................................................................. -6V to 6V Operating Junction Temperature Range (Notes 2, 8) LT3758E/LT3758AE............................ -40C to 125C LT3758I/LT3758AI.............................. -40C to 125C LT3758H/LT3758AH........................... -40C to 150C LT3758MP/LT3758AMP...................... -55C to 150C Storage Temperature Range DFN..................................................... -65C to 125C MSOP................................................. -65C to 150C Lead Temperature (Soldering, 10 sec) MSOP......... 300C PIN CONFIGURATION TOP VIEW TOP VIEW VC 1 10 VIN FBX 2 9 SHDN/UVLO SS 3 RT 4 8 INTVCC 7 GATE SYNC 5 6 SENSE 11 VC FBX SS RT SYNC 1 2 3 4 5 11 10 9 8 7 6 VIN SHDN/UVLO INTVCC GATE SENSE MSE PACKAGE 10-LEAD PLASTIC MSOP DD PACKAGE 10-LEAD (3mm x 3mm) PLASTIC DFN TJMAX = 125C, JA = 43C/W EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB TJMAX = 150C, JA = 40C/W EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT3758EDD#PBF LT3758EDD#TRPBF LDNK 10-Lead (3mm x 3mm) Plastic DFN -40C to 125C LT3758IDD#PBF LT3758IDD#TRPBF LDNK 10-Lead (3mm x 3mm) Plastic DFN -40C to 125C LT3758EMSE#PBF LT3758EMSE#TRPBF LTDNM 10-Lead (3mm x 3mm) Plastic MSOP -40C to 125C LT3758IMSE #PBF LT3758IMSE#TRPBF LTDNM 10-Lead (3mm x 3mm) Plastic MSOP -40C to 125C LT3758HMSE#PBF LT3758HMSE#TRPBF LTDNM 10-Lead (3mm x 3mm) Plastic MSOP -40C to 150C LT3758MPMSE #PBF LT3758MPMSE#TRPBF LTDNM 10-Lead (3mm x 3mm) Plastic MSOP -55C to 150C LT3758AEDD#PBF LT3758AEDD#TRPBF LGGS 10-Lead (3mm x 3mm) Plastic DFN -40C to 125C LT3758AIDD#PBF LT3758AIDD#TRPBF LGGS 10-Lead (3mm x 3mm) Plastic DFN -40C to 125C LT3758AEMSE#PBF LT3758AEMSE#TRPBF LTGGK 10-Lead (3mm x 3mm) Plastic MSOP -40C to 125C LT3758AIMSE#PBF LT3758AIMSE#TRPBF LTGGK 10-Lead (3mm x 3mm) Plastic MSOP -40C to 125C LT3758AHMSE#PBF LT3758AHMSE#TRPBF LTGGK 10-Lead (3mm x 3mm) Plastic MSOP -40C to 150C LT3758AMPMSE#PBF LT3758AMPMSE#TRPBF LTGGK 10-Lead (3mm x 3mm) Plastic MSOP -55C to 150C Contact the factory for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Tape and reel specifications. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. Rev F 2 For more information www.analog.com LT3758/LT3758A ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VIN = 24V, SHDN/UVLO = 24V, SENSE = 0V, unless otherwise noted. PARAMETER CONDITIONS MIN VIN Operating Range TYP 5.5 MAX UNITS 100 V VIN Shutdown IQ SHDN/UVLO = 0V SHDN/UVLO = 1.15V 0.1 1 6 A A VIN Operating IQ VC = 0.3V, RT = 41.2k 1.75 2.2 mA VIN Operating IQ with Internal LDO Disabled VC = 0.3V, RT = 41.2k, INTVCC = 7.5V 350 400 A 110 120 mV SENSE Current Limit Threshold SENSE Input Bias Current l 100 Current Out of Pin -65 A Error Amplifier FBX Regulation Voltage (VFBX(REG)) FBX > 0V (Note 3) FBX < 0V (Note 3) FBX Overvoltage Lockout FBX > 0V (Note 4) FBX < 0V (Note 4) FBX Pin Input Current FBX = 1.6V (Note 3) FBX = -0.8V (Note 3) Transconductance gm (IVC /FBX) (Note 3) VC Output Impedance (Note 3) VFBX Line Regulation (VFBX /[VIN * VFBX(REG)]) FBX > 0V, 5.5V < VIN < 100V (Notes 3, 6) FBX < 0V, 5.5V < VIN < 100V (Notes 3, 6) l l 1.569 -0.816 1.6 -0.800 1.631 -0.784 V V 6 7 8 11 10 14 % % 70 100 10 nA nA -10 230 S 5 0.006 0.005 VC Current Mode Gain (VVC /VSENSE) M 0.025 0.03 %/V %/V 5.5 V/V VC Source Current VC = 1.5V -15 A VC Sink Current FBX = 1.7V FBX = -0.85V 12 11 A A Oscillator Switching Frequency RT = 41.2k to GND, FBX = 1.6V RT = 140k to GND, FBX = 1.6V RT = 10.5k to GND, FBX = 1.6V RT Voltage FBX = 1.6V 270 300 100 1000 330 kHz kHz kHz 1.2 V Minimum Off-Time 220 ns Minimum On-Time 220 ns SYNC Input Low 0.4 SYNC Input High SS Pull-Up Current 1.5 SS = 0V, Current Out of Pin -10 A Low Dropout Regulator INTVCC Regulation Voltage INTVCC Undervoltage Lockout Threshold l Falling INTVCC UVLO Hysteresis 7 7.2 7.4 V 4.3 4.5 0.5 4.7 V V INTVCC Overvoltage Lockout Threshold 17.5 INTVCC Current Limit VIN = 100V VIN = 20V 11 16 50 INTVCC Load Regulation (VINTVCC / VINTVCC) 0 < IINTVCC < 10mA, VIN = 8V -1 -0.4 INTVCC Line Regulation (VINTVCC / [VIN * VINTVCC]) 8V < VIN < 100V Dropout Voltage (VIN - VINTVCC) VIN = 6V, IINTVCC = 10mA 0.005 500 V 22 mA mA % 0.02 %/V mV Rev F For more information www.analog.com 3 LT3758/LT3758A ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VIN = 24V, SHDN/UVLO = 24V, SENSE = 0V, unless otherwise noted. PARAMETER CONDITIONS MIN INTVCC Current in Shutdown SHDN/UVLO = 0V, INTVCC = 8V TYP MAX 16 INTVCC Voltage to Bypass Internal LDO UNITS A 7.5 V 1.27 V 0.4 V Logic Inputs SHDN/UVLO Threshold Voltage Falling VIN = INTVCC = 8V SHDN/UVLO Input Low Voltage IVIN Drops Below 1A SHDN/UVLO Pin Bias Current Low SHDN/UVLO = 1.15V 2 2.5 A SHDN/UVLO Pin Bias Current High SHDN/UVLO = 1.33V 10 100 nA t r Gate Driver Output Rise Time CL = 3300pF (Note 5), INTVCC = 7.5V 22 ns t f Gate Driver Output Fall Time CL = 3300pF (Note 5), INTVCC = 7.5V 20 ns l 1.17 1.7 1.22 Gate Driver Gate Output Low (VOL) 0.05 Gate Output High (VOH) INTVCC -0.05 Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT3758E/LT3758AE are guaranteed to meet performance specifications from the 0C to 125C junction temperature. Specifications over the -40C to 125C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT3758I/LT3758AI are guaranteed over the full -40C to 125C operating junction temperature range. The LT3758H/LT3758AH are guaranteed over the full -40C to 150C operating junction temperature range. High junction temperatures degrade operating lifetimes. Operating lifetime is derated at junction temperatures greater than 125C. The LT3758MP/LT3758AMP are 100% tested and guaranteed over the full -55C to 150C operating junction temperature range. V V Note 3: The LT3758/LT3758A are tested in a feedback loop which servos VFBX to the reference voltages (1.6V and -0.8V) with the VC pin forced to 1.3V. Note 4: FBX overvoltage lockout is measured at VFBX(OVERVOLTAGE) relative to regulated VFBX(REG). Note 5: Rise and fall times are measured at 10% and 90% levels. Note 6: SHDN/UVLO = 1.33V when VIN = 5.5V. Note 7: For VIN below 6V, the SHDN/UVLO pin must not exceed VIN . Note 8: The LT3758/LT3758A include overtemperature protection that is intended to protect the device during momentary overload conditions. Junction temperature will exceed the maximum operating junction temperature when overtemperature protection is active. Continuous operation above the specified maximum operating junction temperature may impair device reliability. Rev F 4 For more information www.analog.com LT3758/LT3758A TYPICAL PERFORMANCE CHARACTERISTICS -790 VIN = 100V 1600 VIN = 24V 1595 VIN = 8V 1590 VIN = INTVCC = 5.5V SHDN/UVLO = 1.33V 1585 1580 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) REGULATED FEEDBACK VOLTAGE (mV) REGULATED FEEDBACK VOLTAGE (V) 1605 Positive Feedback Voltage vs Temperature, VIN TA = 25C, unless otherwise noted. Negative Feedback Voltage vs Temperature, VIN VIN = INTVCC = 5.5V SHDN/UVLO = 1.33V -792 -794 VIN = 8V -796 -798 VIN = 100V -800 VIN = 24V -802 -804 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 3758 G01 1.9 3758 G02 Quiescent Current vs Temperature, VIN Dynamic Quiescent Current vs Switching Frequency 35 CGATE = 3300pF 1.8 25 VIN = 100V IQ(mA) QUIESCENT CURRENT (mA) 30 1.7 VIN = 24V 20 15 10 1.6 5 VIN = INTVCC = 5.5V 1.5 -75 -50 -25 0 0 25 50 75 100 125 150 TEMPERATURE (C) 0 100 200 300 400 500 600 700 800 900 1000 SWITCHING FREQUENCY (kHz) 3758 G03 Normalized Switching Frequency vs FBX RT vs Switching Frequency NORMALIZED FREQUENCY (%) 120 RT (k) 1000 100 10 3758 G04 0 100 200 300 400 500 600 700 800 900 1000 SWITCHING FREQUENCY (kHz) 100 80 60 40 20 0 -0.8 -0.4 3758 G05 0 0.4 0.8 FBX VOLTAGE (V) 1.2 1.6 3758 G06 Rev F For more information www.analog.com 5 LT3758/LT3758A TYPICAL PERFORMANCE CHARACTERISTICS Switching Frequency vs Temperature SENSE Current Limit Threshold vs Temperature 120 RT = 41.2K 320 115 SENSE THRESHOLD (mV) SWITCHING FREQUENCY (kHz) 330 TA = 25C, unless otherwise noted. 310 300 290 110 105 280 270 -75 -50 -25 100 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 0 25 50 75 100 125 150 TEMPERATURE (C) 3758 G08 3758 G07 SENSE Current Limit Threshold vs Duty Cycle SHDN/UVLO Threshold vs Temperature 1.28 110 SHDN/UVLO VOLTAGE (V) SENSE THRESHOLD (mV) 115 105 100 95 0 20 40 60 DUTY CYCLE (%) 100 80 1.26 SHDN/UVLO RISING 1.24 1.22 SHDN/UVLO FALLING 1.20 1.18 -75 -50 -25 3758 G10 3758 G09 SHDN/UVLO Hysteresis Current vs Temperature SHDN/UVLO Current vs Voltage 2.4 40 2.2 ISHDN/ UVLO (A) SHDN/UVLO CURRENT (A) 50 30 20 2.0 1.8 10 0 0 25 50 75 100 125 150 TEMPERATURE (C) 0 20 40 60 80 SHDN/UVLO VOLTAGE (V) 100 1.6 -75 -50 -25 3758 G11 0 25 50 75 100 125 150 TEMPERATURE (C) 3758 G12 Rev F 6 For more information www.analog.com LT3758/LT3758A TYPICAL PERFORMANCE CHARACTERISTICS INTVCC Minimum Output Current vs VIN INTVCC vs Temperature 45 TJ = 150C 40 INTVCC CURRENT (mA) 7.2 7.1 30 25 INTVCC = 4.7V 20 15 10 0 1 10 VIN (V) 1000 DROPOUT VOLTAGE (mV) INTVCC VOLTAGE (V) 7.20 7.15 VIN = 6V 800 90 150C 10 20 30 40 50 60 70 80 90 100 VIN (V) 125C 75C 600 25C 500 400 200 FALL TIME RISE TIME 50 40 30 -55C 20 10 0 0 2 4 6 INTVCC LOAD (mA) 8 10 0 0 5 10 15 3758 G17 25 30 3758 G18 FBX Frequency Foldback Waveforms During Overcurrent VIN = 48V CL = 3300pF 20 CL (nF) Typical Start-Up Waveforms VIN = 48V VOUT 20V/DIV RISE TIME 20 TIME (ns) 25 INTVCC = 7.2V 60 0C 300 Gate Drive Rise and Fall Time vs INTVCC 25 20 70 700 3758 G16 30 15 10 INTVCC LOAD (mA) Gate Drive Rise and Fall Time vs CL 80 100 0 5 3758 G15 INTVCC Dropout Voltage vs Current, Temperature INTVCC Line Regulation 7.25 0 3758 G14 900 7.10 7 6.8 100 3758 