Heavy Duty Seamless Terminals & Splices Catalog 1308674 Issued 4-02 Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Introduction Product Facts Heavy Duty Seamless Electrical Lugs High conductivity ETP copper Utilize seamless drawn body Flared wire barrel Copper and tin plating available Sight hole versions available for wire inspection Multiple tongue widths available Bent tongues available at angles up to 90 Many part numbers are UL listed Heavy Duty Seamless Electrical Splices Utilize seamless tubular body Flared or chamfered wire barrel entry Dimpled wire stop for proper placement Tin plating The Heavy Duty Seamless and Copper Compression Lug and Splice line provides a robust terminal line for applications in the many industries. The product is used in applications including industrial and welding equipment, transportation/marine cable harness, and generalpurpose harnesses. The Heavy Duty Seamless line utilizes deep-draw stamping technology to create a robust terminal without butted seams along the wire barrel or along the outer edge of the ring tongue. The Heavy Duty Splice line offers butt splice versions with either flared or chamfered wire barrels for ease of wire entry and dimpled wire stops to assist in proper wire placement. The Copper Compression Lug and Splice line is a formed tubular line for use on cable assemblies in Industrial Electrical Lugs High conductivity ETP copper material Utilize seamless drawn body Tin plating Flared wire barrel Sight hole for wire inspection Color coding for crimp identification Commercial equipment and Industrial machinery. The thicker tongue and wire barrel of this line provide added strength and rigidity for more challenging applications. The Battery Lug and Splice line offers the thickest material and strength for your industrial equipment and transportation harness applications. Tyco Electronics has extensive drawn sleeve capabilities to help meet your customized electrical sleeve needs. The company manufactures specialized sleeves used in general electrical applications and electronic components. Tyco Electronics has the capability to manufacture sleeves in a range of copper alloys and has extensive post electroplating capabilities. Contact us to review your application and discuss the benefits we can provide. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Copper Compression Lugs and Splices Tubular copper body Sight hole for wire inspection Single and double stud hole available Long and short crimp barrel available Color coding for crimp identification Chamfered wire barrel entry Many part numbers are UL listed Drawn Sleeves Capabilities to produce a wide range of custom drawn sleeves for electrical and electronic applications (c) Copyright 2002 by Tyco Electronics Corporation. All Rights Reserved. AMP and TYCO are trademarks. 2 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Table of Contents Product Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Stud Hole Size Chart/UL486A Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Deep-Drawn Sleeves and Terminals Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Sleeve Illustrations and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Design Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Heavy Duty Seamless Lugs and Splices Seamless Ring Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 8 AWG to 250 MCM Seamless Ring Lugs with Sight Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14, 15 8 AWG to 250 MCM Seamless Angled Ring Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16, 17 8 AWG to 250 MCM Seamless Angled Ring Lugs with Sight Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 8 AWG to 250 MCM Seamless Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 8 AWG to 4/0 Industrial Electrical Lugs and Splices Industrial Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 8 AWG to 4/0 Industrial Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 8 AWG to 4/0 Copper Compression Lugs and Splices Standard Barrel Lug with One Stud Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 8 AWG to 500 MCM Standard Barrel Lug with Two Stud Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 8 AWG to 500 MCM Long Barrel Lug with One Stud Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 8 AWG to 500 MCM Long Barrel Lug with Two Stud Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 8 AWG to 500 MCM Standard Barrel Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 8 AWG to 500 MCM Long Barrel Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 8 AWG to 500 MCM Design Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Heavy Duty Starter/Battery Lugs and Splices Super Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4 AWG to 4/0 Super Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4 AWG to 4/0 Crimp Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 AMP to Former AET Part Number Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . .31-33 Former AET to AMP Part Number Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . .34-36 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-39 3 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Electrical Lugs This line is made from high conductivity Electrolytic Tough Pitch (ETP) copper in a unique deep drawing process that enables the seamless characteristics. The seamless design provides advantages in a wide range of environmental and corrosive applications. The product incorporates a flared wire barrel to ease wire entry. The product has the wire gauge stamped on barrel for ease of identification. Different ring tongue pad widths and stud hole clearances are available for nearly any application. Versions with sight holes in the barrel are available to assist in wire inspection after crimping. Different angled versions are available to meet your many challenging applications, and custom bend angles can be quoted upon request. The product is available in copper or tinplated copper varieties. The product is available in wire ranges from 8 AWG to 250 MCM. Standard Angled Ring Tongue Expanded Tongue 4 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Butt Splices This line incorporates high conductivity ASTM B-152 tubular copper material for a series of butt splices to meet most applications. The splices are available with either flared or chamfered barrels to ease in wire entry. Dimpled wire stop features are incorporated in each barrel to assist in proper wire placement for crimping. All products in this line are tin plated to provide additional corrosion protection. Seamless Barrel Dimpled Wire Stop Flared Wire Barrel Seamless Barrel Dimpled Wire Stop Chamfered Wire Barrel 5 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Industrial Electrical Lugs and Butt Splices This line is made from high conductivity Electrolytic Tough Pitch (ETP) copper in a unique deep drawing process that enables the seamless characteristics. The seamless design provides advantages in a wide range of environmental and corrosive applications. The products in this line all have the wire size stamped on the barrel, a sight hole for wire inspection, tin plating, and coded barrels for wire and crimp identification. The product line is available in wire ranges from 8 AWG to 4/0. The Butt Splices incorporate the same basic features as the standard Seamless Butt Splice line and are tin plated with color coded bands to wire and crimp identification. Wire Gauge Identification. Visible numerical wire identification to promote proper selection. Flared Wire Barrel. Provides ease of entry for wire during the placement process. Seamless Barrel Sight Hole. Wire sight hole provides inspection method to ensure proper wire placement prior to crimping. Color Code Band. Standard colors provide wire and crimp identification. Multiple Stud Sizes. Stud size clearance range from #10 to 1/2" to meet most