ANMrP QUALIFICATION TEST REPORT ie Ea ER RS .070 MULTI-LOCK CONNECTOR (WIRE TO WIRE TYPE) 501-5051 ~s Rev. 02 Product Specification Reference Test Report No. : 108-5264 : CP-1311, TR-99566 Classification : Unrestricted Date :19 OCT 00 Prepared by Reviewed by Reviewed by Approved by < 5 3 a 19 OCT OO 23-OCf- eo qoctoo 9 OCT oD KY, rion a Ss Lerche K. Betsui K. Shimizu H.Hoshino S.Tomioka P/E Section Chief__| P/E Manager Reliability Analysis Chief_| Q/A Manager Tyco Electronics AMP K.K. Hisamote 3-5-8, Takatsuku, Kawesaki-shi, Kanagewa-ken, Japan 1 of 10 This AMP controlled document is subject to change. For latest revision cali the AMP. Copyright 1999 by Tyco Electronics AMP K.K. Alt Rights Reserved, * Trademark Released Per EC FJo0- 1659-00070 MULTH.OCK CONNECTOR AMF WIRE TO WRE TYPE 501-5051 1. Introduction 1. [LUM(= 1.1 Purpose 11a Testing was performed on the .070 Multi- Lock Connector to determine If It meets the requirements of AMP specification, 108-5264. 1.2 Scope This report covers the results of electrical, mechanical and environmental performance requirements testing of the .070 Multi-Lock Connector . The qualification testing was performed between 1 Feb, 1988 and 16 Mar, 1988. 4.3 Conclusion The .070 Multi-Lock Connector meets the performance requirements of Product Specification, 108-5264. 1.4 Test Samples Samples were taken randomly from current production. The following samples were used (Fig.1). | AERIS. 070 VIF Oy 9-aRVaAD # 338 108-5264 (ICHRESHLEEMES HICSMLUVSMSHERT SEMI te, 1.2 8Ae ARSBIL, 070 VF OF ARIID BAH). MAR Mds KURA EDS RE [ZDUTHIOA ARBRE LTS, AS PRBS 1988 F2A1 AAS 1988 #3716 BECIADMNie, 14.3 88 070 VILF Oy> a4ootBY SE 108-5264 OT REMRBEFIXS BLT, 1.4 RA RASHID LEPT IFLA SRR IC KOTMY MSM, A FORBARER [fies (Fig.1). 2 of 10 Rev 02070 MULTLLOCK CONNECTOR ho cet ee roe m2 ARE 501-5064 (WIRE TO WIRE TYPE) hemes ~ Part No. Description i! & nm % Receptacle Contact(0.2mm?~0.3mm*} O-t73630-C) Porc irr crc testers ess cseeccccscsccscrc ces YI IAL 84k (0.2mm?~0.3mm"} Receptacle Contact(0.5mm?~ 1.25mm*) C)-178631-O) Prrr rrr tr crc ec cscssccrccrccc ssc rosa ens Ye FS )Lay 87h (0.5mm?~ 1.25mm?) Tab Contact(0.2mm?~0.3mm?) 1-173633-O promt sscss csc recs cas YrFs9 Lay 8b (0.2mm?~ 0.3mm} Tab Contact(0.5mm?~ 1.25mm?) D-173645-D Procter rrr rrr et sc cess css YRFS9 LAYS (0.5mm?