G13 7.30 7.1 6.9 INTVCC = 6V 5 0 25 50 75 100 125 150 TEMPERATURE (C) VIN = 8V 7.2 35 TIME (ns) INTVCC (V) 7.3 INTVCC Load Regulation 7.3 INTVCC VOLTAGE (V) 7.4 7.0 -75 -50 -25 TA = 25C, unless otherwise noted. FALL TIME VOUT 10V/DIV VSW 50V/DIV IL1A + IL1B 1A/DIV IL1A + IL1B 2A/DIV 15 10 5 0 2ms/DIV 3 6 9 INTVCC (V) 12 15 3758 G20 SEE TYPICAL APPLICATION: 18V TO 72V INPUT, 24V OUTPUT SEPIC CONVERTER 50s/DIV 3758 G21 SEE TYPICAL APPLICATION: 18V TO 72V INPUT, 24V OUTPUT SEPIC CONVERTER 3758 G19 Rev F For more information www.analog.com 7 LT3758/LT3758A PIN FUNCTIONS VC (Pin 1): Error Amplifier Compensation Pin. Used to stabilize the voltage loop with an external RC network. FBX (Pin 2): Positive and Negative Feedback Pin. Receives the feedback voltage from the external resistor divider across the output. Also modulates the switching frequency during start-up and fault conditions when FBX is close to GND. SS (Pin 3): Soft-Start Pin. This pin modulates compensation pin voltage (VC) clamp. The soft-start interval is set with an external capacitor. The pin has a 10A (typical) pull-up current source to an internal 2.5V rail. The softstart pin is reset to GND by an undervoltage condition at SHDN/UVLO, an INTVCC undervoltage or overvoltage condition or an internal thermal lockout. RT (Pin 4): Switching Frequency Adjustment Pin. Set the frequency using a resistor to GND. Do not leave this pin open. SYNC (Pin 5): Frequency Synchronization Pin. Used to synchronize the switching frequency to an outside clock. If this feature is used, an RT resistor should be chosen to program a switching frequency 20% slower than the SYNC pulse frequency. Tie the SYNC pin to GND if this feature is not used. SYNC is bypassed when FBX is close to GND. SENSE (Pin 6): The Current Sense Input for the Control Loop. Kelvin connect this pin to the positive terminal of the switch current sense resistor in the source of the NFET. The negative terminal of the current sense resistor should be connected to GND plane close to the IC. GATE (Pin 7): N-Channel MOSFET Gate Driver Output. Switches between INTVCC and GND. Driven to GND when IC is shut down, during thermal lockout or when INTVCC is above or below the overvoltage or UV thresholds, respectively. INTVCC (Pin 8): Regulated Supply for Internal Loads and Gate Driver. Supplied from VIN and regulated to 7.2V (typical). INTVCC must be bypassed with a minimum of 4.7F capacitor placed close to pin. INTVCC can be connected directly to VIN, if VIN is less than 17.5V. INTVCC can also be connected to a power supply whose voltage is higher than 7.5V, and lower than VIN, provided that supply does not exceed 17.5V. SHDN/UVLO (Pin 9): Shutdown and Undervoltage Detect Pin. An accurate 1.22V (nominal) falling threshold with externally programmable hysteresis detects when power is okay to enable switching. Rising hysteresis is generated by the external resistor divider and an accurate internal 2A pull-down current. An undervoltage condition resets sort-start. Tie to 0.4V, or less, to disable the device and reduce VIN quiescent current below 1A. VIN (Pin 10): Input Supply Pin. Must be locally bypassed with a 0.22F, or larger, capacitor placed close to the pin. Exposed Pad (Pin 11): Ground. This pin also serves as the negative terminal of the current sense resistor. The exposed pad must be soldered directly to the local ground plane. Rev F 8 For more information www.analog.com LT3758/LT3758A BLOCK DIAGRAM CDC L1 D1 VOUT * VIN R4 + R3 CIN L2 * 9 2.5V IS3 IS2 10A VC 1 CC2 A10 IS1 2A 2.5V CC1 1.72V -0.88V - + - + A12 G6 VC 2 8 + - 5V UP 4.5V DOWN G5 R S GATE G2 O A6 VISENSE RAMP 1.28V RAMP GENERATOR - +A3 G1 + + - SS M1 - + + A5 - 110mV SENSE 6 GND RSENSE 100kHz-1MHz OSCILLATOR A4 Q1 FREQ PROG RT SYNC 5 CSS 7 11 D3 3 CVCC PWM COMPARATOR 1.2V D2 INTVCC DRIVER - +A7 FREQUENCY FOLDBACK R5 8k CURRENT LIMIT 7.2V LDO SLOPE + A2 - -0.8V VIN SR1 + A1 - 1.6V FBX A8 TSD 165C Q2 FBX G3 A11 17.5V + A9 - UVLO Q3 RC COUT2 1.22V INTERNAL REGULATOR AND UVLO G4 R2 + COUT1 R1 10 SHDN/UVLO - + FBX 4 3758 F01 RT Figure 1. LT3758 Block Diagram Working as a SEPIC Converter Rev F For more information www.analog.com 9 LT3758/LT3758A APPLICATIONS INFORMATION Main Control Loop The LT3758 uses a fixed frequency, current mode control scheme to provide excellent line and load regulation. Operation can be best understood by referring to the Block Diagram in Figure 1. The start of each oscillator cycle sets the SR latch (SR1) and turns on the external power MOSFET switch M1 through driver G2. The switch current flows through the external current sensing resistor RSENSE and generates a voltage proportional to the switch current. This current sense voltage VISENSE (amplified by A5) is added to a stabilizing slope compensation ramp and the resulting sum (SLOPE) is fed into the positive terminal of the PWM comparator A7. When SLOPE exceeds the level at the negative input of A7 (VC pin), SR1 is reset, turning off the power switch. The level at the negative input of A7 is set by the error amplifier A1 (or A2) and is an amplified version of the difference between the feedback voltage (FBX pin) and the reference voltage (1.6V or -0.8V, depending on the configuration). In this manner, the error amplifier sets the correct peak switch current level to keep the output in regulation. The LT3758 has a switch current limit function. The current sense voltage is input to the current limit comparator A6. If the SENSE pin voltage is higher than the sense current limit threshold VSENSE(MAX) (110mV, typical), A6 will reset SR1 and turn off M1 immediately. The LT3758 is capable of generating either positive or negative output voltage with a single FBX pin. It can be configured as a boost, flyback or SEPIC converter to generate positive output voltage, or as an inverting converter to generate negative output voltage. When configured as a SEPIC converter, as shown in Figure 1, the FBX pin is pulled up to the internal bias voltage of 1.6V by a voltage divider (R1 and R2) connected from VOUT to GND. Comparator A2 becomes inactive and comparator A1 performs the inverting amplification from FBX to VC. When the LT3758 is in an inverting configuration, the FBX pin is pulled down to -0.8V by a voltage divider connected from VOUT to GND. Comparator A1 becomes inactive and comparator A2 performs the noninverting amplification from FBX to VC. The LT3758 has overvoltage protection functions to protect the converter from excessive output voltage overshoot during start-up or recovery from a short-circuit condition. An overvoltage comparator A11 (with 20mV hysteresis) senses when the FBX pin voltage exceeds the positive regulated voltage (1.6V) by 8% and provides a reset pulse. Similarly, an overvoltage comparator A12 (with 10mV hysteresis) senses when the FBX pin voltage exceeds the negative regulated voltage (-0.8V) by 11% and provides a reset pulse. Both reset pulses are sent to the main RS latch (SR1) through G6 and G5. The power MOSFET switch M1 is actively held off for the duration of an output overvoltage condition. Programming Turn-On and Turn-Off Thresholds with the SHDN/UVLO Pin The SHDN/UVLO pin controls whether the LT3758 is enabled or is in shutdown state. A micropower 1.22V reference, a comparator A10 and a controllable current source IS1 allow the user to accurately program the supply voltage at which the IC turns on and off. The falling value can be accurately set by the resistor dividers R3 and R4. When SHDN/UVLO is above 0.4V, and below the 1.22V threshold, the small pull-down current source IS1 (typical 2A) is active. The purpose of this current is to allow the user to program the rising hysteresis. The Block Diagram of the comparator and the external resistors is shown in Figure 1. The typical falling threshold voltage and rising threshold voltage can be calculated by the following equations: V VIN,FALLING = 1.22 * (R3+R4) R4 V VIN,RISING = 2A * R3+ VIN,FALLING For applications where the SHDN/UVLO pin is only used as a logic input, the SHDN/UVLO pin can be connected directly to the input voltage VIN through a 1k resistor for always-on operation. Rev F 10 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION INTVCC Regulator Bypassing and Operation QG = power MOSFET total gate charge An internal, low dropout (LDO) voltage regulator produces the 7.2V INTVCC supply which powers the gate driver, as shown in Figure 1. The LT3758 contains an undervoltage lockout comparator A8 and an overvoltage lockout comparator A9 for the INTVCC supply. The INTVCC undervoltage (UV) threshold is 4.5V (typical), with 0.5V hysteresis, to ensure that the MOSFETs have sufficient gate drive voltage before turning on. The logic circuitry within the LT3758 is also powered from the internal INTVCC supply. The LT3758 uses packages with an Exposed Pad for enhanced thermal conduction. With proper soldering to the Exposed Pad on the underside of the package and a full copper plane underneath the device, thermal resistance (JA) will be about 43C/W for the DD package and 40C/W for the MSE package. For an ambient board temperature of TA = 70C and maximum junction temperature of 125C, the maximum IDRIVE (IDRIVE(MAX)) of the DD package can be calculated as: The INTVCC overvoltage threshold is set to be 17.5V (typical) to protect the gate of the power MOSFET. When INTVCC is below the UV threshold, or above the overvoltage threshold, the GATE pin will be forced to GND and the soft-start operation will be triggered. The INTVCC regulator must be bypassed to ground immediately adjacent to the IC pins with a minimum of 4.7F ceramic capacitor. Good