applications. Tin Plating. Electro-plated tin finish provides enhanced corrosion resistance. Seamless Edges 6 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Butt Splices This line utilizes high conductivity ASTM B-75 tubular copper for a series of Copper Compression Lugs and Butt Splices for added strength and rigidity. The Compression Lugs are available in single or double stud hole versions. A wide variety of stud hole sizes are available to meet most applications. The product line incorporates features including a chamfered wire barrels to ease wire entry, wire identification on the tongue, and a sight hole for wire inspection. The wire barrels are available in standard or long barrel to provide either a single or double crimp depending on the application. Each wire barrel has a color code band to identify the wire and crimp identification. The product line is available in wire ranges from 8 AWG to 500 MCM. Barrel Length. Standard or long barrel lengths provide increased flexibility for single or double crimps. Chamfer Wire Barrel. Provides ease of entry for wire during the placement process. Wire Gauge Identification. Visible numerical wire identification to promote proper selection. Multiple Hole Patterns. Single or Two Hole patterns are available. Spacing consistent within industry. Color Code Band. Standard color coded bands provide wire and crimp identification. Multiple Stud Sizes. Stud size clearance for ranges from #10 to 5/8" to meet most applications. Tin Plating. Electro-plated tin finish provides enhanced corrosion resistance. The Copper Compression Butt Splice line utilizes tubular copper for a series of standard and long barrel splices. All splices in this line have beneficial features including chamfered wire barrels and color coding for wire and crimp identification. Standard barrel products allow one crimp per wire, and long barrel products allows for two crimps for each wire. The product is available in wire ranges from 8 AWG to 500 MCM. 7 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Stud Size Chart Use to Select Proper Size Terminal The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with AMP devices. For example, with stud #5 (.125 [3.18] Diameter), use AMP terminal device listed for #5 stud (.132 [3.35] Hole Diameter). Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. Stud Size U.S. Cust. Metric 0#6 M3.5 Stud Dia. Typical Terminal Stud Hole Diameter .138 3.51 .147 6 .005 3.73 6 0.13 0#8 M4 .164 4.17 .173 6 .005 4.39 6 0.13 #10 -- .190 4.83 .212 6 .005 5.38 6 0.13 #12 -- .216 5.49 .225 6 .005 5.72 6 0.13 #14 -- .242 6.15 .252 6 .005 6.40 6 0.13 1/4" M6 .250 6.35 .275 6 .005 6.99 6 0.13 5/16" M8 .312 7.92 .336 6 .005 8.53 6 0.13 3/8" -- .375 9.53 .405 6 .005 10.29 6 0.13 Stud Size Stud Dia. U.S. Cust. Metric Typical Terminal Stud Hole Diameter 7/16" -- .437 11.10 .463 6 .005 11.76 6 0.13 1/2" M12 .500 12.70 .525 6 .005 13.34 6 0.13 5/8" M16 .625 15.88 .645 6 .005 16.38 6 0.13 3/4" -- .750 19.05 .780 6 .005 19.81 6 0.13 Description of UL 486A Test Procedures and Requirements for Terminals Wire Size Range AWG 8 to 500 MCM Test Sequences Test Group 1 Mechanical Sequence 1. Secureness 2. Pullout Test Group 2 Mechanical Sequence 1. Secureness 2. Static Heat 3. Pullout Pullout Test Requirements Static Heat Test Requirements Terminal must not be separate from wire when subjected to the listed load for one minute. Wire Size AWG 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 Pullout Force (lbs.) 90 100 140 180 250 300 350 450 500 550 600 650 800 Note: Testing conducted on non-plated copper wire with UL approved insulation. Wire Size AWG 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 Test Current (Amperes) 95 125 170 230 265 310 360 405 445 505 545 620 Requirement -- Connector temperatures must not exceed the ambient temperature plus 50C [90F] after stability is attained. Stability -- A test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2C [3.6F] variation between any two readings. 8 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Deep-Drawn Sleeve and Terminal Capabilities With the acquisition of American Electrical Terminal Co. in 2001, Tyco Electronics added extensive manufacturing capability for fabrication of high-volume precision seamless deep-drawn sleeves, thimbles, and terminal bodies. The deepdrawing process utilizes specialized high-speed equipment to extrude a wide range of materials into customized electrical and electronic component bodies. Post-processing capabilities within Tyco include precision cleaning, secondary forming, and heat treatment processes. Furthermore, by utilizing the extensive precious and non-precious metal plating capabilities of Tyco Electronics, you can obtain completed components cost effectively from one source. The table on page 10 lists some standard components and configurations available. The worksheet on page 11 can be used to specify a custom design for your application and receive a quote from Tyco Electronics. 9 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Drawn Sleeves and Thimbles Style A Drawn Funneled Sleeve Drawn Sleeve Drawn Inserts Drawn Butt Connector Barrels Drawn Thimbles Style B Style C Part Number Style A Dia. Min. B Dia. Min. C Dia. Min. 1527526-2 A 1527529-2 A 1527530-2 A 1527531-2 A 1527539-2 A 1527546-2 A .224 5.69 .224 5.69 .157 3.99 .157 3.99 .138 3.51 .138 3.51 .150 3.81 .150 3.81 .100 2.54 .100 2.54 .080 2.03 .080 2.03 .223 5.66 .223 5.66 .161 4.09 .161 4.09 .138 3.51 .138 3.51 Style D D Length Max. .255 6.48 .255 6.48 .263 6.68 .258 6.55 .255 6.48 .255 6.48 Part Number Style A Dia. Min. B Dia. Min. C Dia. Min. 1527548-2 B .093 2.36 .074 1.88 .080 2.03 Part Number Style A Dia. Min. F Dia. Max. 1527514-2 C 1527516-2 C 1527523-1 C .150 3.81 .088 2.24 .150 3.81 .202 5.13 .135 3.43 .202 5.13 E Length Max. .340 8.64 .310 7.87 .340 8.64 Part Number Style Wire Range 1527473-2 D 12-10 1527480-2 D 16-14 1527555-2 D 22-18 A Dia. Min. .140 3.56 .095 2.41 .060 1.52 F Dia. Max. .220 5.59 .160 4.06 .127 3.23 E Length Max. .820 20.83 .670 17.02 .633 16.08 Part Number Style A Dia. Min. F Dia. Max. 1526950-2 E .645 16.38 .720 18.29 E Length Max. .445 11.30 .445 11.30 .378 9.60 .378 9.60 .370 9.40 .370 9.40 Material Treatment Finish Brass -- Tin Brass Annealed Tin Brass -- Tin Brass Annealed Tin Brass Annealed Tin Brass -- Tin D Length Max. .255 6.48 E Length Max. .130 3.30 Material Treatment Finish Steel Annealed Zinc Steel Annealed Zinc Steel Annealed -- G H Length Nominal Nominal .370 .065 9.40 1.65 .300 .065 7.62 1.65 .280 .065 7.11 1.65 E Length Max. 1.270 32.26 Style E Finish Tin Material Treatment Finish Copper Annealed Tin Copper Annealed Tin Copper Annealed Tin J Nominal Material Finish .250 6.35 Copper Tin 10 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Tyco Electronics Design Sheet -- Deep-Drawn Sleeves and Terminals CUSTOMER INFORMATION: Review with Tyco Electronics Sales Engineer, Tyco Electronics Authorized Distributor, or fax to Tyco Electronics Technical Support. Company Name Your Name Address City/State Telephone Number Fax Number SLEEVE STYLE PRODUCTION REQUIREMENTS M STRAIGHT INITIAL QTY. DUE DATE 1ST YEAR QTY. PROGRAM LIFE 2ND YEAR QTY. TARGET PRICE M FUNNELED CUSTOM SKETCH AREA (Show Basic Shape & Dimensions) MATERIAL M BRASS SPECIFICATION M COPPER M STEEL M OTHER THICKNESS M .008" M .010" M .012" M OTHER PLATING M NONE M TIN M OTHER SHAPE (LENGTH) M THIMBLE M TUBULAR SHAPE (WIDTH) M ROUND M SQUARE/RECTANGULAR M OVALIZED Fax or Mail to: Attn: Tyco Electronics Technical Support, 2800 Fulling Mill Road, Middletown, PA 17057 Fax Number: 717-986-7575 Phone Number: 1-800-522-6752 Route to Product Manager GPL D90 11 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices Seamless Ring Lugs Wire Size Range 8 AWG to 1/0 Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 Wire Size 8 6 4 2 1 1/0 D .185 4.70 .232 5.89 .286 