~ 1.25mm*) 2Pos. Plug Housing(Single Row Type O-1 74463-O00 -_ eee 3. == = g(Sing ween = yl pe) wee ee ee ee ee Be eee ee eee eee eee FST INGLILT 2 (AGT) 3Pos. Plug Housing(Single Row Type 0-174921-O Fo------ . nee Singe New MPO) eee eee ee eee e ec eee eee eeeee FSFINGZYS 3 -IASTS) 4Pos. Plug Housing(Single Row Type Cl-1 74922-(] [j--eeew ee g - seee g(s - ng seuwnwe yl PS ) we eee eee ee ee ee ee ee ee eee ees FSINGIYT 4-H) 68Pos. Plug Housing(Single Row Type 0-174923-O Ft-77--- 3 aa gPnge few MPO) eee ce ceeee eee eee cece eee: FSFINID IT 6 FISTS) 6Pos. Plug Housing(Dual Row Type O-175658-O for-7--- a. ae q Ore Hon Type) Torro roe cs ssercrccscrcrcccsas ss FOFINISYT 6 (LIST) 8Pos, Plug Housing(Dual Row Type} E-173850-E) pores ccc es sccceecsscccccs cscs FIT INDY 8 IRGTT) 10Pos. Plug Housing(Dual Row Type) 01-174465-D) Porn rrr err nr tere m rn nen cena e eens FSF NGEYT 10 (FISTS) O-1 73851-O0 2 os: Pa Housing (Dual Row Type) ee ee ee ee en FOF INIL YT 12 B(FIGTZ) 14Pos. Plug Housing(Dual Row Type} O-179852-O frre re ccs cscs secs scscces eer cca: FRING YT 14 BIBI) 18Pos. Plug Housing(Dual Row Type) 0-179853-0 Parr croc cress ss csscrccs snes: FSF NIL 18 (IBIS) 20Pos. Plug Housing(Dual Row Type) 0-174952-O ferrari ccc cee rss ecr asc cccnccsceacs FSFNIY YT 20 (AAT) 2Pos. Cap Housing Panel Lock Type(Single Row T ci17ageo-c1 [PPoS: Cap Housing Panel Lock Type(Single Row Type) ss... ey F NIT 2 BANRILOY ISIS (BLT) n174928.0 Phos: Cap. Housing Panel Lock Type(Single Row Type) ws, PyF NIT 8 BARI OY IST ( TABLA) Fig. 1(#&<) (To be continued) 3 0f 10 Rev 02070 MULTH_LOCK CONNECTOR nin WIRE TOWIRETYPE) 501-5051 sane e Mee te oe re aa a EYE Sante OT patho Lda acme nA Mengde oP Part No. 0-174929-0 Description m 4 4Pos, Cap Housing Panel Lock Type(Single Row Type} eI 4 BARI 9S4 FT (HST) O-174930-0 6Pos. Cap Housing Panel Lock Type(Single Row Type) Re F NOT 6 BAB ILOY IS F(ASTT) (]-175657-0 6Pos. Cap Housing Panel Lock Type(Dual Row Type) Fey INGULUT 6 BARILOVIRA (Aaa) E)-174931-0 8Pos. Cap Housing Panel Lock Type(Dual Row Type) ERVINGINT BEAR ISLI ASL) O-174932-01 10Pos. Cap Housing Panel Lock Type(Dual Row Type) vn enn ee ee ee ee ee eee ee ee ee ee ee ee ee ee ee ee eee Sey FA NOULes 10 BARILOY ISS F(t) O-174933-0 12Pos. Cap Housing Panel Lock Type(Dual Row Type) Sey FG 12 BARIVOYIS4 F(T) D-174934-0 14Po0s. Cap Housing Panel Lock Type(Dual Row Type} Sy FNS 14 BARIVOVISA FT (LIST) O-174935-0 18Pos. Cap Housing Panel Lock Type(Dual Row Type) Sey TANGY TS 18 BARI OY IS4 FT (AST) O-174936-0 20Pos. Cap Housing Panel Lock Type(Dual Row Type) AeA NIILT 20 BANA ILOYISS FT (TBST) 0-174937-() 8Pos. Cap Housing (W/Flange) FeyINGLLT 8 Hi(W/Flange) O-175659-0 10Pos. Cap Housing (W/Flange} FeyINOSy 10 (W/Flange) O-174938-0 20Pos. Cap Housing (W/Flange) SvyFINILY TF 20 #(W/Flange) O-175709-0 20Pos. Cap Housing (W/Flange) aT NIL YT 20 Hi (W/Flange) Note: Part number is consisted from listed