bypassing is necessary to supply the high transient currents required by the MOSFET gate driver. TJ = TA + PIC * JA TA = ambient temperature 1.28W VIN - 1.6mA 140 300kHz 120 100 80 60 40 PIC = IC power consumption 20 0 = VIN * (IQ + IDRIVE) 1MHz 1 10 VIN (V) IQ = VIN operation IQ = 1.6mA f = switching frequency ( JA * VIN ) -IQ = Based on the preceding equation and the INTVCC Minimum Output Current vs VIN graph, the user can calculate the maximum MOSFET gate charge the LT3758 can drive at a given VIN and switch frequency. A plot of the maximum QG vs VIN at different frequencies to guarantee a minimum 4.7V INTVCC is shown in Figure 2. JA = junction-to-ambient thermal resistance IDRIVE = average gate drive current = f * QG (T J - T A ) The LT3758 has an internal INTVCC IDRIVE current limit function to protect the IC from excessive on-chip power dissipation. The IDRIVE current limit decreases as the VIN increases (see the INTVCC Minimum Output Current vs VIN graph in the Typical Performance Characteristics section). If IDRIVE reaches the current limit, INTVCC voltage will fall and may trigger the soft-start. QG (nC) In an actual application, most of the IC supply current is used to drive the gate capacitance of the power MOSFET. The on-chip power dissipation can be a significant concern when a large power MOSFET is being driven at a high frequency and the VIN voltage is high. It is important to limit the power dissipation through selection of MOSFET and/or operating frequency so the LT3758 does not exceed its maximum junction temperature rating. The junction temperature TJ can be estimated using the following equations: I DRIVE(MAX) = 100 3758 F02 Figure 2. Recommended Maximum QG vs VIN at Different Frequencies to Ensure INTVCC Higher Than 4.7V Rev F For more information www.analog.com 11 LT3758/LT3758A APPLICATIONS INFORMATION As illustrated in Figure 2, a trade-off between the operating frequency and the size of the power MOSFET may be needed in order to maintain a reliable IC junction temperature. Prior to lowering the operating frequency, however, be sure to check with power MOSFET manufacturers for their most recent low QG, low RDS(ON) devices. Power MOSFET manufacturing technologies are continually improving, with newer and better performance devices being introduced almost yearly. An effective approach to reduce the power consumption of the internal LDO for gate drive is to tie the INTVCC pin to an external voltage source high enough to turn off the internal LDO regulator. If the input voltage VIN does not exceed the absolute maximum rating of both the power MOSFET gate-source voltage (VGS) and the INTVCC overvoltage lockout threshold voltage (17.5V), the INTVCC pin can be shorted directly to the VIN pin. In this condition, the internal LDO will be turned off and the gate driver will be powered directly from the input voltage VIN . With the INTVCC pin shorted to VIN, however, a small current (around 16A) will load the INTVCC in shutdown mode. For applications that require the lowest shutdown mode input supply current, do not connect the INTVCC pin to VIN . A resistor RVCC can be connected, as shown in Figure 3, to limit the inrush current from VOUT. Regardless of whether or not the INTVCC pin is connected to an external voltage source, it is always necessary to have the driver circuitry bypassed with a 4.7F low ESR ceramic capacitor to ground immediately adjacent to the INTVCC and GND pins. Operating Frequency and Synchronization The choice of operating frequency may be determined by on-chip power dissipation, otherwise it is a trade-off between efficiency and component size. Low frequency operation improves efficiency by reducing gate drive current and MOSFET and diode switching losses. However, lower frequency operation requires a physically larger inductor. Switching frequency also has implications for loop compensation. The LT3758 uses a constantfrequency architecture that can be programmed over a 100kHz to 1000kHz range with a single external resistor from the RT pin to ground, as shown in Figure 1. The RT pin must have an external resistor to GND for proper operation of the LT3758. A table for selecting the value of RT for a given operating frequency is shown in Table 1. Table 1. Timing Resistor (RT ) Value SWITCHING FREQUENCY (kHz) RT (k) 100 140 200 63.4 300 41.2 400 30.9 500 24.3 600 19.6 700 16.5 800 14 900 12.1 1000 10.5 In SEPIC or flyback applications, the INTVCC pin can be connected to the output voltage VOUT through a blocking diode, as shown in Figure 3, if VOUT meets the following conditions: 1. VOUT < VIN (pin voltage) 2. VOUT < 17.5V 3. VOUT < maximum VGS rating of power MOSFET LT3758 DVCC INTVCC RVCC VOUT CVCC 4.7F GND 3758 F03 Figure 3. Connecting INTVCC to VOUT The operating frequency of the LT3758 can be synchronized to an external clock source. By providing a digital clock signal into the SYNC pin, the LT3758 will operate at the SYNC clock frequency. If this feature is used, an RT resistor should be chosen to program a switching frequency 20% slower than SYNC pulse frequency. It is recommended the SYNC pulse have a minimum pulse width of 200ns. Tie the SYNC pin to GND if this feature is not used. Rev F 12 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION Duty Cycle Consideration Soft-Start Switching duty cycle is a key variable defining converter operation. As such, its limits must be considered. Minimum on-time is the smallest time duration that the LT3758 is capable of turning on the power MOSFET. This time is generally about 220ns (typical) (see Minimum On-Time in the Electrical Characteristics table). In each switching cycle, the LT3758 keeps the power switch off for at least 220ns (typical) (see Minimum Off-Time in the Electrical Characteristics table). The LT3758 contains several features to limit peak switch currents and output voltage (VOUT) overshoot during start-up or recovery from a fault condition. The primary purpose of these features is to prevent damage to external components or the load. The minimum on-time and minimum off-time and the switching frequency define the minimum and maximum switching duty cycles a converter is able to generate: Minimum duty cycle = minimum on-time * frequency Maximum duty cycle = 1 - (minimum off-time * frequency) Programming the Output Voltage The output voltage VOUT is set by a resistor divider, as shown in Figure 1. The positive and negative VOUT are set by the following equations: R2 V OUT,POSITIVE = 1.6V * 1+ R1 High peak switch currents during start-up may occur in switching regulators. Since VOUT is far from its final value, the feedback loop is saturated and the regulator tries to charge the output capacitor as quickly as possible, resulting in large peak currents. A large surge current may cause inductor saturation or power switch failure. The LT3758 addresses this mechanism with the SS pin. As shown in Figure 1, the SS pin reduces the power MOSFET current by pulling down the VC pin through Q2. In this way the SS allows the output capacitor to charge gradually toward its final value while limiting the start-up peak currents. The typical start-up waveforms are shown in the Typical Performance Characteristics section. The inductor current IL slewing rate is limited by the softstart function. Besides start-up (with SHDN/UVLO), soft-start can also be triggered by the following faults: R2 V OUT,NEGATIVE = -0.8V * 1+ R1 1. INTVCC > 17.5V The resistors R1 and R2 are typically chosen so that the error caused by the current flowing into the FBX pin during normal operation is less than 1% (this translates to a maximum value of R1 at about 158k). In the applications where VOUT is pulled up by an external positive power supply, the FBX pin is also pulled up through the R2 and R1 network. Make sure the FBX does not exceed its absolute maximum rating (6V). The R5, D2, and D3 in Figure 1 provide a resistive clamp in the positive direction. To ensure FBX is lower than 6V, choose sufficiently large R1 and R2 to meet the following condition: 2. INTVCC < 4.5V 3. Thermal lockout Any of these three faults will cause the LT3758 to stop switching immediately. The SS pin will be discharged by Q3. When all faults are cleared and the SS pin has been discharged below 0.2V, a 10A current source IS2 starts charging the SS pin, initiating a soft-start operation. The soft-start interval is set by the soft-start capacitor selection according to the equation: TSS = C SS * R2 R2 6V * 1+ > VOUT(MAX) + 3.5V * R1 8k 1.25V 10A where VOUT(MAX) is the maximum VOUT that is pulled up by an external power supply. Rev F For more information www.analog.com 13 LT3758/LT3758A APPLICATIONS INFORMATION FBX Frequency Foldback When VOUT is very low during start-up or a GND fault on the output, the switching regulator must operate at low duty cycles to maintain the power switch current within the current limit range, since the inductor current decay rate is very low during switch off time. The minimum on-time limitation may prevent the switcher from attaining a sufficiently low duty cycle at the programmed switching frequency. So, the switch current will keep increasing through each switch cycle, exceeding the programmed current limit. To prevent the switch peak currents from exceeding the programmed value, the LT3758 contains a frequency foldback function to reduce the switching frequency when the FBX voltage is low (see the Normalized Switching Frequency vs FBX graph in the Typical Performance Characteristics section). During frequency foldback, external clock synchronization is disabled to prevent