7.26 .336 8.53 .360 9.14 .407 10.33 Dimensions L W K 1.20 30.48 .445 11.30 .235 5.97 1.305 33.15 .605 15.37 .315 8.00 1.48 37.59 .765 19.45 .395 10.03 1.27 32.26 .445 11.30 .235 5.97 1.410 35.81 .605 15.37 .315 8.00 1.55 39.37 .765 19.45 .395 10.03 1.50 38.1 .525 13.33 .275 6.98 1.53 38.89 .625 15.88 .325 8.25 1.68 42.85 .765 19.45 .395 10.03 1.62 41.27 .615 15.62 .325 8.25 1.75 44.45 .755 19.18 .395 10.03 1.72 43.69 .655 16.64 .335 8.51 1.83 46.48 .755 19.18 .395 10.03 1.83 46.48 .725 18.41 .385 9.78 1.90 48.41 .825 20.96 .425 10.80 Stud Size 10 1/4 5/16 1/4 5/16 3/8 3/8 1/2 10 1/4 5/16 1/4 5/16 3/8 3/8 1/2 10 1/4 5/16 3/8 5/16 3/8 3/8 1/2 1/4 5/16 3/8 3/8 1/2 1/4 3/8 1/2 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 Part Numbers Plain Copper Tin Plated 1526109-1 1526109-2 1526115-1 1526115-2 1526122-1 1526122-2 1526128-1 1526128-2 1526134-1 1526134-2 1526142-1 1526142-2 1526148-1 1526148-2 1526154-1 1526154-2 1526160-1 1526160-2 1526166-1 1526166-2 1526173-1 1526173-2 1526181-1 1526181-2 1526187-1 1526187-2 1526193-1 1526193-2 1526209-1 1526209-2 1526217-1 1526217-2 1526223-1 1526223-2 1526229-1 1526229-2 1526235-1 1526235-2 1526242-1 1526242-2 1526251-1 1526251-2 1526258-1 1526258-2 1526267-1 1526267-2 1526282-1 1526282-2 1526290-1 1526290-2 1526397-1 1526397-2 1526405-1 1526405-2 1526415-1 1526415-2 1526431-1 1526431-2 1526437-1 1526437-2 1526452-1 1526452-2 1526459-1 1526459-2 1526465-1 1526465-2 1526479-1 1526479-2 1526490-1 1526490-2 1526596-1 1526596-2 1526704-1 1526704-2 1526713-1 1526713-2 1526719-1 1526719-2 1526731-1 1526731-2 12 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Ring Lugs (Continued) Wire Size Range 2/0 AWG to 250 MCM Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 Wire Size D Dimensions L W K 2/0 .461 11.71 2.06 52.37 8.15 20.70 .425 10.80 3/0 .511 12.98 2.16 54.86 .895 22.73 .465 11.81 .559 14.20 2.35 59.69 .985 25.02 .505 12.83 .590 14.99 2.39 60.71 1.035 26.29 .525 13.33 .625 15.87 2.46 62.68 1.09 27.76 .555 14.10 .685 17.40 2.65 67.46 1.20 30.55 .605 15.37 4/0 250 MCM Stud Size 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 5/8 Part Numbers Plain Copper Tin Plated 1526738-1 1526738-2 1526745-1 1526745-2 1526758-1 1526758-2 1526781-1 1526781-2 1526793-1 1526793-2 1526799-1 1526799-2 1526805-1 1526805-2 1526819-1 1526819-2 1526830-1 1526830-2 1526837-1 1526837-2 1526844-1 1526844-2 1526852-1 1526852-2 1526863-1 1526863-2 1526873-1 1526873-2 1526883-1 1526883-2 1526892-1 1526892-2 1526911-1 1526911-2 1526922-1 1526922-2 1526928-1 1526928-2 1526934-1 1526934-2 1526941-1 1526941-2 13 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Ring Lugs with Sight Holes Wire Size Range 8 AWG to 1/0 Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 Wire Size 8 6 4 2 1 1/0 D .185 4.70 .232 5.89 .286 7.26 .336 8.53 .360 9.14 .407 10.33 Dimensions L W K 1.20 30.48 .445 11.30 .235 5.97 1.31 33.34 .605 15.37 .315 8.00 1.48 37.59 .765 19.45 .395 10.03 1.27 32.26 .445 11.30 .235 5.97 1.410 35.81 .605 15.37 .315 8.00 1.55 39.37 .765 19.45 .395 10.03 1.50 38.1 .525 13.33 .275 6.98 1.53 38.89 .625 15.88 .325 8.26 1.68 42.85 .765 19.45 .395 10.03 1.62 41.27 .615 15.62 .325 8.26 1.75 44.45 .755 19.18 .395 10.03 1.72 43.69 .655 16.65 .335 8.51 1.83 46.48 .755 19.18 .395 10.03 1.83 46.48 .725 18.41 .385 9.78 1.90 48.41 .825 20.96 .425 10.80 Stud Size 10 1/4 5/16 1/4 5/16 3/8 3/8 1/2 10 1/4 5/16 1/4 5/16 3/8 3/8 1/2 10 1/4 5/16 3/8 5/16 3/8 3/8 1/2 1/4 5/16 3/8 3/8 1/2 1/4 5/16 3/8 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 Part Numbers Plain Copper Tin Plated 1526110-1 1526110-2 1526116-1 1526116-2 1526123-1 1526123-2 1526129-1 -- 1526135-1 1526135-2 1526143-1 1526143-2 1526149-1 -- 1526155-1 1526155-2 1526161-1 1526161-2 1526167-1 1526167-2 1526174-1 1526174-2 1526182-1 1526182-2 1526188-1 1526188-2 1526194-1 1526194-2 1526210-1 1526210-2 1526218-1 1526218-2 1526224-1 1526224-2 1526230-1 1526230-2 1526236-1 1526236-2 -- 1526243-2 1526252-1 1526252-2 1526259-1 1526259-2 1526268-1 1526268-2 1526283-1 1526283-2 1526291-1 1526291-2 1526398-1 1526398-2 -- 1526406-2 1526416-1 1526416-2 1526432-1 1526432-2 -- 1526438-2 1526443-1 1526443-2 1526453-1 1526453-2 1526466-1 1526466-2 1526480-1 1526480-2 1526491-1 1526491-2 1526597-1 1526597-2 1526705-1 1526705-2 1526714-1 1526714-2 1526720-1 1526720-2 1526732-1 1526732-2 14 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Ring Lugs with Sight Holes (Continued) Wire Size Range 2/0 AWG to 250 MCM Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 Wire Size D Dimensions L W K 2/0 .461 11.71 2.06 52.37 .815 20.70 .425 10.80 3/0 .511 12.98 2.16 54.86 .895 22.73 .465 11.81 .559 14.20 2.35 59.69 .985 25.02 .505 12.83 .590 14.99 2.39 60.71 1.035 26.29 .525 13.34 .625 15.87 2.46 62.68 1.085 27.56 .555 14.10 .685 17.40 2.65 67.46 1.20 30.55 .605 15.37 4/0 250 MCM Stud Size 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 5/8 3/8 1/2 5/8 3/8 Part Numbers Plain Copper Tin Plated 1526739-1 1526739-2 1526746-1 1526746-2 1526759-1 1526759-2 1526782-1 1526782-2 -- 1526794-2 1526800-1 1526800-2 1526806-1 1526806-2 1526820-1 1526820-2 1526831-1 1526831-2 -- 1526838-2 -- 1526845-2 1526853-1 1526853-2 1526862-1 1526862-2 1526874-1 1526874-2 1526884-1 1526884-2 1526893-1 1526893-2 1526912-1 1526912-2 1526923-1 1526923-2 1526929-1 1526929-2 15 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Angled Ring Lugs Wire Size Range 8 AWG to 1 Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 45 Bend Wire Size 8 6 4 D .185 4.70 .232 5.89 .286 7.26 90 Bend Dimensions W K Stud Size Angle 10 .445 11.30 .235 5.97 1/4 45 45 90 .765 19.45 .395 10.03 1/2 90 1526157-1 1526157-2 10 1526163-1 1526168-1 1526169-1 1526190-1 1526196-1 1526163-2 1526168-2 1526169-2 1526190-2 1526196-2 .445 11.30 .235 5.97 1/4 .605 15.37 .315 8.00 5/16 3/8 90 45 90 90 90 .765 19.45 .395 10.03 1/2 90 1526220-1 1526220-2 .525 13.34 .275 6.99 1/4 5/16 3/8 90 45 90 1526232-1 1526237-1 1526245-1 1526232-2 1526237-2 -- .625 15.88 .325 8.26 5/16 45 1526253-1 -- .765 19.45 .395 10.03 3/8 45 90 45 90 90 45 90 90 -- -- -- -- 1526293-1 1526399-1 1526400-1 1526408-1 1526272-2 1526273-2 1526284-2 1526285-2 1526293-2 -- 1526400-2 -- 1/2 90 1526434-1 1526434-2 5/16 90 45 90 45 90 -- -- 1526455-1 -- -- 1526445-2 1526454-2 1526455-2 1526486-2 1526487-2 3/8 1/2 1/4 2 1 .336 8.53 .360 9.14 Part Numbers Plain Copper Tin Plated 1526111-1 1526111-2 1526117-1 1526117-2 1526118-1 1526118-2 .615 15.62 .325 8.25 .755 19.18 .395 10.03 5/16 .655 16.64 .335 8.51 3/8 .755 19.18 .395 10.03 1/2 16 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Angled Ring Lugs (Continued) Wire Size Range 1/0 AWG to 250 MCM Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 45 Bend 90 Bend Wire Size D Dimensions W K 1/0 .407 10.33 .725 18.42 .385 9.78 Stud Size 3/8 1/2 5/16 2/0 .461 11.71 .815 20.70 .425 10.80 3/8 1/2 1/4 3/0 .511 12.98 .895 22.73 .465 11.81 3/8 1/2 3/8 .559 14.20 .985 25.02 .505 12.83 1/2 4/0 250 MCM .590 14.99 1.035 26.29 .525 13.34 Angle 45 90 45 90 45 45 90 45 90 90 45 90 90 45 90 45 90 Part Numbers Plain Copper Tin Plated 1526706-1 1526706-2 1526707-1 1526707-2 -- 1526715-2 1526716-1 1526716-2 -- 1526747-2 1526764-1 1526764-2 1526769-1 1526769-2 1526783-1 1526783-2 1526784-1 1526784-2 -- 1526796-2 1526809-1 -- 1526810-1 1526810-2 1526822-1 1526822-2 -- 1526848-2 1526849-1 1526849-2 1526854-1 1526854-2 1526856-1 1526856-2 1/2 90 -- 1526878-2 3/8 45 45 90 1526896-1 1526913-1 1526914-1 1526897-2 -- 1526914-2 90 -- 1526937-2 .625 15.87 1.085 27.56 .555 14.10 1/2 .685 17.40 1.20 30.55 .605 15.37 1/2 17 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Angled Ring Lugs with Sight Holes Wire Size Range 8 AWG to 1/0 Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 45 Bend Wire Size 8 6 4 2 1 1/0 D .185 4.70 .232 5.89 .286 7.26 90 Bend Dimensions W .765 19.45 .445 11.30 K .395 10.03 .235 5.97 .525 13.34 .275 6.99 .625 15.88 .765 19.45 .325 8.26 .395 10.03 .615 15.62 .325 8.26 .755 19.18 .395 10.03 .655 16.64 .335 8.51 .725 18.42 .385 9.78 .825 20.96 .425 10.80 Angle 1/2 90 1526159-1 1526159-2 1/4 5/16 45 90 90 90 1526170-1 1526171-1 -- 1526240-1 1526170-2 1526171-2 1526234-2 -- 3/8 45 1526262-1 -- 1/2 90 -- 1526287-2 1/4 -- 1526401-1 1526402-1 1526423-1 1526436-1 1526442-1 -- 1526457-1 -- 1526708-1 1526726-1 1526727-1 1526735-1 1526736-1 1526743-1 1526751-1 1526770-1 1526772-1 1526786-1 1526788-1 1526804-1 1526813-1 1526824-1 1526295-2 1526401-2 1526402-2 -- 1526436-2 1526442-2 1526447-2 -- 1526701-2 -- -- -- -- -- 1526743-2 1526751-2 -- -- -- -- -- -- -- 1/4 .511 12.98 .895 22.73 .465 11.81 5/16 3/8 1/2 90 45 90 45 90 90 90 90 90 45 45 90 45 90 90 90 45 90 45 90 90 90 45 .559 14.20 .985 25.02 .505 12.83 1/2 45 1526857-1 -- 3/8 45 45 90 45 90 45 90 45 90 1526868-1 1526879-1 1526880-1 1526899-1 1526901-1 1526916-1 1526918-1 1526945-1 1526946-1 -- -- -- 1526899-2 1526901-2 -- 1526918-2 1526945-2 1526946-2 .336 8.53 .360 9.14 .407 10.33 5/16 3/8 1/2 1/4 5/16 3/8 5/16 3/8 3/8 1/2 1/4 5/16 2/0 .461 11.71 .815 20.70 .425 10.80 3/8 1/2 3/0 .590 14.99 1.035 26.29 .525 13.34 .625 15.87 1.085 27.56 .555 14.10 1/2 4/0 3/8 1/2 250 MCM Part Numbers Plain Copper Tin Plated Stud Size .685 17.40 1.20 30.55 .593 15.08 5/8 18 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Seamless Lugs and Splices (Continued) Seamless Butt Splices Wire Size Range 8 AWG to 4/0 Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 Flared Ends Chamfered Ends Wire Size Barrel I.D. 8 .170 4.32 .232 5.89 .286 7.26 .336 8.53 .360 9.14 .407 10.33 .461 11.71 .511 12.98 .559 14.20 .590 14.99 .625 15.88 6 4 2 1 1/0 2/0 3/0 4/0 Dim. L Max. .990 25.15 1.090 27.69 1.230 31.24 1.380 35.05 1.380 35.05 1.580 40.13 1.830 46.48 1.930 49.02 2.030 51.56 2.030 51.56 2.030 51.56 Part Number Tin Plated Wire Size Barrel I.D. 1526961-2 8 1526962-2 6 1526963-2 4 1526965-2 2 1526966-2 1 1526967-2 1/0 1526968-2 2/0 .170 4.32 .232 5.89 .286 7.26 .336 8.53 .360 9.14 .407 10.33 .461 11.71 .559 14.20 .625 15.88 1526969-2 4/0 1526970-2 Dim. L Max. .990 25.15 1.090 27.69 1.230 31.24 1.380 35.05 1.380 35.05 1.580 40.13 1.830 46.48 2.030 51.56 2.030 51.56 Part Number Tin Plated 1526979-2 1526980-2 1526981-2 1526982-2 1526983-2 1526984-2 1526985-2 1526987-2 1526989-2 1526971-2 1526972-2 19 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Industrial Electrical Lugs and Splices Industrial Lugs ETP Copper, Color Coded, Tin-Plated, Sight Hole, Flared Ends Wire Size Range 8 AWG to 4/0 D Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per ASTM B-545 AWG 8 6 4 2 1 1/0 Color Code Red Blue Grey D Dimensions L W K .186 4.72 1.200 30.48 .445 11.30 .235 5.97 .186 4.72 1.305 33.15 .605 15.37 .315 8.00 .186 4.72 1.480 37.59 .765 19.43 .395 10.03 .232 5.89 1.270 32.26 .445 11.30 .235 5.97 .232 5.89 1.410 35.81 .605 15.37 .315 8.00 .232 5.89 1.550 39.37 .765 19.43 .395 10.03 .286 7.26 1.500 38.10 .525 13.34 .275 6.99 .286 7.26 1.530 38.86 .625 15.88 .325 8.26 .286 7.26 1.680 42.67 .765 19.43 .395 10.03 .336 8.53 1.620 41.15 .615 15.62 .325 8.26 .336 8.53 1.750 44.45 .755 19.18 .395 10.03 .360 9.14 1.720 43.69 .655 16.64 .335 8.51 .360 9.14 1.830 46.48 .755 19.18 .395 10.03 .407 10.34 1.830 46.48 .725 18.42 .385 9.78 .407 10.34 1.900 48.26 .825 20.96 .425 10.80 Brown Green Pink 2/0 Black .461 11.71 2.060 52.32 .815 20.70 .425 10.80 3/0 Orange .511 12.98 2.160 54.86 .895 22.73 .465 11.81 4/0 Purple .559 14.20 2.350 59.69 .985 25.02 .505 12.83 Stud Size Part Number 10 1/4 1/4 5/16 3/8 3/8 1/2 10 1/4 1/4 5/16 3/8 3/8 1/2 10 1/4 5/16 3/8 3/8 1/2 1/4 5/16 3/8 3/8 1/2 1/4 5/16 3/8 3/8 1/2 1/4 5/16 3/8 1/2 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1527115-3 1527117-3 1527119-3 1527120-3 1527121-3 1527122-3 1527123-3 1527124-3 1527125-3 1527126-3 1527127-3 1527128-3 1527129-3 1527130-3 1527131-3 1527132-3 1527135-3 1527136-3 1527137-3 1527138-3 1527139-3 1527140-3 1527141-3 1527142-3 1527143-3 1527144-3 1527096-3 1527146-3 1527147-3 1527148-3 1527149-3 1527150-3 1527151-3 1527152-3 1527153-3 1527154-3 1527155-3 1527156-3 1527157-3 1527158-3 1527159-3 1527160-3 1527161-3 1527162-3 1527163-3 1527164-3 1527165-3 1527166-3 20 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Industrial Electrical Lugs and Splices (Continued) Industrial Butt Splices Wire Size Range 8 AWG to 4/0 Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Color Code Barrel I.D. 8 Red 6 Blue 4 Grey 2 Brown 1 Green 1/0 Pink 2/0 Black 3/0 Orange 4/0 Purple .170 4.32 .232 5.89 .286 7.26 .336 9.14 .360 9.14 .407 10.34 .461 11.71 .511 12.98 .559 14.20 Dim. L Max. .990 25.15 1.090 27.69 1.230 31.24 1.380 35.05 1.380 35.05 1.580 40.13 1.830 46.48 1.930 49.02 2.030 51.56 Part Number 1526990-3 1526991-3 1526992-3 1526993-3 1526994-3 1526995-3 1526996-3 1526997-3 1526998-3 21 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices Standard Barrel Lug with One Stud Hole Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Color Code 8 Red 6 4 Blue Grey D .170 4.32 .170 4.32 L 1.150 29.21 1.150 29.21 Dimensions W K .350 .250 8.89 6.35 .460 .250 11.68 6.35 P .595 15.11 .595 15.11 T .078 1.98 .078 1.98 .204 5.18 1.230 31.24 .400 10.16 .250 6.35 .625 15.87 .078 1.98 .204 5.18 1.230 31.24 .530 13.46 .250 6.35 .625 15.87 Stud Size Part Number 10 1527208-3 1/4 1527209-3 10 1/4 1527210-3 1527211-3 .078 1.98 5/16 1527214-3 1527215-3 1527216-3 .252 6.40 1.410 35.81 .500 12.70 .300 7.62 .725 18.42 .108 2.74 10 1/4 .252 6.40 1.410 35.81 .640 16.26 .300 7.62 .725 18.42 .108 2.74 5/16 1527217-3 .252 6.40 1.410 35.81 .500 12.70 .300 7.62 .725 18.42 .108 2.74 3/8 1527219-3 1/4 5/16 3/8 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 3/8 1/2 3/8 1/2 3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 3/8 1/2 5/8 1527220-3 1527221-3 1527222-3 1527225-3 1527226-3 1527227-3 1527228-3 1527229-3 1527230-3 1527231-3 1527232-3 1527233-3 1527234-3 1527235-3 1527237-3 1527238-3 1527240-3 1527242-3 1527243-3 1527244-3 1527247-3 1527249-3 1527251-3 1527253-3 1527255-3 1527256-3 1527258-3 1527259-3 1527260-3 1527261-3 1527266-3 1527263-3 1527267-3 1527268-3 1527270-3 2 Brown .312 7.92 1.580 40.13 .610 15.49 .350 8.89 .825 20.96 .124 3.15 1 Green .352 8.94 1.850 46.99 .690 17.52 .400 10.16 .975 24.77 .134 3.40 1/0 Pink .393 9.98 2.010 51.05 .760 19.30 .450 11.43 1.025 26.04 .140 3.56 2/0 Black .443 11.25 2.120 53.85 .830 21.08 .450 11.43 1.025 26.04 .140 3.56 3/0 Orange .490 12.44 2.250 57.15 .910 23.11 .450 11.43 1.025 26.04 .140 3.56 4/0 Purple .548 13.92 2.330 59.18 1.020 25.91 .450 11.43 1.025 26.04 .155 3.96 250 MCM Yellow .600 15.24 2.610 66.29 1.140 28.97 .500 12.70 1.165 29.59 .186 4.72 300 MCM White .660 16.76 2.800 71.12 1.220 30.99 .550 13.97 1.235 31.37 .186 4.72 350 MCM Red .711 18.06 2.980 75.69 1.320 33.52 .550 13.97 1.275 32.39 .202 5.13 400 MCM Blue .758 19.25 3.100 78.74 1.400 35.56 .550 13.97 1.305 33.15 .218 5.54 500 MCM Brown .843 21.41 3.350 85.09 1.580 40.13 .550 13.97 1.325 33.66 .250 6.35 22 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices (Continued) Standard Barrel Lug with Two Stud Holes Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 Blue D .170 4.32 .204 5.18 L 1.740 44.20 1.900 48.26 Dimensions W K P .350 .250 1.185 8.89 6.35 30.10 .400 .250 1.295 10.16 6.35 32.89 G .625 15.88 .625 15.88 T .078 1.98 .078 1.98 4 Grey .252 6.40 2.000 50.80 .500 12.70 .300 7.62 1.315 33.40 .625 15.88 .108 2.74 2 Brown .312 7.92 .312 7.92 .352 8.94 .352 8.94 .393 9.98 .393 9.98 2.100 53.34 2.200 55.88 2.250 57.15 2.375 60.33 2.680 68.07 2.900 73.66 .610 15.49 .610 15.49 .690 17.53 .690 17.53 .760 19.30 .760 19.30 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .350 8.89 .400 10.16 1.345 34.16 1.465 37.21 1.375 34.93 1.495 37.97 1.695 43.05 1.915 48.64 .625 15.88 .750 19.05 .625 15.88 .750 19.05 .875 22.23 1.000 25.40 .124 3.15 .124 3.15 .134 3.40 .134 3.40 .140 3.56 .140 3.56 .443 11.25 