base number and 1 digit numeric prefix and suffix with Dash, Refer to catalog or customer drawing for specific part numbers for each base number. _ When prefix is zero, zero an dash are omitted. EE: BBON-YFL A) Ik, UAPPRBIL YANO 1 MOMFELOTMMENET. SRE SAT SF TASS ORME RRB SMLASOIESR PSL, GS. HBORERCOORS IS, HORUS LY ssewBEHET, Fig. 1 (#84) (end) 4of 10 Rev 02901-5051 2. RRAS 2. Test Contents Ae Rm GR JAB vs BE Fe ys No. Test Items Requirements Judge ment ih OM BRE on PRET ec LO EH & 21] eee eee eee eee | Confirmation of Product | inspect visually per applicable Quality Inspection Plan Ac- (QIP) cept- able =z * H tM FE Electrical Requirements * & Bh Hh | RM smV/AWF & 2.2 | ( $B Me ) LR OmMV/ART Termination Resistance | Initial; 3mV/A Max. Ac- (Specified Current) Final ;10 mV/ A Max. cept- able ge fF 6H FH |W RM ismQLVF e 23] (0 ~ b S ) [RRR TOMO eee 1 Termination Resistance | Initial; 3 mQ Max. Ac- (Low Level) Final ; 10 mQ Max. cept- able it z KE | HA, BERRA 1 SKVAC, (50Hz), LTR, BREL eS re a 4 _ | Dielectric Strength Initial / Final; 1.8kV AC, (50 Hz), 1 minute Ac- No abnormality allowed cept- able Re HH Rh [M R;looMOUt e 26{ ed BURR lOOMOMe e Insulation Resistance Initial ; 100 MQ Min. Ac- Final ; 100 MQ Min. cept- able Yo %F B Fe |8mALT & a rr a S| Current Leakage 3 mA Max Ac- cept- able im SB L # j|60CUF & 27 eh ReMACREENRRRBME BOT Od! me Temperature Rising 60C Max. Ac- Test Current : See product Spec. cept- able Fig. 2 <) (To be continued) 5 of 10 Rev.O9,501-5051 ae a. BR ROG Y BB & HE No. Test Items Requirements Judge ment Bm + 4 7 & |4550N, 15RD OFF, 2007 4 7 Vv e 28{ ROR (OLAV) 10mABT, 1OmV/AME | i Current Cycling 45 Min. On 15 Min OFF, 200 eyeles Ac- Final: 10 mQ max,, 10mV/ A Max. cept- able @ tk 69 t& #8 Physical Requirements th # ( & BR ) |20~200H2z/1 9H, 44 m/s2 (4.5 G), = 2.9 XYZ 47] 8 Be af ABM Bld psec CABWIE, lene ene neh AOI 1OmOV eee Vibration 20~200 Hz/ 1 minutes, 44m /s2 (4.5 G) Ac- (High Frequency) X, Y & Z Axes: 8 hours. cept- No electrical discontinuity greater than 1 vsec shalloccur. | able Final 19 mQ Max. my 72 Bf & | PBB Bi pect OKA SVCL, & 210f am/45 QMO MAME | iB Physical Shock No electrical discontinuity greater than 1 psec. allowed. Ac- 44m/s2(4.5 G), Final 10 mQ Max. cept- able 3 RY HA HK | 24k; 29N LF e 2.11 34 ; 39.N LF + 4H ; 39.N LF 672 ;49N LF 84 559N LAF 10 7% ; 68.6 N WF 12 #& ; 78.5 N LAF 14M 5 88.N LAF 18% ;118N LF. 20 4% 5 137N LF nS eA F 1Omm/ bd Connector Mating Force | 2 Pos. ;29N Max Ac- 3 Pos. ; 39 N Max cept- 4Pos.;39N Max able 6 Pos, ; 49 N Max 8 Pos. ;59N Max. 10 Pos. ; 68.6 N Max 12 Pos. ; 78.6 N Max, 14Pos.;88N Max. 18 Pos. ; 