interference with frequency reducing operation. Thermal Lockout If LT3758 die temperature reaches 165C (typical), the part will go into thermal lockout. The power switch will be turned off. A soft-start operation will be triggered. The part will be enabled again when the die temperature has dropped by 5C (nominal). Loop Compensation Loop compensation determines the stability and transient performance. The LT3758/LT3758A use current mode control to regulate the output which simplifies loop compensation. The LT3758A improves the no-load to heavy load transient response, when compared to the LT3758. New internal circuits ensure that the transient from not switching to switching at high current can be made in a few cycles. The optimum values depend on the converter topology, the component values and the operating conditions (including the input voltage, load current, etc.). To compensate the feedback loop of the LT3758/ LT3758A, a series resistor-capacitor network is usually connected from the VC pin to GND. Figure 1 shows the typical VC compensation network. For most applications, the capacitor should be in the range of 470pF to 22nF, and the resistor should be in the range of 5k to 50k. A small capacitor is often connected in parallel with the RC compensation network to attenuate the VC voltage ripple induced from the output voltage ripple through the internal error amplifier. The parallel capacitor usually ranges in value from 10pF to 100pF. A practical approach to design the compensation network is to start with one of the circuits in this data sheet that is similar to your application, and tune the compensation network to optimize the performance. Stability should then be checked across all operating conditions, including load current, input voltage and temperature. SENSE Pin Programming For control and protection, the LT3758 measures the power MOSFET current by using a sense resistor (RSENSE) between GND and the MOSFET source. Figure 4 shows a typical waveform of the sense voltage (VSENSE) across the sense resistor. It is important to use Kelvin traces between the SENSE pin and RSENSE, and to place the IC GND as close as possible to the GND terminal of the RSENSE for proper operation. VSENSE VSENSE = * VSENSE(MAX) VSENSE(MAX) VSENSE(PEAK) t DTS TS 3758 F04 Figure 4. The Sense Voltage During a Switching Cycle Rev F 14 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION Due to the current limit function of the SENSE pin, RSENSE should be selected to guarantee that the peak current sense voltage VSENSE(PEAK) during steady state normal operation is lower than the SENSE current limit threshold (see the Electrical Characteristics table). Given a 20% margin, VSENSE(PEAK) is set to be 80mV. Then, the maximum switch ripple current percentage can be calculated using the following equation: c= VSENSE 80mV - 0.5 * VSENSE c is used in subsequent design examples to calculate inductor value. VSENSE is the ripple voltage across RSENSE. The LT3758 switching controller incorporates 100ns timing interval to blank the ringing on the current sense signal immediately after M1 is turned on. This ringing is caused by the parasitic inductance and capacitance of the PCB trace, the sense resistor, the diode, and the MOSFET. The 100ns timing interval is adequate for most of the LT3758 applications. In the applications that have very large and long ringing on the current sense signal, a small RC filter can be added to filter out the excess ringing. Figure 5 shows the RC filter on the SENSE pin. It is usually sufficient to choose 22 for RFLT and 2.2nF to 10nF for CFLT. Keep RFLT's resistance low. Remember that there is 65A (typical) flowing out of the SENSE pin. Adding RFLT will affect the SENSE current limit threshold: VSENSE_ILIM = 110mV - 65A * RFLT LT3758 CFLT Boost Converter: Switch Duty Cycle and Frequency The LT3758 can be configured as a boost converter for the applications where the converter output voltage is higher than the input voltage. Remember that boost converters are not short-circuit protected. Under a shorted output condition, the inductor current is limited only by the input supply capability. For applications requiring a step-up converter that is short-circuit protected, please refer to the Applications Information section covering SEPIC converters. The conversion ratio as a function of duty cycle is: VOUT VIN = 1 1-D in continuous conduction mode (CCM). For a boost converter operating in CCM, the duty cycle of the main switch can be calculated based on the output voltage (VOUT) and the input voltage (VIN). The maximum duty cycle (DMAX) occurs when the converter has the minimum input voltage: DMAX = VOUT - VIN(MIN) VOUT Boost Converter: Inductor and Sense Resistor Selection RFLT SENSE GND The LT3758 can be configured as different topologies. The first topology to be analyzed will be the boost converter, followed by the flyback, SEPIC and inverting converters. Discontinuous conduction mode (DCM) provides higher conversion ratios at a given frequency at the cost of reduced efficiencies and higher switching currents. M1 GATE APPLICATION CIRCUITS For the boost topology, the maximum average inductor current is: RSENSE 3758 F05 IL(MAX) = IO(MAX) * Figure 5. The RC Filter on the SENSE Pin 1 1-DMAX Then, the ripple current can be calculated by: IL = c *IL(MAX) = c *IO(MAX) * 1 1-DMAX Rev F For more information www.analog.com 15 LT3758/LT3758A APPLICATIONS INFORMATION The constant c in the preceding equation represents the percentage peak-to-peak ripple current in the inductor, relative to IL(MAX). The inductor ripple current has a direct effect on the choice of the inductor value. Choosing smaller values of IL requires large inductances and reduces the current loop gain (the converter will approach voltage mode). Accepting larger values of IL provides fast transient response and allows the use of low inductances, but results in higher input current ripple, greater core losses, and in some cases, subharmonic oscillation. A good starting point for c is 0.2 and careful evaluation of system stability should be made to ensure adequate design margin. Given an operating input voltage range, and having chosen the operating frequency and ripple current in the inductor, the inductor value of the boost converter can be determined using the following equation: L= VIN(MIN) IL * f * DMAX The peak and RMS inductor current are: The power dissipated by the MOSFET in a boost converter is: PFET = I2L(MAX) * RDS(ON) * DMAX + 2 * V2OUT * IL(MAX) * CRSS * f/1A The first term in the preceding equation represents the conduction losses in the device, and the second term, the switching loss. CRSS is the reverse transfer capacitance, which is usually specified in the MOSFET characteristics. For maximum efficiency, RDS(ON) and CRSS should be minimized. From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following equation: TJ must not exceed the MOSFET maximum junction temperature rating. It is recommended to measure the MOSFET temperature in steady state to ensure that absolute maximum ratings are not exceeded. c2 12 Based on these equations, the user should choose the inductors having sufficient saturation and RMS current ratings. Set the sense voltage at IL(PEAK) to be the minimum of the SENSE current limit threshold with a 20% margin. The sense resistor value can then be calculated to be: R SENSE = The power MOSFET will see full output voltage, plus a diode forward voltage, and any additional ringing across its drain-to-source during its off-time. It is recommended to choose a MOSFET whose BVDSS is higher than VOUT by a safety margin (a 10V safety margin is usually sufficient). TJ = TA + PFET * JA = TA + PFET * (JC + CA) c IL(PEAK) = IL(MAX) * 1+ 2 IL(RMS) = IL(MAX) * 1+ (VGS(TH)), the on-resistance (RDS(ON)), the gate to source and gate to drain charges (QGS and QGD), the maximum drain current (ID(MAX)) and the MOSFET's thermal resistances (RJC and RJA). 80mV IL(PEAK) Boost Converter: Output Diode Selection To maximize efficiency, a fast switching diode with low forward drop and low reverse leakage is desirable. The peak reverse voltage that the diode must withstand is equal to the regulator output voltage plus any additional ringing across its anode-to-cathode during the on-time. The average forward current in normal operation is equal to the output current, and the peak current is equal to: c ID(PEAK) = IL(PEAK) = 1+ *IL(MAX) 2 Boost Converter: Power MOSFET Selection Important parameters for the power MOSFET include the drain-source voltage rating (VDS), the threshold voltage It is recommended that the peak repetitive reverse voltage rating VRRM is higher than VOUT by a safety margin (a 10V safety margin is usually sufficient). Rev F 16 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION The power dissipated by the diode is: For the bulk C component, which also contributes 1% to the total ripple: PD = IO(MAX) * VD and the diode junction temperature is: C OUT TJ = TA + PD * RJA The RJA to be used in this equation normally includes the RJC for the device plus the thermal resistance from the board to the ambient temperature in the enclosure. TJ must not exceed the diode maximum junction temperature rating. Boost Converter: Output Capacitor Selection Contributions of ESR (equivalent series resistance), ESL (equivalent series inductance) and the bulk capacitance tON tOFF VCOUT VOUT (AC) VESR RINGING DUE TO TOTAL INDUCTANCE (BOARD + CAP) 3758 F06 Figure 6. The Output Ripple Waveform of a Boost Converter must be considered when choosing the correct output capacitors for a given output ripple voltage. The effect of these three parameters (ESR, ESL and bulk C) on the output voltage ripple waveform for a typical boost converter is illustrated in Figure 6. The choice of component(s) begins with the maximum acceptable ripple voltage (expressed as a percentage of the output voltage), and how this ripple should be divided between the ESR step VESR and the charging/discharging VCOUT. For the purpose of simplicity, we will choose 2% for the maximum output ripple, to be divided equally between VESR and VCOUT. This percentage ripple will change, depending on the requirements of the application, and the following equations can easily be modified. For a 1% contribution to the total ripple voltage, the ESR of the output capacitor can be determined using the following equation: ESR COUT 0.01* VOUT ID(PEAK) IO(MAX) 0.01* VOUT * f The output capacitor in a boost regulator experiences high RMS ripple currents, as shown in Figure 6. The RMS ripple current rating of the output capacitor can be determined using the following equation: IRMS(COUT) IO(MAX) * DMAX 1-DMAX Multiple capacitors are often paralleled to meet ESR requirements. Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering and has the required RMS current rating. Additional ceramic capacitors in parallel are commonly used to reduce the effect of parasitic inductance in the output capacitor, which reduces high frequency switching noise on the converter output. Boost Converter: Input Capacitor Selection The input capacitor of a boost converter is less critical than the output capacitor, due to the fact that the inductor is in series with the input, and the input current waveform is continuous. The input voltage source impedance determines the size of the input capacitor, which is typically in the range of 10F to 100F. A low ESR capacitor is recommended, although it is not as critical as for the output capacitor. The RMS input capacitor ripple current for a boost converter is: IRMS(CIN) = 0.3 * IL FLYBACK CONVERTER APPLICATIONS The LT3758 can be configured as a flyback converter for the applications where the converters have multiple outputs, high output voltages or isolated outputs. Figure 7 shows a simplified flyback converter. The flyback converter has a very low parts count for multiple outputs, and with prudent selection of turns ratio, can have high output/input voltage conversion ratios with Rev F For more information www.analog.com 17 LT3758/LT3758A APPLICATIONS INFORMATION a desirable duty cycle. However, it has low efficiency due to the high peak currents, high peak voltages and consequent power loss. The flyback converter is commonly used for an output power of less than 50W. VDS The flyback converter can be designed to operate either in continuous or discontinuous mode. Compared to continuous mode, discontinuous mode has the advantage of smaller transformer inductances and easy loop compensation, and the disadvantage of higher peak-to-average current and lower efficiency. SUGGESTED RCD SNUBBER VIN + CIN - VSN + CSN LS LP GATE SENSE + ID M + VDS - 3758 F07 Figure 7. A Simplified Flyback Converter Flyback Converter: Switch Duty Cycle and Turns Ratio The flyback converter conversion ratio in the continuous mode operation is: VOUT N D = S* VIN NP 1-D Where NS/NP is the second to primary turns ratio. Figure 8 shows the waveforms of the flyback converter in discontinuous mode operation. During each switching period TS, three subintervals occur: DTS, D2TS, D3TS. During DTS, M is on, and D is reverse-biased. During D2TS, M is off, and LS is conducting current. Both LP and LS currents are zero during D3TS. The flyback converter conversion ratio in the discontinuous mode operation is: 18 D3TS t 3758 F08 Figure 8. Waveforms of the Flyback Converter in Discontinuous Mode Operation - ISW D2TS TS COUT RSENSE N D = S* VIN NP D2 ID(MAX) + GND VOUT ID DTS DSN LT3758 ISW(MAX) D NP:NS RSN ISW According to the preceding equations, the user has relative freedom in selecting the switch duty cycle or turns ratio to suit a given application. The selections of the duty cycle and the turns ratio are somewhat iterative processes, due to the number of variables involved. The user can choose either a duty cycle or a turns ratio as the start point. The following trade-offs should be considered when selecting the switch duty cycle or turns ratio, to optimize the converter performance. A higher duty cycle affects the flyback converter in the following aspects: * Lower MOSFET RMS current ISW(RMS), but higher MOSFET VDS peak voltage * Lower diode peak reverse voltage, but higher diode RMS current ID(RMS) * Higher transformer turns ratio (NP/NS) The choice, D D+D2 = 1 3 (for discontinuous mode operation with a given D3) gives the power MOSFET the lowest power stress (the product of RMS current and peak voltage). The choice, D D+D2 = 2 3 (for discontinuous mode operation with a given D3) gives the diode the lowest power stress (the product of Rev F For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION RMS current and peak voltage). An extreme high or low duty cycle results in high power stress on the MOSFET or diode, and reduces efficiency. It is recommended to choose a duty cycle between 20% and 80%. Flyback Converter: Transformer Design for Discontinuous Mode Operation The transformer design for discontinuous mode of operation is chosen as presented here. According to Figure 8, the minimum D3 (D3MIN) occurs when the the converter has the minimum VIN and the maximum output power (POUT). Choose D3MIN to be equal to or higher than 10% to guarantee the converter is always in discontinuous mode operation. Choosing higher D3 allows the use of low inductances but results in higher switch peak current. The user can choose a DMAX as the start point. Then, the maximum average primary currents can be calculated by the following equation: I LP(MAX) = ISW(MAX) = POUT(MAX) If the flyback converter has multiple outputs, POUT(MAX) is the sum of all the output power. The maximum average secondary current is: I OUT(MAX) where D2 D2 = 1 - DMAX - D3 the primary and secondary RMS currents are: ILP(RMS) = 2 *ILP(MAX) * ILS(RMS) = 2 *ILS(MAX) * DMAX 3 D2 3 ILP(PEAK) = ISW(PEAK) = 2 * ILP(MAX) ILS(PEAK) = ID(PEAK) = 2 * ILS(MAX) The primary and second inductor values of the flyback converter transformer can be determined using the following equations: D 2 MAX * V 2 IN(MIN) * h LP = 2 * POUT(MAX) * f LS = D2 2 * (VOUT + VD) 2 *I OUT(MAX) * f The primary to second turns ratio is: NP NS = LP LS Flyback Converter: Snubber Design DMAX * VIN(MIN) * h where h is the converter efficiency. ILS(MAX) = ID(MAX) = According to Figure 8, the primary and secondary peak currents are: Transformer leakage inductance (on either the primary or secondary) causes a voltage spike to occur after the MOSFET turn-off. This is increasingly prominent at higher load currents, where more stored energy must be dissipated. In some cases a snubber circuit will be required to avoid overvoltage breakdown at the MOSFET's drain node. There are different snubber circuits, and Application Note 19 is a good reference on snubber design. An RCD snubber is shown in Figure 7. The snubber resistor value (RSN) can be calculated by the following equation: R SN = 2 * N V 2 SN - VSN * VOUT * P NS I2 SW(PEAK) * L LK * f where VSN is the snubber capacitor voltage. A smaller VSN results in a larger snubber loss. A reasonable VSN is 2 to 2.5 times of: VOUT * NP NS Rev F For more information www.analog.com 19 LT3758/LT3758A APPLICATIONS INFORMATION LLK is the leakage inductance of the primary winding, which is usually specified in the transformer characteristics. LLK can be obtained by measuring the primary inductance with the secondary windings shorted. The snubber capacitor value (CCN) can be determined using the following equation: C CN = VSN VSN * R CN * f where VSN is the voltage ripple across CCN. A reasonable VSN is 5% to 10% of VSN. The reverse voltage rating of DSN should be higher than the sum of VSN and VIN(MAX). Flyback Converter: Sense Resistor Selection In a flyback converter, when the power switch is turned on, the current flowing through the sense resistor (ISENSE) is: ISENSE = ILP Set the sense voltage at ILP(PEAK) to be the minimum of the SENSE current limit threshold with a 20% margin. The sense resistor value can then be calculated to be: R SENSE = 80mV From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following equation: TJ = TA + PFET * JA = TA + PFET * (JC + CA) TJ must not exceed the MOSFET maximum junction temperature rating. It is recommended to measure the MOSFET temperature in steady state to ensure that absolute maximum ratings are not exceeded. Flyback Converter: Output Diode Selection The output diode in a flyback converter is subject to large RMS current and peak reverse voltage stresses. A fast switching diode with a low forward drop and a low reverse leakage is desired. Schottky diodes are recommended if the output voltage is below 100V. Approximate the required peak repetitive reverse voltage rating VRRM using: N VRRM > S * VIN(MAX) + VOUT NP The power dissipated by the diode is: ILP(PEAK) PD = IO(MAX) * VD Flyback Converter: Power MOSFET Selection For the flyback configuration, the MOSFET is selected with a VDC rating high enough to handle the maximum VIN, the reflected secondary voltage and the voltage spike due to the leakage inductance. Approximate the required MOSFET VDC rating using: BVDSS > VDS(PEAK) and the diode junction temperature is: TJ = TA + PD * RJA The RJA to be used in this equation normally includes the RJC for