2.900 73.66 .830 21.08 .350 8.89 1.805 45.85 1.000 25.40 .443 11.25 3.800 96.52 .830 21.08 .450 11.43 2.705 68.71 .490 12.45 3.200 81.28 .910 23.11 .450 11.43 .490 12.45 .548 13.92 .548 13.92 .600 15.24 .600 15.24 .660 16.76 .660 16.76 .711 18.06 .711 18.06 .758 19.25 .758 19.25 .843 21.41 .843 21.41 3.950 100.33 3.330 84.58 4.120 104.65 3.420 86.87 4.250 107.95 3.600 91.44 4.400 111.76 3.700 93.98 4.550 115.57 3.800 96.52 4.650 118.11 4.050 102.87 4.900 124.46 .910 23.11 1.020 25.91 1.020 25.91 1.140 28.96 1.140 28.96 1.220 30.99 1.220 30.99 1.320 33.53 1.320 33.53 1.400 35.56 1.400 35.56 1.580 40.13 1.580 40.13 .450 11.43 .450 11.43 .450 11.43 .450 11.43 .500 12.70 .450 11.43 .500 12.70 .450 11.43 .500 12.70 .450 11.43 .500 12.70 .450 11.43 .500 12.70 AWG Color Code 8 Red 6 1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM Green Pink Black Orange Purple Yellow White Red Blue Brown Stud Size Part Number 10 1527272-3 1/4 1527273-3 1/4 5/16 1527277-3 1527278-3 1/4 1527279-3 5/16 1527280-3 1/4 1527281-3 5/16 1527283-3 5/16 1527284-3 3/8 1527285-3 .140 3.56 5/16 3/8 1527286-3 1527287-3 1.750 44.45 .140 3.56 1/2 1527288-3 1.975 50.17 1.000 25.40 .140 3.56 3/8 1527291-3 2.725 69.22 1.975 50.17 2.765 70.23 1.975 50.17 2.805 71.25 2.035 51.69 2.835 72.01 1.995 50.67 2.845 72.26 2.005 50.93 2.855 72.52 2.025 51.44 2.815 73.03 1.750 44.45 1.000 25.40 1.750 44.45 1.000 25.40 1.750 44.45 1.000 25.40 1.750 44.45 1.000 25.40 1.750 44.45 1.000 25.40 1.750 44.45 1.000 25.40 1.750 44.45 .140 3.56 .156 3.96 .156 3.96 .186 4.72 .186 4.72 .186 4.72 .186 4.72 .202 5.13 .202 5.13 .218 5.54 .218 5.54 .250 6.35 .250 6.35 1/2 1527293-3 3/8 1527294-3 1/2 1527296-3 3/8 1527297-3 1/2 1527298-3 3/8 1527300-3 1/2 1527301-3 3/8 1527302-3 1/2 1527303-3 3/8 1527304-3 1/2 1527305-3 3/8 1527306-3 1/2 1527307-3 23 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices (Continued) Long Barrel Lug with One Stud Hole Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Color Code 8 Red 6 Blue 4 Grey D .170 4.32 .204 5.18 .252 6.40 L 1.650 41.91 1.700 43.18 1.750 41.45 Dimensions W K .350 .250 8.89 6.35 .400 .250 10.16 6.35 .500 .300 12.70 7.62 P .685 17.40 .685 17.39 .735 18.67 T .078 1.98 .078 1.98 .108 2.74 2 Brown .312 7.92 2.060 52.32 .610 15.49 .350 8.89 .825 20.96 .124 3.15 1 Green .352 8.94 2.160 54.86 .690 17.53 .350 8.89 .845 21.46 .134 3.40 1/0 Pink .393 9.98 2.350 59.69 .760 19.30 .400 10.16 .965 24.51 .140 3.56 2/0 Black .443 11.25 2.500 63.50 .830 21.08 .450 11.43 1.105 28.07 .140 3.56 3/0 Orange .490 12.45 2.700 68.58 .910 23.11 .450 11.43 1.175 29.85 .140 3.56 4/0 Purple .548 13.92 3.050 77.47 1.020 25.91 .500 12.70 1.225 31.12 .156 3.97 250 MCM Yellow .600 15.24 3.350 85.09 1.140 28.96 .500 12.70 1.275 32.39 .186 4.72 300 MCM White .660 17.64 3.500 88.90 1.220 30.98 .500 12.70 1.285 32.64 .186 4.72 350 MCM Red .711 18.05 3.700 93.98 1.320 33.53 .560 14.22 1.335 33.90 .202 5.13 400 MCM Blue .758 19.25 .843 21.41 3.900 99.06 4.500 114.30 1.400 35.56 1.580 40.13 .560 14.22 .560 14.22 1.445 36.70 1.465 37.21 .218 5.54 .250 6.35 500 MCM Brown Stud Size Part Number 10 1527309-3 1/4 1527311-3 1/4 1527313-3 1/4 5/16 3/8 1/4 5/16 3/8 5/16 3/8 1/2 5/16 3/8 1/2 5/16 3/8 1/2 5/16 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1527317-3 1527318-3 1527315-3 1527320-3 1527321-3 1527319-3 1527322-3 1527324-3 1527323-3 1527589-3 1527325-3 1527326-3 1527590-3 1527327-3 1527328-3 1527593-3 1527329-3 1527330-3 1527331-3 1527332-3 1527334-3 1527335-3 1527336-3 1527337-3 1/2 1527340-3 3/8 1/2 1527341-3 1527343-3 24 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices (Continued) Long Barrel Lug with Two Stud Holes Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 Grey D .170 4.32 .204 5.18 .252 6.40 L 2.250 57.15 2.300 58.42 2.350 59.69 Dimensions W K P .350 .250 1.266 8.89 6.35 32.15 .400 .250 1.315 10.16 6.35 33.40 .500 .300 1.335 12.70 7.62 33.91 G .625 15.88 .625 15.88 .625 15.88 T .078 1.98 .078 1.98 .108 2.74 2 Brown .312 7.93 2.800 71.12 .610 15.49 .350 8.89 1.565 39.75 .750 19.05 .124 3.15 1 Green .352 8.94 3.100 78.74 .690 17.53 .350 8.89 1.765 44.83 .750 19.05 .134 3.40 1/0 Pink .393 9.98 3.200 81.28 .760 19.30 .400 10.16 1.825 46.36 .750 19.05 .140 3.56 2/0 Black .443 11.25 4.510 114.55 .830 21.08 .620 15.75 3.095 78.61 1.750 44.45 .140 3.56 3/0 Orange .490 12.45 4.650 118.11 .910 23.11 .620 15.75 3.125 79.38 1.750 44.45 .140 3.56 4/0 Purple .548 13.92 4.950 125.73 1.020 25.91 .620 15.75 3.125 79.38 1.750 44.45 .156 3.96 250 MCM Yellow .600 15.24 5.200 132.08 1.140 28.96 .620 15.75 3.125 79.38 1.750 44.45 .186 4.72 300 MCM White .660 16.76 5.350 135.89 1.220 30.99 .620 15.75 3.135 79.63 1.750 44.45 .186 4.72 350 MCM Red .711 18.06 5.500 139.70 1.320 33.53 .620 15.75 3.135 79.63 1.750 44.45 .202 5.13 400 MCM Blue .758 19.25 5.600 142.24 1.400 35.56 .620 15.75 3.145 79.88 1.750 44.45 .218 5.54 500 MCM Brown .843 21.41 6.200 157.48 1.580 63.33 .620 15.75 3.165 80.39 1.750 44.45 .250 6.35 AWG Color Code 8 Red 6 Blue 4 Stud Size Part Number 10 1527344-3 1/4 1527347-3 1/4 1527351-3 1/4 5/16 1/4 5/16 5/16 3/8 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1527353-3 1527355-3 -- 1527357-3 1527358-3 1527359-3 1527360-3 1527361-3 1527362-3 1527363-3 1527364-3 1527365-3 1527366-3 1527367-3 1527369-3 1527370-3 1527371-3 1527373-3 1527374-3 1527375-3 1527377-3 1527378-3 25 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices (Continued) Standard Barrel Butt Splices, Color Coded Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Color Code Barrel I.D. Dim. L Part Number 8 Red Blue 4 Grey 2 Brown 1 Green 1/0 Pink 2/0 Black 3/0 Orange 4/0 Purple 250 MCM Yellow 300 MCM White 350 MCM Red 400 MCM Blue 500 MCM Brown 1.000 25.40 1.000 25.40 1.000 25.40 1.250 31.75 1.440 36.58 1.440 36.58 1.560 39.62 1.690 42.93 1.820 46.23 2.190 55.63 2.190 55.63 2.190 55.63 2.750 69.85 2.750 69.85 1527379-3 6 .170 4.32 .204 5.18 .252 6.40 .312 7.92 .352 8.94 .393 9.98 .443 11.25 .490 12.45 .548 13.92 .600 15.24 .660 16.76 .711 18.06 .758 19.25 .843 21.41 1527380-3 1527381-3 1527382-3 1527383-3 1527384-3 1527385-3 1527386-3 1527387-3 1527388-3 1527389-3 1527390-3 1527264-3 1527392-3 26 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Copper Compression Lugs and Splices (Continued) Long Barrel Butt Splices, Color Coded Wire Size Range 8 AWG to 500 MCM Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Color Code Barrel I.D. Dim. L Part Number 8 Red Blue 4 Grey 2 Brown 1 Green 1/0 Pink 2/0 Black 3/0 Orange 4/0 Purple 250 MCM Yellow 300 MCM White 350 MCM Red 400 MCM Blue 500 MCM Brown 2.000 50.80 2.000 50.80 2.000 50.80 2.000 50.80 2.250 57.15 2.250 57.15 2.380 60.45 2.500 63.50 3.000 76.20 3.620 91.95 3.680 93.47 3.930 99.82 3.930 99.82 4.930 125.22 1527393-3 6 .170 4.32 .204 5.18 .252 6.40 .312 7.92 .352 8.94 .393 9.98 .443 11.25 .490 12.45 .548 13.92 .600 15.24 .660 16.76 .711 18.06 .758 19.25 .843 21.41 1527394-3 1527395-3 1527397-3 1527398-3 1527399-3 1527400-3 1527401-3 1527402-3 1527403-3 1527404-3 1527405-3 1527406-3 1527407-3 27 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Tyco Electronics Design Sheet -- Copper Compression Lugs and Splices CUSTOMER INFORMATION: Review with Tyco Electronics Sales Engineer, Tyco Electronics Authorized Distributor, or fax to Tyco Electronics Technical Support. Company Name Your Name Address City/State Telephone Number Fax Number Cable Specifications Barrel Length (Lug) WIRE GAUGE M 8 M 1/0 M 250 MCM M STANDARD M 6 M 2/0 M 300 MCM M LONG M 4 M 3/0 M 350 MCM M 2 M 4/0 M 400 MCM M 1 M 500 MCM TYPE M STD OTHER SIZE M FLEX PRODUCTION REQUIREMENTS INITIAL QTY. DUE DATE 1ST YEAR QTY. 2ND YEAR QTY. M SPECIAL PROGRAM LIFE YRS TARGET PRICE Barrel Type Barrel Length (Splice) Sight Hole M CHAMFERED M YES M FLARED M NO M STD SINGLE CRIMP M LONG DOUBLE CRIMP Tongue Specifications M SINGLE HOLE M DOUBLE HOLE M BLANK Stud Size M M M M #8 #10 1/4 5/16 M M M M 