61
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES III
TE DEUTSCH DTS series MIL-DTL-38999 series III metal
connectors offer high density contact arrangements in a miniature
metal circular connector. DTS connectors meet MIL-38999 and
were originally designed as military and aerospace components.
The TE DEUTSCH DTS series is now being used in many
applications requiring extremely reliable interconnections. These TE
DEUTSCH connectors are quick-mating, environmentally-sealed,
triple-lead threaded, have a self-locking coupling, and are EMI-
RFI-shielded. A variety of D38999 backshells are available. For full
product details on the TE DEUTSCH DTS series MIL-DTL-38999
series III metal connectors, please see the specifications below.
TE Connectivity DEUTSCH DTS Series
MIL-DTL-38999 Series III Metal Connectors
FEATURES
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
MATERIALS AND FINISHES
Shell Aluminium alloy or stainless steel
Shell Plating
PTFE
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance of mated contacts end to end
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77°F (25°C)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Temperature
Sealing
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
63
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
MECHANICAL DATA
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.830 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.40
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 500 mating cycle
Salt Spray
K - Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C
method 1001 condition C
Temp Durability
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
Sine Vibration
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
2 to 128
Contact Insertion
quality metal hand tools
Polarization Five keyways with optional master keyway rotations
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD +/-10
PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2.0
12 25 111 0.83 3.0
8 25 111 1.39 5.0
8 Twinax 25 111 1.39 5.0
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
DTS20 F 9-35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION
(OMIT FOR NORMAL)
MODIFIER
123456
(Commercial part number example)
F
K
G
W
S
Z
D38999/26
DTS26
Cable Plug
D38999/20
DTS20
Flanged Receptacle
D38999/24
DTS24
STEP 1:
RECEPTACLES PLUGS
Mates with
STEP 2:
Available with PC pins. Contact us for more details.
D38999/20 F A35 P A -L/C
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
123456
(Military part number example)
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
65
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
For other commercial modification, i.e., less tools, with pc contact
or with endbell, call.
–LC = for use with standard contacts, but supplied without
Note: –LC is not marked on part
STEP 3:
a for listing by # of contacts
MILITARY COMMERCIAL SERVICE
RATING
CONTACTS
D38999
LAYOUT DTS LAYOUT TOTAL
NUMBER 22D 20 16 12 8
A35 9-35 M 6 6
A98 9-98 I 3 3
- 11-01 1 1
B5 11-5 I 5 5
- 11-12 1 1
B35 11-35 M 13 13
B98 11-98 I 6 6
B99 11-99 I 7 7
C4 13-4 I 4 4
C8 13-8 I 8 8
C35 13-35 M 22 22
C98 13-98 I 10 10
D5 15-5 II 5 5
D15 15-15 I 15 14 1
D18 15-18 I 18 18
D19 15-19 I 19 19
D35 15-35 M 37 37
D97 15-97 I 12 8 4
E6 17-6 I 6 6
E8 17-8 II 8 8
E26 17-26 I 26 26
E35 17-35 M 55 55
- 17-75 I 2 2
E99 17-99 I 23 21 2
F11 19-11 II 11 11
F32 19-32 I 32 32
F35 19-35 M 66 66
G11 21-11 I 11 11
G16 21-16 II 16 16
G35 21-35 M 79 79
G39 21-39 I 39 37 2
G41 21-41 I 41 41
G75 21-75 N 4 4*
H21 23-21 II 21 21
H35 23-35 M 100 100
H53 23-53 I 53 53
H55 23-55 I 55 55
J4 25-4 I 56 48 8
J19 25-19 I 19 19
J20 25-20 N 30 10 13 4*3**
J24 25-24 I 24 12 12
J29 25-29 I 29 29
J35 25-35 M 128 128
- 25-36 39 24 10 2 3
- 25-41 46 40 4 2
J46 25-46 I 46 40 4 2*
J61 25-61 I 61 61
* Coax **Twinax
P = Pin
S = Socket
H =1500 cycle Pin contacts (military only)
J =1500 cycle Socket contacts (military only)
Note:
A = Less Pin Contacts
B = Less Socket Contacts
May be used for special contact types (PC Pin,
U
M
STEP 4:
N
A
B
(limited availability)