118 N Max. 20 Pos. ;137N Max. Head Operating Speed : 100 mm/ minute Fig. 2 (#i<) (T'o be continued) 6 of 10 Rev.0?501-5051 ine mx Ee GRE y BB & (f #1 No. Test Items Requirements Judge ment aA? SLD |2%H;1.96~2.94N 2.12 348 ; 2.94 ~ 39N 4B 448 53.92 ~39N 6 35.9~49N 8 4 ; 7.85 ~ 59N 10 ;9.8~68.6N 12% 511.8~78.5N 144% ; 13.7 ~ 88N 18 4% 517.7 ~118N 207% 519.6 ~137N Leen ec eeeeeee ene BEAR F:200mm/ eee Connector Unmating 2 Pos. :1.96 ~ 2.94N Ac- Force 3 Pos. ; 2.94 ~ 39 N cept- 4Pos.;3.92 ~ 39N able 6 Pos. ; 5.9 ~ 49 N 8 Pos. ; 7.85 ~ 59 N 10 Pos. ; 9.8 ~ 68.6 N 12 Pos.; 11.8 ~ 78.5.N 14 Pos. ; 13.7 ~ 88N 18 Pos. ;17.7 ~ 118N 20 Pos.;19.6~ 187N. Head Operating Speed : 100 mm/min. aye ppRED [DIV Y ANIA bERAT SHU i=) 218; MIN RL ie Contact Insertion Force | The force required to load contact into housing shall be Ac- 14,.7N Max. cept- able ave 7 RHA [SON Wo eS 214) 0d REACH KF WOmm/F eed 3 Contact Retention Force | 59N Min. Ac- Head Operating Speed : 100 mm/ minute cept- able ave ae bee 178.5N bt a 215| ( = B +) [eA eH F 100mm/h lt eet--------- 4 BI Contact Retention Force |78.5.N Min. Ac- (with Double Locking ) Head Operating Speed : 100 mm / minute cept- able tye hHAD [2.94~7.85N & 216; welexeF100mm/e Contact Engaging Force | 2.94 ~7.85N Ac- Head Operating Speed : 100 mm/ minute cept- able Fig. 2 (i <) (To be continued) 7 of 10 Rev.02901-5051 ae a SR WR OG oe Bo & fF He No. Test Items Requirements Judge ment aye ey bho KRA |196~7.85N ia) 27] eee AIPA F100mm/F ca Contact Separating Force | 1.96 ~ 7.85 N - Ac- Head Operating Speed : 100 mm / minute cept- able Fd z a as ES 6 3] Ria x ae Ne ae Ne 0.2 68.6 0.85 127 0.3 78.5 1.25 177 0.5 88 Pe tHE A E F 100 mm/ ___ Crimp Tensile Strength Wire N Wire N- Ac- (mm?) (Min,) (mm?) (Min,) cept- 0.2 68.6 0.85 127 able 0.3 78.5 1.25 177 0.5 88 Operation Speed : 100 mm// minute Hy A VE | PRE LGBIK B07 4 ZO, RE EIRET 10 m0 AF = 2.19) ( #e se LTH i) | PAVE REBE 100 mm/s 7B Durability (Repeated Repeated mating / unmating for 30 cycles Ac- Mating / Unmating) Final 10 mQ Max. cept- Head Operation Speed 100 mm / minute able AYUYYA Uy FRE | IBN JAE ii 2.20} od PAYEE RE 100mm/ BO Housing Locking 98N Min, Ac- Strength Head Operation Speed 100 mm / minute cept- able 7 FC DO it A th | RRIE; FRC 208 e 220 0d LEH IOmOL EF. WmV/AAP od? eI Resistancce to Kojiri _ | Kojiri 30 times by hand | Ac- Final 10 mQ Max., 10 mV/ A Max. cept- able ik 7+ yy 7 |e BR & 2.22) ened LTA FH ASTRIE BO CARI ORGDoR. oO ! 