3/8 1/2 3/4 OTHER M NARROW Special Features BARREL COLOR CODE PLATE AGENCY APPROVAL M YES M TIN M UL M NO M OTHER M OTHER M CSA Angle Specifications M SINGLE HOLE M 45 M DOUBLE HOLE M DOUBLE HOLE M OTHER M 90 Fax or Mail to: Attn: Tyco Electronics Technical Support, 2800 Fulling Mill Road, Middletown, PA 17057 Fax Number: 717-986-7575 Phone Number: 1-800-522-6752 Route to Product Manager GPL D89 28 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Heavy Duty Starter/Battery Lugs and Splices Super Lugs Wire Size Range 4 AWG to 4/0 AWG Heavier wall thickness and wider pads for greater heat sink capabilities. Longer barrels for double crimping when necessary. Color coded barrel. AWG Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 4 Optional Color Code Grey D L Dimensions W P T Stud Size .270 6.86 1.800 45.72 .525 13.34 .925 23.50 .108 2.74 1/4 5/16 Part Number Tin Tin & Color Plated Coded 1526000-2 1526003-3 1526005-2 1526006-3 .270 6.86 1.800 45.72 .640 16.26 .925 23.50 .108 2.74 3/8 1526007-2 1526012-3 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1526013-2 1526015-2 1526017-2 1526023-2 1526026-2 1526028-2 1526034-2 1526041-2 1526047-2 1526055-2 1526061-2 1526070-2 1526076-2 1526083-2 1526089-2 1526014-3 1526016-3 1526022-3 1526025-3 1526027-3 1526033-3 1526039-3 1526046-3 1526052-3 1526060-3 1526066-3 1526075-3 1526081-3 1526088-3 1526094-3 2 Green .352 8.94 2.100 53.34 .690 17.53 1.025 26.04 .134 3.40 1 Pink .393 9.98 2.150 54.61 .780 19.81 1.025 26.04 .160 4.06 1/0 Black .443 11.25 2.200 55.88 .850 21.59 1.025 26.04 .160 4.06 2/0 Orange .490 12.45 2.250 57.15 .950 24.13 1.025 26.04 .180 4.57 3/0 Purple .548 13.92 2.500 63.50 1.040 26.42 1.025 26.04 .180 4.57 4/0 Yellow .600 15.24 2.650 67.31 1.140 28.96 1.125 28.58 .186 4.72 Super Butt Splices Wire Size Range 4 AWG to 4/0 AWG Material Terminal Body -- Copper per ASTM B-75 Plating -- Tin per ASTM B-545 AWG Barrel I.D. Dim. L Wall 4 .252 6.40 .352 8.94 .393 9.98 .443 11.25 .490 12.45 .548 13.92 .600 15.24 1.800 45.72 2.100 53.34 2.150 54.61 2.200 55.88 2.250 57.15 2.500 63.50 2.650 67.31 .054 1.37 .067 1.70 .080 2.03 .080 2.03 .090 2.29 .090 2.29 .093 2.36 2 1 1/0 2/0 3/0 4/0 Part Number Tin Tin & Color Plated Coded 1526095-2 1526096-3 1526097-2 1526098-3 1526099-2 1526100-3 1526101-2 1526102-3 1526103-2 1526104-3 1526105-2 1526106-3 1526107-2 1526108-3 29 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Crimp Tooling Hand Tool Crimps seamless and copper compression lugs from 6 AWG through 4/0 Unique and simple dieinsert design reduces cost, size, and weight Compound lever design for easy crimping Length: 17.75 [450.85] Weight: 63 ounces Hand Tool Part Number -- 1526955-1 Instruction Sheet -- 408-8540 Cable Size 4 and 6 AWG 1 and 2 AWG 2/0 and 1/0 Die Part Number 1527508-1 1527505-1 1527507-1 30 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 AMP to Former AET Part Number Cross Reference AMP Part No. 1526000-2 1526003-3 1526005-2 1526006-3 1526007-2 1526012-3 1526013-2 1526014-3 1526015-2 1526016-3 1526017-2 1526022-3 1526023-2 1526025-3 1526026-2 1526027-3 1526028-2 1526033-3 1526034-2 1526039-3 1526041-2 1526046-3 1526047-2 1526052-3 1526055-2 1526060-3 1526061-2 1526066-3 1526070-2 1526075-3 1526076-2 1526081-3 1526083-2 1526088-3 1526089-2 1526094-3 1526095-2 1526096-3 1526097-2 1526098-3 1526099-2 1526100-3 1526102-3 1526103-2 1526104-3 1526106-3 1526107-2 1526108-3 1526109-1 1526109-2 1526110-1 1526110-2 1526111-1 1526111-2 1526115-1 1526115-2 1526116-1 1526116-2 1526117-1 1526117-2 1526118-1 AET Part No. 4149 4149-CC 4569 4569-CC 4389 4389-CC 2149 2149-CC 2569 2569-CC 2389 2389-CC 1149 1149-CC 1569 1569-CC 1389 1389-CC 1509 1509-CC 10389 10389-CC 10509 10509-CC 20389 20389-CC 20509 20509-CC 30389 30389-CC 30509 30509-CC 40389 40389-CC 40509 40509-CC 4009 4009-CC 2009 2009-CC 1009 1009-CC 10009-CC 20009 20009-CC 30009-CC 40009 40009-CC 8101-00 8101-01 8101-02 8101-03 8101-08-45 8101-09-45 8141-00 8141-01 8141-02 8141-03 8141-08-45 8141-09-45 8141-08-90 AMP Part No. 1526118-2 1526122-1 1526122-2 1526123-1 1526123-2 1526128-1 1526128-2 1526129-1 1526134-1 1526134-2 1526135-1 1526135-2 1526142-1 1526142-2 1526143-1 1526143-2 1526148-1 1526148-2 1526149-1 1526154-1 1526154-2 1526155-1 1526155-2 1526157-1 1526157-2 1526159-1 1526159-2 1526160-1 1526160-2 1526161-1 1526161-2 1526163-1 1526163-2 1526166-1 1526166-2 1526167-1 1526167-2 1526168-1 1526168-2 1526169-1 1526169-2 1526170-1 1526170-2 1526171-1 1526171-2 1526173-1 1526173-2 1526174-1 1526174-2 1526181-1 1526181-2 1526182-1 1526182-2 1526187-1 1526187-2 1526188-1 1526188-2 1526190-1 1526190-2 1526193-1 1526193-2 AET Part No. 8141-09-90 8561-00 8561-01 8561-02 8561-03 8142-00 8142-01 8142-02 8562-00 8562-01 8562-02 8562-03 8382-00 8382-01 8382-02 8382-03 8383-00 8383-01 8383-02 8503-00 8503-01 8503-02 8503-03 8503-08-90 8503-09-90 8503-10-90 8503-11-90 6101-00 6101-01 6101-02 6101-03 6101-08-90 6101-09-90 6141-00 6141-01 6141-02 6141-03 6141-08-45 6141-09-45 6141-08-90 6141-09-90 6141-10-45 6141-11-45 6141-10-90 6141-11-90 6561-00 6561-01 6561-02 6561-03 6142-00 6142-01 6142-02 6142-03 6562-00 6562-01 6562-02 6562-03 6562-08-90 6562-09-90 6382-00 6382-01 AMP Part No. 1526194-1 1526194-2 1526196-1 1526196-2 1526209-1 1526209-2 1526210-1 1526210-2 1526217-1 1526217-2 1526218-1 1526218-2 1526220-1 1526220-2 1526223-1 1526223-2 1526224-1 1526224-2 1526229-1 1526229-2 1526230-1 1526230-2 1526232-1 1526232-2 1526234-2 1526235-1 1526235-2 1526236-1 1526236-2 1526237-1 1526237-2 1526240-1 1526242-1 1526242-2 1526243-2 1526245-1 1526251-1 1526251-2 1526252-1 1526252-2 1526253-1 1526258-1 1526258-2 1526259-1 1526259-2 1526262-1 1526267-1 1526267-2 1526268-1 1526268-2 1526272-2 1526273-2 1526282-1 1526282-2 1526283-1 1526283-2 1526284-2 1526285-2 1526287-2 1526290-1 1526290-2 AET Part No. 6382-02 6382-03 6382-08-90 6382-09-90 6383-00 6383-01 6383-02 6383-03 6503-00 6503-01 6503-02 6503-03 6503-08-90 6503-09-90 4101-00 4101-01 4101-02 4101-03 4141-00 4141-01 4141-02 4141-03 4141-08-90 4141-09-90 4141-11-90 4561-00 4561-01 4561-02 4561-03 4561-08-45 4561-09-45 4561-10-90 4381-00 4381-01 4381-03 4381-08-90 4562-00 4562-01 4562-02 4562-03 4562-08-45 4382-00 4382-01 4382-02 4382-03 4382-10-45 4383-00 4383-01 4383-02 4383-03 4383-09-45 4383-09-90 4503-00 4503-01 4503-02 4503-03 4503-09-45 4503-09-90 4503-11-90 2141-00 2141-01 AMP Part No. 1526291-1 1526291-2 1526293-1 1526293-2 1526295-2 1526397-1 1526397-2 1526398-1 1526398-2 1526399-1 1526400-1 1526400-2 1526401-1 1526401-2 1526402-1 1526402-2 1526405-1 1526405-2 1526406-2 1526408-1 1526415-1 1526415-2 1526416-1 1526416-2 1526423-1 1526431-1 1526431-2 1526432-1 1526432-2 1526434-1 1526434-2 1526436-1 1526436-2 1526437-1 1526437-2 1526438-2 1526442-1 1526442-2 1526443-1 1526443-2 1526445-2 1526447-2 1526452-1 1526452-2 1526453-1 1526453-2 1526454-2 1526455-1 1526455-2 1526457-1 1526459-1 1526459-2 1526465-1 1526465-2 1526466-1 1526466-2 1526479-1 1526479-2 1526480-1 1526480-2 1526486-2 AET Part No. 2141-02 2141-03 2141-08-90 2141-09-90 2141-11-90 2561-00 2561-01 2561-02 2561-03 2561-08-45 2561-08-90 2561-09-90 2561-10-45 2561-11-45 2561-10-90 2561-11-90 2381-00 2381-01 2381-03 2381-08-90 2383-00 2383-01 2383-02 2383-03 2383-10-45 2503-00 2503-01 2503-02 2503-03 2503-08-90 2503-09-90 2503-10-90 2503-11-90 1141-00 1141-01 1141-03 1141-10-90 1141-11-90 1561-02 1561-03 1561-09-90 1561-11-90 1381-00 1381-01 1381-02 1381-03 1381-09-45 1381-08-90 1381-09-90 1381-10-90 1501-00 1501-01 1383-00 1383-01 1383-02 1383-03 1503-00 1503-01 1503-02 1503-03 1503-09-45 31 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 AMP to Former AET Part Number Cross Reference (Continued) AMP Part No. 1526487-2 1526490-1 1526490-2 1526491-1 1526491-2 1526596-1 1526596-2 1526597-1 1526597-2 1526698-2 1526699-1 1526699-2 1526701-2 1526704-1 1526704-2 1526705-1 1526705-2 1526706-1 1526706-2 1526707-1 1526707-2 1526708-1 