the device, plus the thermal resistance from the board to the ambient temperature in the enclosure. TJ must not exceed the diode maximum junction temperature rating. Flyback Converter: Output Capacitor Selection where VDS(PEAK) = VIN(MAX) + VSN The power dissipated by the MOSFET in a flyback converter is: PFET = I2M(RMS) * RDS(ON) + 2 * V2DS(PEAK) * IL(MAX) * CRSS * f/1A The first term in this equation represents the conduction losses in the device, and the second term, the switching loss. CRSS is the reverse transfer capacitance, which is usually specified in the MOSFET characteristics. The output capacitor of the flyback converter has a similar operation condition as that of the boost converter. Refer to the Boost Converter: Output Capacitor Selection section for the calculation of COUT and ESRCOUT. The RMS ripple current rating of the output capacitors in discontinuous operation can be determined using the following equation: IRMS(COUT),DISCONTINUOUS IO(MAX) * 4 -(3 * D2) 3 * D2 Rev F 20 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION Flyback Converter: Input Capacitor Selection The input capacitor in a flyback converter is subject to a large RMS current due to the discontinuous primary current. To prevent large voltage transients, use a low ESR input capacitor sized for the maximum RMS current. The RMS ripple current rating of the input capacitors in discontinuous operation can be determined using the following equation: IRMS(CIN),DISCONTINUOUS POUT(MAX) VIN(MIN) * h * 4 -(3 * DMAX ) 3 * DMAX SEPIC CONVERTER APPLICATIONS The LT3758 can be configured as a SEPIC (single-ended primary inductance converter), as shown in Figure 1. This topology allows for the input to be higher, equal, or lower than the desired output voltage. The conversion ratio as a function of duty cycle is: VOUT + VD VIN = D 1-D in continuous conduction mode (CCM). In a SEPIC converter, no DC path exists between the input and output. This is an advantage over the boost converter for applications requiring the output to be disconnected from the input source when the circuit is in shutdown. Compared to the flyback converter, the SEPIC converter has the advantage that both the power MOSFET and the output diode voltages are clamped by the capacitors (CIN, CDC and COUT), therefore, there is less voltage ringing across the power MOSFET and the output diodes. The SEPIC converter requires much smaller input capacitors than those of the flyback converter. This is due to the fact that, in the SEPIC converter, the inductor L1 is in series with the input, and the ripple current flowing through the input capacitor is continuous. SEPIC Converter: Switch Duty Cycle and Frequency For a SEPIC converter operating in CCM, the duty cycle of the main switch can be calculated based on the output voltage (VOUT), the input voltage (VIN) and the diode forward voltage (VD). The maximum duty cycle (DMAX) occurs when the converter has the minimum input voltage: DMAX = VOUT + VD VIN(MIN) + VOUT + VD SEPIC Converter: Inductor and Sense Resistor Selection As shown in Figure 1, the SEPIC converter contains two inductors: L1 and L2. L1 and L2 can be independent, but can also be wound on the same core, since identical voltages are applied to L1 and L2 throughout the switching cycle. For the SEPIC topology, the current through L1 is the converter input current. Based on the fact that, ideally, the output power is equal to the input power, the maximum average inductor currents of L1 and L2 are: I L1(MAX) = IIN(MAX) = I O(MAX) * DMAX 1-DMAX I L2(MAX) = I O(MAX) In a SEPIC converter, the switch current is equal to IL1 + IL2 when the power switch is on, therefore, the maximum average switch current is defined as: ISW(MAX) = IL1(MAX) +IL2(MAX) = IO(MAX) * 1 1-DMAX and the peak switch current is: c 1 ISW(PEAK) = 1+ *IO(MAX) * 2 1-DMAX The constant c in the preceding equations represents the percentage peak-to-peak ripple current in the switch, relative to ISW(MAX), as shown in Figure 9. Then, the switch ripple current ISW can be calculated by: ISW = c * ISW(MAX) The inductor ripple currents IL1 and IL2 are identical: IL1 = IL2 = 0.5 * ISW The inductor ripple current has a direct effect on the choice of the inductor value. Choosing smaller values of IL requires large inductances and reduces the current loop gain (the converter will approach voltage mode). Rev F For more information www.analog.com 21 LT3758/LT3758A APPLICATIONS INFORMATION Accepting larger values of IL allows the use of low inductances, but results in higher input current ripple, greater core losses, and in some cases, subharmonic oscillation. A good starting point for c is 0.2 and careful evaluation of system stability should be made to ensure adequate design margin. ISW t DTS TS 3758 F09 Figure 9. The Switch Current Waveform of the SEPIC Converter Given an operating input voltage range, and having chosen the operating frequency and ripple current in the inductor, the inductor value (L1 and L2 are independent) of the SEPIC converter can be determined using the following equation: VIN(MIN) 0.5 * ISW * f * DMAX By making L1 = L2, and winding them on the same core, the value of inductance in the preceding equation is replaced by 2L, due to mutual inductance: ISW * f c 2 L2 12 IL2 IL2 (MAX) Based on the preceding equations, the user should choose the inductors having sufficient saturation and RMS current ratings. In a SEPIC converter, when the power switch is turned on, the current flowing through the sense resistor (ISENSE) is the switch current. Set the sense voltage at ISENSE(PEAK) to be the minimum of the SENSE current limit threshold with a 20% margin. The sense resistor value can then be calculated to be: 80 mV ISW(PEAK) SEPIC Converter: Power MOSFET Selection For the SEPIC configuration, choose a MOSFET with a VDC rating higher than the sum of the output voltage and input voltage by a safety margin (a 10V safety margin is usually sufficient). The power dissipated by the MOSFET in a SEPIC converter is: * DMAX This maintains the same ripple current and energy storage in the inductors. The peak inductor currents are: IL1(PEAK) = IL1(MAX) + 0.5 * IL1 IL2(PEAK) = IL2(MAX) + 0.5 * IL2 The RMS inductor currents are: I L1(RMS) = I L1(MAX) * 1+ IL1(MAX) R SENSE = For most SEPIC applications, the equal inductor values will fall in the range of 1H to 100H. VIN(MIN) IL1 IL2(RMS) = IL2(MAX) * 1+ c L2 = ISW(MAX) L= c L1 = where ISW = * ISW(MAX) L1= L2 = where c 2 L1 12 PFET = I2SW(MAX) * RDS(ON) * DMAX + 2 * (VIN(MIN) + VOUT)2 * IL(MAX) * CRSS * f/1A The first term in this equation represents the conduction losses in the device, and the second term, the switching loss. CRSS is the reverse transfer capacitance, which is usually specified in the MOSFET characteristics. For maximum efficiency, RDS(ON) and CRSS should be minimized. From a known power dissipated in the power Rev F 22 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION MOSFET, its junction temperature can be obtained using the following equation: TJ = TA + PFET * JA = TA + PFET * (JC + CA) TJ must not exceed the MOSFET maximum junction temperature rating. It is recommended to measure the MOSFET temperature in steady state to ensure that absolute maximum ratings are not exceeded. SEPIC Converter: Output Diode Selection To maximize efficiency, a fast switching diode with a low forward drop and low reverse leakage is desirable. The average forward current in normal operation is equal to the output current, and the peak current is equal to: c 1 ID(PEAK) = 1+ *IO(MAX) * 2 1-DMAX CDC has nearly a rectangular current waveform. During the switch off-time, the current through CDC is IIN, while approximately -IO flows during the on-time. The RMS rating of the coupling capacitor is determined by the following equation: IRMS(CDC) > IO(MAX) * The power dissipated by the diode is: INVERTING CONVERTER APPLICATIONS The LT3758 can be configured as a dual-inductor inverting topology, as shown in Figure 10. The VOUT to VIN ratio is: VIN =- D 1-D in continuous conduction mode (CCM). L1 VIN PD = IO(MAX) * VD VIN(MIN) A low ESR and ESL, X5R or X7R ceramic capacitor works well for CDC. VOUT - VD It is recommended that the peak repetitive reverse voltage rating VRRM is higher than VOUT + VIN(MAX) by a safety margin (a 10V safety margin is usually sufficient). VOUT + VD + CDC + L2 - - CIN and the diode junction temperature is: COUT LT3758 TJ = TA + PD * RJA GATE The RJA used in this equation normally includes the RJC for the device, plus the thermal resistance from the board, to the ambient temperature in the enclosure. TJ must not exceed the diode maximum junction temperature rating. SEPIC Converter: Output and Input Capacitor Selection The selections of the output and input capacitors of the SEPIC converter are similar to those of the boost converter. Please refer to the Boost Converter: Output Capacitor Selection and Boost Converter: Input Capacitor Selection sections. SEPIC Converter: Selecting the DC Coupling Capacitor The DC voltage rating of the DC coupling capacitor (CDC, as shown in Figure 1) should be larger than the maximum input voltage: M1 VOUT + D1 SENSE RSENSE GND + 3758 F10 Figure 10. A Simplified Inverting Converter Inverting Converter: Switch Duty Cycle and Frequency For an inverting converter operating in CCM, the duty cycle of the main switch can be calculated based on the negative output voltage (VOUT) and the input voltage (VIN). The maximum duty cycle (DMAX) occurs when the converter has the minimum input voltage: DMAX = VOUT - VD VOUT - VD - VIN(MIN) VCDC > VIN(MAX) Rev F For more