C = Check for availability
D = Check for availability
E = Check for availability
SHELL
SIZE
POLARI-
ZATION
MINOR KEY LOCATIONS
AR & AP BR & BP CR & CP DR & DP
9
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11 N 95 141 208 236
13 A 113 156 182 292
15
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17 N 80 142 196 293
19
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21 N 80 142 196 293
23 A 135 170 200 310
25
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
STEP 5:
STEP 6:
Receptacle Plug
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
66
AB
C
D
E
F
G
H
J
K
L
M
NP
R
S
T
UV
LAYOUT 09-35 09-98 11-01*11-05 11-12*11-35 11-98
# OF CONTACTS 6 - #22 3 - #20 1- #8 5 - #20 1 - #12 13 - #22 6 - #20
SERVICE RATING M I I M I
LAYOUT 11-99 13-04 13-08 13-35 13-98 15-05 15-15*
# OF CONTACTS 7 - #20 4 -#16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16
SERVICE RATING I I I M I II I
LAYOUT 15-18 15-19 15-35 15-97*17-06 17-08*17-26
# OF CONTACTS 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20
SERVICE RATING I I M I I II I
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
LAYOUT 23-35*23-53 23-55*25-04*25-19*25-20*
# OF CONTACTS 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
SERVICE RATING M I I I I N
=22 =20 =16 =12 =8
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
67
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
PINS
SOCKETS
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
68
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
69
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
SHELL SIZE F +.008/-0 (+0.2/-0) G +/- .004 (+/-0.1) S MAX. REAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 15.00 g
B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 20.00 g
C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 31.00 g
D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 42.00 g
E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 55.00 g
F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 63.00 g
G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 79.00 g
H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 88.00 g
J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 109.00 g
SHELL
SIZE
B +/-.012
(+/-0.3) C1 C2 D MAX. E +.000 / -.016
(+0 / -0.4)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1)
P +/-.008
(+/-0.2)
PP +/-.008
(+/-0.2)
REAR METRIC THREAD
(PLATED)
MASS
MAX.*
A/9 0.94
(23.80)
0.72
(18.26)
0.59
(15.09)
0.82
(20.90)
.008/.100
(2.10/2.50)
.620
(15.75)
.470
(11.90)
.130
(3.25)
.220
(5.49) M12x1.0-6g 0.100R 10.00 g
B/11 1.03
(26.20)
0.81
(20.62)
0.72
(18.26)
0.82
(20.90)
.008/.100
(2.10/2.50)
.740
(18.90)
.590
(14.90)
.130
(3.25)
.190
(4.93) M15x1.0-6g 0.100R 16.00 g
C/13 1.13
(28.60)
0.91
(23.01)
0.81
(20.62)
0.82
(20.90)
.008/.100
(2.10/2.50)
.870
(22.10)
.700
(17.90)
.130
(3.25)
.190
(4.93) M18x1.0-6g 0.100R 22.00 g
D/15 1.22
(31.00)
0.97
(24.61)
0.91
(23.01)
0.82
(20.90)
.008/.100
(2.10/2.50)
.990
(25.25)
.860
(21.90)
.130
(3.25)
.190
(4.93) M22x1.0-6g 0.100R 31.00 g
E/17 1.31
(33.30)
1.06
(26.97)
0.97
(24.61)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.18
(29.95)
.980
(24.90)
.130
(3.25)
.190
(4.93) M25x1.0-6g 0.100R 46.00 g
F/19 1.44
(36.50)
1.16
(29.36)
1.06
(26.97)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.24
(31.55)
1.10
(27.90)
.130
(3.25)
.190
(4.93) M28x1.0-6g 0.100R 51.00 g
G/21 1.56
(39.70)
1.25
(31.75)
1.16
(29.36)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.37
(34.70)
1.22
(30.90)
.130
(3.25)
.190
(4.93) M31x1.0-6g 0.100R 65.00 g
H/23 1.69
(42.90)
1.38
(34.93)
1.25
(31.75)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.49
(37.90)
1.33
(33.90)
.150
(3.91)
.240
(6.15) M34x1.0-6g 0.100R 78.00 g
J/25 1.81
(46.00)
1.50
(38.10)
1.38
(34.93)
.79
(20.10)
.008/.130
(2.10/3.20)
1.62
(41.10)
1.45
(36.90)
.150
(3.91)
.240
(6.15) M37x1.0-6g 0.100R 97.00 g
All dimensions in inches (millimeters in parenthesis)
TYPE 26 PLUG
TYPE 20 SQUARE FLANGE
3,20 max. 1,58 to 3,20 max.
17,30 max.
31 max.
Ø 8,75 max.
FGØ S
13,50 ± 0, 6 12,95 ma x.
12,95 max.