1526713-1 1526713-2 1526714-1 1526714-2 1526715-2 1526716-1 1526716-2 1526719-1 1526719-2 1526720-1 1526720-2 1526726-1 1526727-1 1526731-1 1526731-2 1526732-1 1526732-2 1526735-1 1526736-1 1526738-1 1526738-2 1526739-1 1526739-2 1526743-1 1526743-2 1526745-1 1526745-2 1526746-1 1526746-2 1526747-2 1526751-1 1526751-2 1526758-1 1526758-2 1526759-1 1526759-2 1526764-1 1526764-2 1526769-1 AET Part No. 1503-09-90 10141-00 10141-01 10141-02 10141-03 10561-00 10561-01 10561-02 10561-03 10561-09-45 10561-08-90 10561-09-90 10561-11-90 10381-00 10381-01 10381-02 10381-03 10381-08-45 10381-09-45 10381-08-90 10381-09-90 10381-10-45 10501-00 10501-01 10501-02 10501-03 10501-09-45 10501-08-90 10501-09-90 10383-00 10383-01 10383-02 10383-03 10383-10-45 10383-10-90 10503-00 10503-01 10503-02 10503-03 10503-10-45 10503-10-90 20141-00 20141-01 20141-02 20141-03 20141-10-90 20141-11-90 20561-00 20561-01 20561-02 20561-03 20561-09-45 20561-10-90 20561-11-90 20381-00 20381-01 20381-02 20381-03 20381-08-45 20381-09-45 20381-08-90 AMP Part No. 1526769-2 1526770-1 1526772-1 1526781-1 1526781-2 1526782-1 1526782-2 1526783-1 1526783-2 1526784-1 1526784-2 1526786-1 1526788-1 1526793-1 1526793-2 1526794-2 1526796-2 1526799-1 1526799-2 1526800-1 1526800-2 1526804-1 1526805-1 1526805-2 1526806-1 1526806-2 1526809-1 1526810-1 1526810-2 1526813-1 1526819-1 1526819-2 1526820-1 1526820-2 1526822-1 1526822-2 1526824-1 1526830-1 1526830-2 1526831-1 1526831-2 1526837-1 1526837-2 1526838-2 1526844-1 1526844-2 1526845-2 1526848-2 1526849-1 1526849-2 1526852-1 1526852-2 1526853-1 1526853-2 1526854-1 1526854-2 1526856-1 1526856-2 1526857-1 1526862-1 1526862-2 AET Part No. 20381-09-90 20381-10-45 20381-10-90 20501-00 20501-01 20501-02 20501-03 20501-08-45 20501-09-45 20501-08-90 20501-09-90 20501-10-45 20501-10-90 30141-00 30141-01 30141-03 30141-09-90 30561-00 30561-01 30561-02 30561-03 30561-10-90 30381-00 30381-01 30381-02 30381-03 30381-08-45 30381-08-90 30381-09-90 30381-10-90 30501-00 30501-01 30501-02 30501-03 30501-08-90 30501-09-90 30501-10-45 40141-00 40141-01 40141-02 40141-03 40561-00 40561-01 40561-03 40381-00 40381-01 40381-03 40381-09-45 40381-08-90 40381-09-90 40501-00 40501-01 40501-02 40501-03 40501-08-45 40501-09-45 40501-08-90 40501-09-90 40501-10-45 40382-02 40382-03 AMP Part No. 1526863-1 1526863-2 1526868-1 1526873-1 1526873-2 1526874-1 1526874-2 1526878-2 1526879-1 1526880-1 1526883-1 1526883-2 1526884-1 1526884-2 1526892-1 1526892-2 1526893-1 1526893-2 1526896-1 1526897-2 1526899-1 1526899-2 1526901-1 1526901-2 1526911-1 1526911-2 1526912-1 1526912-2 1526913-1 1526914-1 1526914-2 1526916-1 1526918-1 1526918-2 1526922-1 1526922-2 1526923-1 1526923-2 1526928-1 1526928-2 1526929-1 1526929-2 1526934-1 1526934-2 1526937-2 1526941-1 1526941-2 1526943-1 1526943-2 1526944-1 1526944-2 1526945-1 1526945-2 1526946-1 1526946-2 1526950-2 1526961-2 1526962-2 1526963-2 1526965-2 1526966-2 AET Part No. 40382-00 40382-01 40382-10-45 40502-00 40502-01 40502-02 40502-03 40502-09-90 40502-10-45 40502-10-90 40582-00 40582-01 40582-02 40582-03 40383-00 40383-01 40383-02 40383-03 40383-08-45 40383-09-90 40383-10-45 40383-11-45 40383-10-90 40383-11-90 40503-00 40503-01 40503-02 40503-03 40503-08-45 40503-08-90 40503-09-90 40503-10-45 40503-10-90 40503-11-90 40583-00 40583-01 40583-02 40583-03 250381-00 250381-01 250381-02 250381-03 250501-00 250501-01 250501-09-90 250581-00 250581-01 250581-08-45 250581-09-45 250581-08-90 250581-09-90 250581-10-45 250581-11-45 250581-10-90 250581-11-90 A-4180 8001 6001 4001 2001 1001 AMP Part No. 1526967-2 1526968-2 1526969-2 1526970-2 1526971-2 1526972-2 1526979-2 1526980-2 1526981-2 1526982-2 1526983-2 1526984-2 1526985-2 1526987-2 1526989-2 1526990-3 1526991-3 1526992-3 1526993-3 1526994-3 1526995-3 1526996-3 1526997-3 1526998-3 1527096-3 1527115-3 1527117-3 1527119-3 1527120-3 1527121-3 1527122-3 1527123-3 1527124-3 1527125-3 1527126-3 1527127-3 1527128-3 1527129-3 1527130-3 1527131-3 1527132-3 1527135-3 1527136-3 1527137-3 1527138-3 1527139-3 1527140-3 1527141-3 1527142-3 1527143-3 1527144-3 1527146-3 1527147-3 1527148-3 1527149-3 1527150-3 1527151-3 1527152-3 1527153-3 1527153-3 1527155-3 AET Part No. 10001 20001 30001 40000 40001 40002 8001-20 6001-20 4001-20 2001-20 1001-20 10001-20 20001-20 40000-20 40002-20 8001-25 6001-25 4001-25 2001-25 1001-25 10001-25 20001-25 30001-25 40000-25 1561-60 8101-60 8141-60 8142-60 8562-60 8382-60 8383-60 8503-60 6101-60 6141-60 6142-60 6562-60 6382-60 6383-60 6503-60 4101-60 4141-60 4562-60 4382-60 4383-60 4503-60 2141-60 2561-60 2381-60 2383-60 2503-60 1141-60 1381-60 1383-60 1503-60 10141-60 10561-60 10381-60 10501-60 10383-60 10503-60 20141-60 32 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 AMP to Former AET Part Number Cross Reference (Continued) AMP Part No. 1527156-3 1527157-3 1527158-3 1527159-3 1527160-3 1527161-1 1527162-3 1527163-3 1527164-3 1527165-3 1527166-3 1527208-3 1527209-3 1527210-3 1527211-3 1527214-3 1527215-3 1527216-3 1527217-3 1527219-3 1527220-3 1527221-3 1527222-3 1527225-3 1527226-3 1527227-3 1527228-3 1527229-3 1527230-3 1527231-3 1527232-3 1527233-3 1527234-3 1527235-3 1527237-3 1527238-3 1527240-3 1527242-3 1527243-3 1527244-3 1527247-3 1527249-3 1527251-3 1527253-3 1527255-3 AET Part No. 20561-60 20381-60 20501-60 30141-60 30561-60 30381-60 30501-60 40141-60 40561-60 40381-60 40501-60 8107 8147 6107 6147 6567 4107 4147 4387 4567 2147 2567 2387 1147 1567 1387 1507 10147 10567 10387 10507 20147 20567 20387 20507 30147 30567 30387 30507 40147 40387 40507 250387 250507 300387 AMP Part No. 1527256-3 1527258-3 1527259-3 1527260-3 1527261-3 1527263-3 1527264-3 1527266-3 1527267-3 1527268-3 1527270-3 1527272-3 1527273-3 1527277-3 1527278-3 1527279-3 1527280-3 1527281-3 1527283-3 1527284-3 1527285-3 1527286-3 1527287-3 1527288-3 1527291-3 1527293-3 1527294-3 1527296-3 1527297-3 1527298-3 1527300-3 1527301-3 1527302-3 1527303-3 1527304-3 1527305-3 1527306-3 1527307-3 1527309-3 1527311-3 1527313-3 1527315-3 1527317-3 1527318-3 1527319-3 AET Part No. 300507 300587 350387 350507 350587 400507 400007 400387 500387 500507 500587 2-8107 2-6147 2-4147 2-4567 2-2147 2-2567 2-1147 2-1567 2-10567 2-10387 2-20567 2-20387 2-20507 2-30387 2-30507 2-40387 2-40507 2-250387 2-250507 2-300387 2-300507 2-350387 2-350507 2-400387 2-400507 2-500387 2-500507 L-8107 L-6147 L-4147 L-2387 L-2147 L-2567 L-1387 AMP Part No. 1527320-3 1527321-3 1527322-3 1527323-3 1527324-3 1527325-3 1527326-3 1527327-3 1527328-3 1527329-3 1527330-3 1527331-3 1527332-3 1527334-3 1527335-3 1527336-3 1527337-3 1527340-3 1527341-3 1527343-3 1527344-3 1527347-3 1527351-3 1527353-3 1527355-3 1527357-3 1527358-3 1527359-3 1527360-3 1527361-3 1527362-3 1527363-3 1527364-3 1527365-3 1527366-3 1527367-3 1527369-3 1527370-3 1527371-3 1527373-3 1527374-3 1527375-3 1527377-3 1527378-3 1527379-3 AET Part No. L-1147 L-1567 L-10567 L-10507 L-10387 L-20387 L-20507 L-30387 L-30507 L-40387 L-40507 L-250387 L-250507 L-300387 L-300507 L-350387 L-350507 L-400507 L-500387 L-500507 L2-8107 L2-6147 L2-4147 L2-2147 L2-2567 L2-1567 L2-10567 L2-10387 L2-20387 L2-20507 L2-30387 L2-30507 L2-40387 L2-40507 L2-250387 L2-250507 L2-300387 L2-300507 L2-350387 L2-350507 L2-400387 L2-400507 L2-500387 L2-500507 8007 AMP Part No. 1527380-3 1527381-3 1527382-3 1527383-3 1527384-3 1527385-3 1527386-3 1527387-3 1527388-3 1527389-3 1527390-3 1527392-3 1527393-3 1527394-3 1527395-3 1527397-3 1527398-3 1527399-3 1527400-3 1527401-3 1527402-3 1527403-3 1527404-3 1527405-3 1527406-3 1527407-3 1527589-3 1527590-3 1527593-3 AET Part No. 6007 4007 2007 1007 10007 20007 30007 40007 250007 300007 350007 500007 L-8007 L-6007 L-4007 L-2007 L-1007 L-10007 L-20007 L-30007 L-40007 L-250007 L-300007 L-350007 L-400007 L-500007 L-20567 L-30567 L-40567 AMP to Former AET Tooling Part Number Cross Reference AMP Part No. 1526955-1 1527505-1 1527507-1 1527508-1 AET Part No. T-406 5989 5991 5992 