8 Handling Ergonomics Manually repeat mating and unmating. Ac- No abnormal sharp edges that can injure or resultfatigue | cept- to assemblers hand were found, able Fig. 2(#<) (To be continued) 8 of 10 Rev.02501-5051 ae a Se TR G i EB & Fe No. Test Items Requirements Judge ment te oO 6A 6) CBE )6- Environmental Requirements Bi S # | _50C~120C, 5A TY & 7 a OHA IOMONT if Thermal Shock 50 C~120 C, 5 eycles Ac- Final 10 mQ Max. cept- able Tt i te (ze IK RB) S| 60C, 90~95 @ RH, 48 FFB a2; owt iomoWF LY ie | Humidity (Steady State) | 60C, 90~95 % RH, 48 Hrs. Ac- Final 10 mQ Max, cept- able IB 7K om fe | HH 5 %, 48 Be fil e 2.25) 0d SH OMOUF HB Salt Spray 5 %, 48 Hrs Ac- Final 10 mQ Max. cept- able SOg # A | 3 10 PPM, 24 FF & 226{ ete omORF 8 Industrial SQ9 Gas 10 PPM, 24 Hrs. Ac- Final 10 mQ Max. cept- ; able i BOF oe (A AA) | 120C, 1207 i) aa7t BCE IOmORT cn Temperature Life 120 C, 120 Hrs. Ac- Final 10 mQ Max. cept- able it MM | 50C, 120 Be fii & a28[ gO OMmOME e. Resistance to Cold 50C, 120 Hrs. Ac- Final 10 mQ Max. cept- able 4 YY vy PF |ReDAD ye BRI LEAR -30C THKRMB | & 229{ , MEI MAT, MOmV/ART de ie Icing Immerse in boiling water for 1 Hrs. Freeze at 30C, after | Ac- melting cept- Final 10 mO. Max.,10mV/A Max. able it & + | PASE PCE AY } Lokg 1S SME LOU RR e 2.30) 60D, EER IOmOLF. WmV/AAF *e Dust Bombardment Spray 1.5 kg cement in 10 seconds in every 15 minutes Ac- interval for 60 minutes in a closed test chamber. cept- Final 10 mQ Max., 10mV/A Max. able Fig.2(#4) (end) 9 of 103. BRA BAER BA DRI 501-5051] 3. Product Qualification Test Sequence BER TY 7 / Test Group a BR EE Test Items 1 2 3 4 | 5 | 6 7 a ER JR Oe / Test Sequence Bin OPER ES Confirmation of Product 1 1 1 1 1 1 ee . 4, 12, OR Mee) | ermnsiions ence | 4 15,18 ett ia | 39 25 Wh bette . Termination Resistance 3, 11, 2,5, 8, | 2,5, 8, SERA (Ib) | Level) 3 a ia ig| i | 28 1, 24 ih BE Dielectric Strength 7 6 HR PR TL Insulation Resistance 6 13 5 Y- 7 Bit Current Leakage 5,19 4 im RE Temperature Rising 23 Bett 4 7 wv Current Cycling 20 ; Vibration RED (EL) (High Frequency) 7 Hy) 28 BS 7 BE Physical Shock 10 TAP TRAD Connector Mating Force 2 : Connector Unmatin TRY FHA Fores 8 8 IVa RT Contact Insertion Force 2 aves ba Contact Retention Force 28 15 IVs hHAV Contact Mating Force 2 aY esr ba Contact Unmating Force 5 Fe 7a BB 5 | RR oe BE Crimp Tensile Strength 1 NOYY Py FRE Sues ne 27 14 ZH IWATE Resistancce to Kojiri 16 4 win If UY Handling Ergonomics 6 9, 26 13 BA iy Thermal Shock 14 iS EE (EFA AK RE) Humidity (Steady State) 10 BESO EMD tinea Life (Heat 4 nt 32 te Resistance to Cold 7 FaurF7 icing 16 iit BE PE Dust Bombardment 13 SOo WA Industrial SQ gas 7 (a) THA & Be = to BAERIIB Fe & ART. / Numbers indicate the sequence in which the tests are performed. Fig. 3 10 of 10 Rev.02