12,06 5
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
70
TYPE 24 JAM-NUT
SHELL
SIZE
A +/-.012
(+/-0.3)
B +/-.016
(+/-0.4)
E +.004/-.028
(+0.1/-0.7)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1) M MIN./MAX. REAR METRIC
THREAD (PLATED) MASS MAX.W*
A/9 1.19 (30.20) 1.06 (27.00) .09 (2.20) .62 (15.75) .47 (11.90) .86/.94 (21.82/24.00) M12x1.0-6g 0.100R 16.00 g
B/11 1.37 (34.90) 1.25 (31.80) .09 (2.20) .74 (18.90) .59 (14.90) .98/1.06 (24.99/27.00) M15x1.0-6g 0.100R 23.00 g
C/13 1.50 (38.10) 1.37 (34.90) .09 (2.20) .87 (22.10) .70 (17.90) 1.17/1.26 (29.77/32.00) M18x1.0-6g 0.100R 31.00 g
D/15 1.63 (41.30) 1.50 (38.10) .09 (2.20) .99 (25.25) .86 (21.90) 1.30/1.42 (32.91/36.00) M22x1.0-6g 0.100R 48.00 g
E/17 1.75 (44.50) 1.63 (41.30) .09 (2.20) 1.18 (29.95) .98 (24.90) 1.42/1.46 (36.12/37.00) M25x1.0-6g 0.100R 55.00 g
F/19 1.94 (49.20) 1.81 (46.00) .12 (3.00) 1.24 (31.55) 1.10 (27.90) 1.55/1.61 (39.25/41.00) M28x1.0-6g 0.100R 67.00 g
G/21 2.06 (52.40) 1.94 (49.20) .12 (3.00) 1.37 (34.70) 1.22 (30.90) 1.67/1.81 (42.47/46.00) M31x1.0-6g 0.100R 81.00 g
H/23 2.19 (55.60) 2.06 (52.40) .12 (3.00) 1.49 (37.90) 1.33 (33.90) 1.80/1.97 (45.61/50.00) M34x1.0-6g 0.100R 93.00 g
J/25 2.31 (58.70) 2.19 (55.60) .12 (3.00) 1.62 (41.10) 1.45 (36.90) 1.94/2.02 (49.25/51.23) M37x1.0-6g 0.100R 111.00 g
All dimensions in inches (millimeters in parenthesis)
13,50 ± 0,6 12,95 max.
12,95 max.
12,06 5
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
71
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
D38999 DTS DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9##
B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11##
C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13##
D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15##
E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17##
F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19##
G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21##
H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23##
J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25##
D38999 DTS STRAIGHT RIGHT ANGLE CABLE RANGE
MIN MAX
LOW COST SELF LOCKING LOW COST SELF LOCKING INCHES MM INCHES MM
A 9 M85049/38-9** M85049/38S9** M85049/39-9** M85049/39S9** 0.098 2.49 0.234 5.94
B 11 M85049/38-11** M85049/38S11** M85049/39-11** M85049/39S11** 0.153 3.89 0.234 5.94
C 13 M85049/38-13** M85049/38S13** M85049/39-13** M85049/39S13** 0.190 4.83 0.328 8.33
D 15 M85049/38-15** M85049/38S15** M85049/39-15** M85049/39S15** 0.260 6.60 0.457 11.61
E 17 M85049/38-17** M85049/38S17** M85049/39-17** M85049/39S17** 0.283 7.19 0.614 15.60
F 19 M85049/38-19** M85049/38S19** M85049/39-19** M85049/39S19** 0.325 8.25 0.634 16.10
G 21 M85049/38-21** M85049/38S21** M85049/39-21** M85049/39S21** 0.343 8.71 0.698 17.73
H 23 M85049/38-23** M85049/38S23** M85049/39-23** M85049/39S23** 0.381 9.68 0.823 20.90
J 25 M85049/38-25** M85049/38S25** M85049/39-25** M85049/39S25** 0.418 10.62 0.853 21.67
** Select Plating
K = Stainless Steel
All dimensions in inches (millimeters in parenthesis)
** Select Code for Plating
K = Stainless Steel
## = Select code for ring or loop
R = Loop for screw mounting
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
72
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/62 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink
boots. A knurled rear section with a boot groove
provide an excellent surface for the boot to grab the metal
endbell. Available with lock wire and drain holes. See
Heat Shrink Boots on aSee Heat Shrink Boots on
pages 168-169.
M85049/32 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed
cable, allows extra space to break out the wires and
still provide stain relief clamping to the outside of the
cable jacket.
M85049/17 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/85
M85049/86
M85049/87 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/27 N N S Compression Nut Wire Seal Compression Nut
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
73
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. a here for choice
of turret head and selection setting according to
correct size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands.
A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
TE ConnECTiviTy DEUTSCH DTS SEriES MiL-DTL-38999 SEriES iii METaL ConnECTorS
74
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