information www.analog.com 23 LT3758/LT3758A APPLICATIONS INFORMATION Inverting Converter: Inductor, Sense Resistor, Power MOSFET, Output Diode and Input Capacitor Selections The selections of the inductor, sense resistor, power MOSFET, output diode and input capacitor of an inverting converter are similar to those of the SEPIC converter. Please refer to the corresponding SEPIC converter sections. Inverting Converter: Output Capacitor Selection The inverting converter requires much smaller output capacitors than those of the boost, flyback and SEPIC converters for similar output ripples. This is due to the fact that, in the inverting converter, the inductor L2 is in series with the output, and the ripple current flowing through the output capacitors are continuous. The output ripple voltage is produced by the ripple current of L2 flowing through the ESR and bulk capacitance of the output capacitor: 1 VOUT(P - P) = IL2 * ESR COUT + 8 * f * C OUT After specifying the maximum output ripple, the user can select the output capacitors according to the preceding equation. The ESR can be minimized by using high quality X5R or X7R dielectric ceramic capacitors. In many applications, ceramic capacitors are sufficient to limit the output voltage ripple. The RMS ripple current rating of the output capacitor needs to be greater than: IRMS(COUT) > 0.3 * IL2 Inverting Converter: Selecting the DC Coupling Capacitor The DC voltage rating of the DC coupling capacitor (CDC, as shown in Figure 10) should be larger than the maximum input voltage minus the output voltage (negative voltage): VCDC > VIN(MAX) - VOUT CDC has nearly a rectangular current waveform. During the switch off-time, the current through CDC is IIN, while approximately -IO flows during the on-time. The RMS rating of the coupling capacitor is determined by the following equation: IRMS(CDC) > IO(MAX) * DMAX 1-DMAX A low ESR and ESL, X5R or X7R ceramic capacitor works well for CDC. Board Layout The high speed operation of the LT3758 demands careful attention to board layout and component placement. The Exposed Pad of the package is the only GND terminal of the IC, and is important for thermal management of the IC. Therefore, it is crucial to achieve a good electrical and thermal contact between the Exposed Pad and the ground plane of the board. For the LT3758 to deliver its full output power, it is imperative that a good thermal path be provided to dissipate the heat generated within the package. It is recommended that multiple vias in the printed circuit board be used to conduct heat away from the IC and into a copper plane with as much area as possible. To prevent radiation and high frequency resonance problems, proper layout of the components connected to the IC is essential, especially the power paths with higher di/ dt. The following high di/dt loops of different topologies should be kept as tight as possible to reduce inductive ringing: * In boost configuration, the high di/dt loop contains the output capacitor, the sensing resistor, the power MOSFET and the Schottky diode. * In flyback configuration, the high di/dt primary loop contains the input capacitor, the primary winding, the power MOSFET and the sensing resistor. The high di/ dt secondary loop contains the output capacitor, the secondary winding and the output diode. * In SEPIC configuration, the high di/dt loop contains the power MOSFET, sense resistor, output capacitor, Schottky diode and the coupling capacitor. Rev F 24 For more information www.analog.com LT3758/LT3758A APPLICATIONS INFORMATION * In inverting configuration, the high di/dt loop contains power MOSFET, sense resistor, Schottky diode and the coupling capacitor. The small-signal components should be placed away from high frequency switching nodes. For optimum load regulation and true remote sensing, the top of the output voltage sensing resistor divider should connect independently to the top of the output capacitor (Kelvin connection), staying away from any high dV/dt traces. Place the divider resistors near the LT3758 in order to keep the high impedance FBX node short. Check the stress on the power MOSFET by measuring its drain-to-source voltage directly across the device terminals (reference the ground of a single scope probe directly to the source pad on the PC board). Beware of inductive ringing, which can exceed the maximum specified voltage rating of the MOSFET. If this ringing cannot be avoided, and exceeds the maximum rating of the device, either choose a higher voltage device or specify an avalancherated power MOSFET. Figure 11 shows the suggested layout of the 10V to 40V input, 48V output boost converter in the Typical Applications section. CIN CC2 L1 R3 RC R1 1 R2 2 CSS 3 8 RT 4 7 5 6 LT3758 R4 CC1 VIN 10 9 CVCC 1 2 RS VIAS TO GROUND PLANE COUT2 8 M1 7 3 6 4 5 COUT1 D1 VOUT 3758 F11 Figure 11. Suggested Layout of the 10V to 40V Input, 48V Output Boost Converter in the Typical Applications Section Rev F For more information www.analog.com 25 LT3758/LT3758A APPLICATIONS INFORMATION Recommended Component Manufacturers Some of the recommended component manufacturers are listed in Table 2. Table 2. Recommended Component Manufacturers VENDOR COMPONENTS WEB ADDRESS Capacitors avx.com Inductors, Transformers bhelectronics.com Coilcraft Inductors coilcraft.com Cooper Bussmann Inductors bussmann.com Diodes diodes.com MOSFETs fairchildsemi.com Diodes generalsemiconductor. com AVX BH Electronics Diodes, Inc Fairchild General Semiconductor International Rectifier MOSFETs, Diodes irf.com IRC Sense Resistors irctt.com Tantalum Capacitors kemet.com Kemet Magnetics Inc Toroid Cores mag-inc.com Microsemi Diodes microsemi.com Murata-Erie Inductors, Capacitors murata.co.jp Capacitors nichicon.com Diodes onsemi.com Panasonic Capacitors panasonic.com Pulse Inductors pulseeng.com Sanyo Capacitors sanyo.co.jp Sumida Inductors sumida.com Taiyo Yuden Capacitors t-yuden.com Nichicon On Semiconductor Capacitors, Inductors component.tdk.com Thermalloy TDK Heat Sinks aavidthermalloy.com Tokin Capacitors nec-tokinamerica.com Toko Inductors tokoam.com United Chemi-Con Capacitors chemi-com.com Vishay/Dale Resistors vishay.com Vishay/Siliconix MOSFETs vishay.com Wurth Elektronik Inductors we-online.com Capacitors vishay.com Small-Signal Discretes zetex.com Vishay/Sprague Zetex Rev F 26 For more information www.analog.com LT3758/LT3758A TYPICAL APPLICATIONS 10V to 40V Input, 48V Output Boost Converter VIN 10V TO 40V CIN 4.7F 50V X7R x2 R3 200k L1 18.7H VIN D1 SHDN/UVLO R4 32.4k SYNC LT3758 SENSE RT SS RT 41.2k 300kHz CC2 100pF + FBX GND INTVCC VC CSS 0.68F R2 464k M1 GATE RC 10k CC1 10nF CVCC 4.7F 10V X5R VOUT 48V 1A RS 0.012 COUT1 100F 63V R1 15.8k COUT2 4.7F 50V X7R x4 3758 TA02a CIN, COUT2: MURATA GRM32ER71H475KA88L COUT1: PANASONIC ECG EEV-TG1J101UP D1: VISHAY SILICONIX 30BQ060 L1: PULSE PB2020.223 M1: VISHAY SILICONIX SI7460DP Efficiency vs Output Current Start-Up Waveforms 100 VIN = 24V 90 EFFICIENCY (%) 80 VIN = 40V 70 VOUT 20V/DIV VIN = 24V 60 50 IL1 2A/DIV 40 30 20 10 0.001 VIN = 10V 0.1 0.01 OUTPUT CURRENT (A) 5ms/DIV 3758 TA02c 1 3758 TA02b Rev F For more information www.analog.com 27 LT3758/LT3758A TYPICAL APPLICATIONS 10V to 40V Input, 48V/2.5A Output Boost Converter VIN 10V TO 40V + CIN1 33F 63V CIN2 4.7F 100V X5R x3 R3 1M D1 SHDN/UVLO R4 191k SYNC RT 63.4k 200kHz L1 10H VIN LT3758A RT SS RC 10k CC2 100pF M2 R2 580k SENSE FBX GND INTVCC VC CSS 0.1F M1 GATE CC1 10nF + CVCC 4.7F 10V X5R RS 0.004 1W VOUT 48V 2.5A R1 20.0k COUT1 56F 63V COUT2 4.7F 100V X5R x3 3758 TA03a CIN1, SUN ELEC. 63HVH33M COUT1: SUN ELEC. 63HVH56M D1: DIODES SBRT10U60D1 L1: WURTH ELEC. WE-7443641000 M1, M2: INFINEON BSC066N06NS Efficiency vs Output Current 100 90 VIN = 10V 80 EFFICIENCY (%) Load Step Response at VIN=24V VIN = 40V VOUT 2V/DIV AC-COUPLED 70 60 VIN = 24V 2.0A IOUT 1A/DIV 0.5A 50 40 30 20 500s/DIV 10 0 0.01 0.1 1 OUTPUT CURRENT (A) 3758 TA03c 10 3758 TA03b Rev F 28 For more information www.analog.com LT3758/LT3758A TYPICAL APPLICATIONS 36V to 72V Input, 90V/1.8A Output Boost Converter VIN 36V TO 72V CIN 4.7F 100V X5R x2 R3 1M L1 33H VIN D1 SHDN/UVLO R4 37.4k SYNC LT3758A SENSE RT SS RT 49.9k 250kHz RC 16.2k CC2 100pF + FBX GND INTVCC VC CSS 0.1F R2 549k M1 GATE CC1 10nF CVCC 4.7F 10V X5R VOUT 90V 1.8A RS 0.010 COUT1 10F 100V R1 10.0k COUT2 4.7F 100V X5R x3 3758 TA04a COUT1: SUN ELEC. 100HVH10M D1: DIODES SBR8M100P5 L1: WURTH ELEC. WE-7443643300 M1: INFINEON BSC190N12NS3 Efficiency vs Output Current Load Step Response at VIN=48V 100 90 VIN = 72V EFFICIENCY (%) 80 VIN = 48V 70 60 50 VOUT 2V/DIV AC-COUPLED VIN = 36V IOUT 1.5A 1A/DIV 0.7A 40 30 20 500s/DIV 10 0 0.01 0.1 1 OUTPUT CURRENT (A) 3758 TA04c 10 3758 TA04b Rev F For more information www.analog.com 29 LT3758/LT3758A TYPICAL APPLICATIONS 12V Output Nonisolated Flyback Power Supply VIN 36V TO 72V D1 CIN 2.2F 100V X7R 0.022F 100V 1M 6.2k VIN DSN SHDN/UVLO 44.2k SYNC LT3758 10k 100pF 4,5,6 (PARALLEL) SW GATE FBX GND INTVCC VC 0.47F T1 1,2,3 (SERIES) 105k 1% M1 SENSE RT SS 63.4k 200kHz VOUT 12V 1.2A 10nF 1N4148 CVCC 4.7F 10V X5R 5.1 15.8k 1% 0.030 COUT 47F X5R 3758 TA05a CIN: MURATA GRM32ER72A225KA35L T1: COILTRONICS VP2-0066 M1: VISHAY SILICONIX SI4848DY D1: ON SEMICONDUCTOR MBRS360T3G DSN: VISHAY SILICONIX ES1D COUT: MURATA GRM32ER61C476ME15L Efficiency vs Output Current 100 90 Start-Up Waveform VIN = 48V VIN = 48V EFFICIENCY (%) 80 70 60 VOUT 5V/DIV 50 40 5ms/DIV 30 20 0.01 0.1 1 OUTPUT CURRENT (A) 3758 TA05c 10 3758 TA05b Frequency Foldback Waveforms When Output Short-Circuit VIN = 48V VOUT 5V/DIV VSW 50V/DIV 20s/DIV 3758 TA05d Rev F 30 For more information www.analog.com LT3758/LT3758A TYPICAL APPLICATIONS VFD (Vacuum Fluorescent Display) Flyback Power Supply D1 VIN 9V TO 16V COUT2 2.2F 100V X7R 4 CIN 22F 25V D2 178k 22 SHDN/UVLO 220pF 32.4k SYNC LT3758 47pF 95.3k GATE VOUT2 64V 40mA COUT1 1F 100V X7R 6 FBX GND INTVCC VC 0.47F 5 M1 SW SENSE RT SS 63.4k 200kHz T1 1, 2, 3 VIN VOUT 96V 80mA 10k 10nF CVCC 4.7F 10V X5R 0.019 0.5W 1.62k 3758 TA06a CIN: MURATA GRM32ER61E226KE15L COUT1: MURATA GRM31CR72A105K01L COUT2: MURATA GRM32ER72A225KA35L D1: VISHAY SILICONIX ES1D D2: VISHAY SILICONIX ES1C M1: VISHAY SILICONIX Si4100DY T1: COILTRONICS VP1-0102 (*PRIMARY = 3 WINDINGS IN PARALLEL) Start-Up Waveforms VIN = 12V Switching Waveforms VOUT1 VOUT2 VOUT1 1V/DIV (AC) VOUT2 1V/DIV (AC) VSW 50V/DIV VOUT1, VOUT2 20V/DIV 10ms/DIV 3758 TA06b 2s/DIV 3758 TA06c Rev F For more information www.analog.com 31 LT3758/LT3758A TYPICAL APPLICATIONS 36V to 72V Input, 3.3V Output Isolated Telecom Power Supply PA1277NL 4 5 VIN 36V TO 72V 0.022F 100V CIN 2.2F 100V X7R 5.6k VIN SHDN/UVLO 44.2k SYNC FDC2512 10 GATE SENSE INTVCC 4.7F 25V X5R FBX RT 63.4k 200kHz SS GND VOUT- 8 BAS516 2 4.7F 25V X5R 0.03 LT3758 UPS840 7 3 1M COUT 100F 6.3V x3 6 BAV21W BAT54CWTIG 100pF 100k 1 16k 274 VC BAS516 47pF LT4430 PS2801-1 0.47F VOUT+ 3.3V 3A 2200pF 250VAC 0.47F VIN 1F GND COMP OC 0.5V FB OPTO 47nF 2k 22.1k 3758 TA07a Efficiency vs Output Current 100 90 EFFICIENCY (%) 80 VIN = 36V 70 VIN = 72V 60 50 VIN = 48V 40 30 20 0.01 0.1 1 OUTPUT CURRENT (A) 10 3758 TA07b Rev F 32 For more information www.analog.com LT3758/LT3758A TYPICAL APPLICATIONS 18V to 72V Input, 24V Output SEPIC Converter VIN 18V TO 72V + CIN2 2.2F 100V X7R CIN1 10F 100V 232k VIN L1A SHDN/UVLO 20k * CDC 2.2F 100V X7R, x2 D1 VOUT 24V 1A LT3758A GATE SYNC M1 GND VC 0.47F 280k 1% 0.025 RT SS 41.2k 300kHz L1B * SENSE 10k 10nF FBX INTVCC 20k 1% CVCC 4.7F 10V X5R + COUT1 10F 25V X5R x4 COUT1 33F 35V x2 3758 TA08a CIN1: PANASONIC EEE2AA100UP CIN2, CDC: TAIYO YUDEN HMK325B7225KN-T COUT1: MURATA GRM31CR61E106KA12L COUT2: KEMET T495X336K035AS L1A, L1B: COILTRONICS DRQ127-470 M1: FAIRCHILD SEMICONDUCTOR FDMS2572 D1: ON SEMICONDUCTOR MBRS3100T3G Efficiency vs Output Current Load Step Waveform 100 VIN = 48V 90 VIN = 18V VOUT 2V/DIV AC-COUPLED EFFICIENCY (%) 80 70 VIN = 72V VIN = 48V 60 50 IOUT 1A 1A/DIV 0A 40 30 500s/DIV 20 10 0.001 0.1 0.01 OUTPUT CURRENT (A) 1 3758 TA08b Frequency Foldback Waveforms When Output Short-Circuit Start-Up Waveform VIN = 48V VIN = 48V VOUT 20V/DIV VOUT 10V/DIV VSW 50V/DIV IL1A + IL1B 1A/DIV IL1A + IL1B 2A/DIV 2ms/DIV 3758 TA08c 3758 TA08d 50s/DIV 3758 TA08e Rev F For more information www.analog.com 33 LT3758/LT3758A TYPICAL APPLICATIONS 10V to 40V Input, -12V Output Inverting Converter CIN2 4.7F 50V X7R x2 CIN1 4.7F 50V x2 R1 200k VIN L1A SHDN/UVLO R2 32.4k * CDC 2.2F 100V X7R, x2 L1B LT3758A GATE SYNC M1 D1 SENSE 105k 0.015 RT SS GND VC 41.2k 300kHz VOUT -12V 2A * + FBX INTVCC 7.5k 0.47F 10k 6.8nF COUT1 22F 16V X5R x4 CVCC 4.7F 10V X5R + VIN 10V TO 40V COUT2 47F 20V x2 3758 TA09a CIN1: KEMET T495X475K050AS CIN2, CDC: MURATA GRM32ER71H475KA88L COUT1: MURATA GRM32ER61C226KE20 COUT2: KEMET T495X476K020AS D1: VISHAY SILICONIX 30BQ060 L1A, L1B: COILTRONICS DRQ127-150 M1: VISHAY SILICONIX SI7850DP Efficiency vs Output Current Load Step Waveforms 100 EFFICIENCY (%) 80 VIN = 24V VIN = 10V 90 VIN = 24V VOUT 1V/DIV AC-COUPLED VIN = 40V 70 60 50 IOUT 1A 1A/DIV 0A 40 30 500s/DIV 20 10 0.001 0.1 1 0.01 OUTPUT CURRENT (A) 10 3758 TA09b Frequency Foldback Waveforms When Output Short-Circuit Start-Up Waveforms VIN = 24V VOUT 5V/DIV 3758 TA09c VOUT VIN = 24V 10V/DIV VSW 20V/DIV IL1A + IL1B 2A/DIV 5ms/DIV 3758 TA09d IL1A + IL1B 5A/DIV 50s/DIV 3758 TA09e Rev F 34 For more information www.analog.com LT3758/LT3758A PACKAGE DESCRIPTION DD Package 10-Lead Plastic DFN (3mm x 3mm) (Reference LTC DWG # 05-08-1699 Rev C) 0.70 0.05 3.55 0.05 1.65 0.05 2.15 0.05 (2 SIDES) PACKAGE OUTLINE 0.25 0.05 0.50 BSC 2.38 0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS 3.00 0.10 (4 SIDES) R = 0.125 TYP 6 0.40 0.10 10 1.65 0.10 (2 SIDES) PIN 1 NOTCH R = 0.20 OR 0.35 x 45 CHAMFER PIN 1 TOP MARK (SEE NOTE 6) 0.200 REF 0.75 0.05 0.00 - 0.05 5 1 (DD) DFN REV C 0310 0.25 0.05 0.50 BSC 2.38 0.10 (2 SIDES) BOTTOM VIEW--EXPOSED PAD NOTE: 1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-2). CHECK THE LTC WEBSITE DATA SHEET FOR CURRENT STATUS OF VARIATION ASSIGNMENT 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE Rev F For more information www.analog.com 35 LT3758/LT3758A PACKAGE DESCRIPTION MSE Package 10-Lead Plastic MSOP, Exposed Die Pad (Reference LTC DWG # 05-08-1664 Rev I) BOTTOM VIEW OF EXPOSED PAD OPTION 1.88 0.102 (.074 .004) 5.10 (.201) MIN 1 0.889 0.127 (.035 .005) 1.68 0.102 (.066 .004) 0.05 REF 10 0.305 0.038 (.0120 .0015) TYP RECOMMENDED SOLDER PAD LAYOUT 3.00 0.102 (.118 .004) (NOTE 3) DETAIL "B" CORNER TAIL IS PART OF DETAIL "B" THE LEADFRAME FEATURE. FOR REFERENCE ONLY NO MEASUREMENT PURPOSE 10 9 8 7 6 DETAIL "A" 0 - 6 TYP 1 2 3 4 5 GAUGE PLANE 0.53 0.152 (.021 .006) DETAIL "A" 0.18 (.007) 0.497 0.076 (.0196 .003) REF 3.00 0.102 (.118 .004) (NOTE 4) 4.90 0.152 (.193 .006) 0.254 (.010) 0.29 REF 1.68 (.066) 3.20 - 3.45 (.126 - .136) 0.50 (.0197) BSC 1.88 (.074) SEATING PLANE 0.86 (.034) REF 1.10 (.043) MAX 0.17 - 0.27 (.007 - .011) TYP 0.50 (.0197) BSC NOTE: 1. DIMENSIONS IN MILLIMETER/(INCH) 2. DRAWING NOT TO SCALE 3. DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 4. DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.152mm (.006") PER SIDE 5. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.102mm (.004") MAX 6. EXPOSED PAD DIMENSION DOES INCLUDE MOLD FLASH. MOLD FLASH ON E-PAD SHALL NOT EXCEED 0.254mm (.010") PER SIDE. 0.1016 0.0508 (.004 .002) MSOP (MSE) 0213 REV I Rev F 36 For more information www.analog.com LT3758/LT3758A REVISION HISTORY REV DATE DESCRIPTION A 3/10 Deleted Bullet from Features and Last Line of Description Updated All Sections to Include H-Grade and Military Grade B C D 5/10 5/11 07/12 E 6/17 F 01/19 PAGE NUMBER 1 2 to 7 Deleted Vendor Telephone Information from Table 2 in Applications Information Section 26 Revised TA04 and TA04c in Typical Applications 29 Replaced Related Parts List 36 Revised last sentence of SYNC Pin description 8 Updated Block Diagram 9 Revised value in last sentence of Programming Turn-on and Turn-off Thresholds in the SHDN/UVLO Pin Section 10 Revised penultimate sentence of Operating Frequency and Synchronization section 13 Revised MP-grade temperature range in Absolute Maximum Ratings and Order Information 2 Revised Note 2 4 Revised formula in Applications Information 19 Added LT3758A version Throughout Updated Block Diagram 9 Updated Programming the Output Voltage section 13 Updated Loop Compensation section 14 Updated the schematic and Load Step Waveforms in the Typical Applications section 31, 32 Text Clarification 16, 22 Added New Boost Circuits & Graphs 28, 29 Updated Related Parts Section with LT8361/LT8362/LT8364 Boost Converters 38 Rev F Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license For is granted implication or otherwise under any patent or patent rights of Analog Devices. more by information www.analog.com 37 LT3758/LT3758A TYPICAL APPLICATION 8V to 72V Input, 12V Output SEPIC Converter CIN 2.2F 100V X7R x2 154k VIN L1A SHDN/UVLO 32.4k LT3758 SYNC GATE * M1 Si7456DP 90 VOUT 12V 2A + L1B * 0.012 105k 1% COUT1 47F 20V x2 FBX GND INTVCC VC 41.2k 300kHz 100 CDC 2.2F 100V D1 X7R, x2 MBRS3100T3G SENSE RT SS Efficiency vs Output Current 10k 10nF 70 VIN = 8V VIN = 42V VIN = 72V 60 50 40 30 20 15.8k 1% 0.47F 80 EFFICIENCY (%) VIN 8V TO 72V COUT2 10F 16V X5R x4 CVCC 4.7F 10V X5R 10 0.001 0.01 0.1 1 OUTPUT CURRENT (A) 10 3758 TA10b 3758 TA10a L1A, L1B: COILTRONICS DRQ127-220 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT3757A 40V Flyback, Boost, SEPIC and Inverting Controllers 2.9V VIN 40V, with Small Packages and Powerful Gate Drive LT3759 40V Flyback, Boost, SEPIC and Inverting Controller 1.6V VIN 42V, with Small Package and Powerful Gate Drive LT8300/LT8303 100V Isolated Flyback Converters in SOT-23 Monolithic No-Opto Flybacks with Integrated 240mA/500mA Switch LT8304/LT8304-1 100V Isolated Flyback Converter Monolithic No-Opto Flyback with Integrated 2A Switch, SO-8 Package LT3748 100V Isolated Flyback Controller 5V VIN 100V, No-Opto Flyback, MSOP-16 with High Voltage Spacing LT8301/LT8302 42V Isolated Flyback Converters Monolithic No-Opto Flybacks with Integrated 1.2A/3.6A, 65V Switch LT3798 Offline Isolated No Opto-Coupler Flyback Controller with Active PFC VIN and VOUT Limited Only by External Components LT3799/LT3799-1 Offline Isolated Flyback LED Controllers with Active PFC VIN and VOUT Limited Only by External Components LT3957A Boost, Flyback, SEPIC and Inverting Converter with 5A, 40V Switch 3V VIN 40V, 100kHz to 1MHz Programmable Operation Frequency, 5mm x 6mm QFN Package LT3958 Boost, Flyback, SEPIC and Inverting Converter with 3.3A, 5V VIN 80V, 100kHz to 1MHz Programmable Operation Frequency, 5mm x 6mm QFN Package 84V Switch LT8361 100V, 2A, Low IQ Boost/SEPIC/Inverting Converter VIN = 2.8V to 60V, VOUT(MAX) = 100V, IQ = 6A (Burst Mode Operation), MSOP-16(12)E, 3mm x 3mm DFN-10 Packages LT8362 60V, 2A, Low IQ Boost/SEPIC/Inverting Converter VIN = 2.8V to 60V, VOUT(MAX) = 60V, IQ = 9A (Burst Mode Operation), MSOP-16(12)E Package LT8364 60V, 4A, Low IQ Boost/SEPIC/Inverting Converter VIN = 2.8V to 60V, VOUT(MAX) = 60V, IQ = 9A (Burst Mode Operation), MSOP-16(12)E, 4mm x 3mm DFN-12 Packages Rev F 38 01/19 www.analog.com For more information www.analog.com ANALOG DEVICES, INC. 2009-2019