33 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Former AET to AMP Part Number Cross Reference AET Part No. 1001 1007 1009 1147 1149 1387 1389 1507 1509 1567 1569 2001 2007 2009 2147 2149 2387 2389 2567 2569 4001 4007 4009 4107 4147 4149 4387 4389 4567 4569 6001 6007 6107 6147 6567 8001 8007 8107 8147 10001 10007 10147 10387 10389 10507 10509 10567 20001 20007 20009 20147 20387 20389 20507 20509 20567 30001 30007 30147 30387 30389 AMP Part No. 1526966-2 1527383-3 1526099-2 1527225-3 1526023-2 1527227-3 1526028-2 1527228-3 1526034-2 1527226-3 1526026-2 1526965-2 1527382-3 1526097-2 1527220-3 1526013-2 1527222-3 1526017-2 1527221-3 1526015-2 1526963-2 1527381-3 1526095-2 1527215-3 1527216-3 1526000-2 1527217-3 1526007-2 1527219-3 1526005-2 1526962-2 1527380-3 1527210-3 1527211-3 1527214-3 1526961-2 1527379-3 1527208-3 1527209-3 1526967-2 1527384-3 1527229-3 1527231-3 1526041-2 1527232-3 1526047-2 1527230-3 1526968-2 1527385-3 1526103-2 1527233-3 1527235-3 1526055-2 1527237-3 1526061-2 1527234-3 1526969-2 1527386-3 1527238-3 1527242-3 1526070-2 AET Part No. 30507 30509 30567 40000 40001 40002 40007 40009 40147 40387 40389 40507 40509 2-2147 2-2567 250007 250387 250507 300007 300387 300507 300587 350007 350387 350507 350587 400007 400387 400507 500007 500387 500507 500587 2-4147 2-4567 2-6147 2-8107 10001-20 10001-25 10009-CC 1001-20 1001-25 1009-CC 10141-00 10141-01 10141-02 10141-03 10141-60 10381-00 10381-01 10381-02 10381-03 10381-08-45 10381-08-90 10381-09-45 10381-09-90 10381-10-45 10381-60 10383-00 10383-01 10383-02 AMP Part No. 1527243-3 1526076-2 1527240-3 1526970-2 1526971-2 1526972-2 1527387-3 1526107-2 1527244-3 1527247-3 1526083-2 1527249-3 1526089-2 1527279-3 1527280-3 1527388-3 1527251-3 1527253-3 1527389-3 1527255-3 1527256-3 1527258-3 1527390-3 1527259-3 1527260-3 1527261-3 1527264-3 1527266-3 1527263-3 1527392-3 1527267-3 1527268-3 1527270-3 1527277-3 1527278-3 1527273-3 1527272-3 1526984-2 1526995-3 1526102-3 1526983-2 1526994-3 1526100-3 1526490-1 1526490-2 1526491-1 1526491-2 1527149-3 1526704-1 1526704-2 1526705-1 1526705-2 1526706-1 1526707-1 1526706-2 1526707-2 1526708-1 1527151-3 1526719-1 1526719-2 1526720-1 AET Part No. 10383-03 10383-10-45 10383-10-90 10383-60 10389-CC 10501-00 10501-01 10501-02 10501-03 10501-08-90 10501-09-45 10501-09-90 10501-60 10503-00 10503-01 10503-02 10503-03 10503-10-45 10503-10-90 10503-60 10509-CC 10561-00 10561-01 10561-02 10561-03 10561-08-90 10561-09-45 10561-09-90 10561-11-90 10561-60 1141-00 1141-01 1141-03 1141-10-90 1141-11-90 1141-60 1149-CC 1381-00 1381-01 1381-02 1381-03 1381-08-90 1381-09-45 1381-09-90 1381-10-90 1381-60 1383-00 1383-01 1383-02 1383-03 1383-60 1389-CC 1501-00 1501-01 1503-00 1503-01 1503-02 1503-03 1503-09-45 1503-09-90 1503-60 AMP Part No. 1526720-2 1526726-1 1526727-1 1527153-3 1526046-3 1526713-1 1526713-2 1526714-1 1526714-2 1526716-1 1526715-2 1526716-2 1527152-3 1526731-1 1526731-2 1526732-1 1526732-2 1526735-1 1526736-1 1527153-3 1526052-3 1526596-1 1526596-2 1526597-1 1526597-2 1526699-1 1526698-2 1526699-2 1526701-2 1527150-3 1526437-1 1526437-2 1526438-2 1526442-1 1526442-2 1527144-3 1526025-3 1526452-1 1526452-2 1526453-1 1526453-2 1526455-1 1526454-2 1526455-2 1526457-1 1527146-3 1526465-1 1526465-2 1526466-1 1526466-2 1527147-3 1526033-3 1526459-1 1526459-2 1526479-1 1526479-2 1526480-1 1526480-2 1526486-2 1526487-2 1527148-3 AET Part No. 1509-CC 1561-02 1561-03 1561-09-90 1561-11-90 1561-60 1569-CC 20001-20 20001-25 20009-CC 2001-20 2001-25 2009-CC 20141-00 20141-01 20141-02 20141-03 20141-10-90 20141-11-90 20141-60 20381-00 20381-01 20381-02 20381-03 20381-08-45 20381-08-90 20381-09-45 20381-09-90 20381-10-45 20381-10-90 20381-60 20389-CC 20501-00 20501-01 20501-02 20501-03 20501-08-45 20501-08-90 20501-09-45 20501-09-90 20501-10-45 20501-10-90 20501-60 20509-CC 20561-00 20561-01 20561-02 20561-03 20561-09-45 20561-10-90 20561-11-90 20561-60 2-10387 2-10567 2-1147 2141-00 2141-01 2141-02 2141-03 2141-08-90 2141-09-90 AMP Part No. 1526039-3 1526443-1 1526443-2 1526445-2 1526447-2 1527096-3 1526027-3 1526985-2 1526996-3 1526104-3 1526982-2 1526993-3 1526098-3 1526738-1 1526738-2 1526739-1 1526739-2 1526743-1 1526743-2 1527155-3 1526758-1 1526758-2 1526759-1 1526759-2 1526764-1 1526769-1 1526764-2 1526769-2 1526770-1 1526772-1 1527157-3 1526060-3 1526781-1 1526781-2 1526782-1 1526782-2 1526783-1 1526784-1 1526783-2 1526784-2 1526786-1 1526788-1 1527158-3 1526066-3 1526745-1 1526745-2 1526746-1 1526746-2 1526747-2 1526751-1 1526751-2 1527156-3 1527285-3 1527284-3 1527281-3 1526290-1 1526290-2 1526291-1 1526291-2 1526293-1 1526293-2 34 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Former AET to AMP Part Number Cross Reference (Continued) AET Part No. 2141-11-90 2141-60 2149-CC 2-1567 2-20387 2-20507 2-20567 2-250387 2-250507 2-300387 2-300507 2-30387 2-30507 2-350387 2-350507 2381-00 2381-01 2381-03 2381-08-90 2381-60 2383-00 2383-01 2383-02 2383-03 2383-10-45 2383-60 2389-CC 2-400387 2-400507 2-40387 2-40507 2-500387 2-500507 2503-00 2503-01 2503-02 2503-03 2503-08-90 2503-09-90 2503-10-90 2503-11-90 2503-60 250381-00 250381-01 250381-02 250381-03 250501-00 250501-01 250501-09-90 250581-00 250581-01 250581-08-45 250581-08-90 250581-09-45 250581-09-90 250581-10-45 250581-10-90 250581-11-45 250581-11-90 2561-00 2561-01 AMP Part No. 1526295-2 1527139-3 1526014-3 1527283-3 1527287-3 1527288-3 1527286-3 1527297-3 1527298-3 1527300-3 1527301-3 1527291-3 1527293-3 1527302-3 1527303-3 1526405-1 1526405-2 1526406-2 1526408-1 1527141-3 1526415-1 1526415-2 1526416-1 1526416-2 1526423-1 1527142-3 1526022-3 1527304-3 1527305-3 1527294-3 1527296-3 1527306-3 1527307-3 1526431-1 1526431-2 1526432-1 1526432-2 1526434-1 1526434-2 1526436-1 1526436-2 1527143-3 1526928-1 1526928-2 1526929-1 1526929-2 1526934-1 1526934-2 1526937-2 1526941-1 1526941-2 1526943-1 1526944-1 1526943-2 1526944-2 1526945-1 1526946-1 1526945-2 1526946-2 1526397-1 1526397-2 AET Part No. 2561-02 2561-03 2561-08-45 2561-08-90 2561-09-90 2561-10-45 2561-10-90 2561-11-45 2561-11-90 2561-60 2569-CC 30001-25 30009-CC 30141-00 30141-01 30141-03 30141-09-90 30141-60 30381-00 30381-01 30381-02 30381-03 30381-08-45 30381-08-90 30381-09-90 30381-10-90 30381-60 30389-CC 30501-00 30501-01 30501-02 30501-03 30501-08-90 30501-09-90 30501-10-45 30501-60 30509-CC 30561-00 30561-01 30561-02 30561-03 30561-10-90 30561-60 40000-20 40000-25 40002-20 40009-CC 4001-20 4001-25 4009-CC 40141-00 40141-01 40141-02 40141-03 40141-60 40381-00 40381-01 40381-03 40381-08-90 40381-09-45 40381-09-90 AMP Part No. 1526398-1 1526398-2 1526399-1 1526400-1 1526400-2 1526401-1 1526402-1 1526401-2 1526402-2 1527140-3 1526016-3 1526997-3 1526106-3 1526793-1 1526793-2 1526794-2 1526796-2 1527159-3 1526805-1 1526805-2 1526806-1 1526806-2 1526809-1 1526810-1 1526810-2 1526813-1 1527161-1 1526075-3 1526819-1 1526819-2 1526820-1 1526820-2 1526822-1 1526822-2 1526824-1 1527162-3 1526081-3 1526799-1 1526799-2 1526800-1 1526800-2 1526804-1 1527160-3 1526987-2 1526998-3 1526989-2 1526108-3 1526981-2 1526992-3 1526096-3 1526830-1 1526830-2 1526831-1 1526831-2 1527163-3 1526844-1 1526844-2 1526845-2 1526849-1 1526848-2 1526849-2 AET Part No. 40381-60 40382-00 40382-01 40382-02 40382-03 40382-10-45 40383-00 40383-01 40383-02 40383-03 40383-08-45 40383-09-90 40383-10-45 40383-10-90 40383-11-45 40383-11-90 40389-CC 40501-00 40501-01 40501-02 40501-03 40501-08-45 40501-08-90 40501-09-45 40501-09-90 40501-10-45 40501-60 40502-00 40502-01 40502-02 40502-03 40502-09-90 40502-10-45 40502-10-90 40503-00 40503-01 40503-02 40503-03 40503-08-45 40503-08-90 40503-09-90 40503-10-45 40503-10-90 40503-11-90 40509-CC 40561-00 40561-01 40561-03 40561-60 40582-00 40582-01 40582-02 40582-03 40583-00 40583-01 40583-02 40583-03 4101-00 4101-01 4101-02 4101-03 AMP Part No. 1527165-3 1526863-1 1526863-2 1526862-1 1526862-2 1526868-1 1526892-1 1526892-2 1526893-1 1526893-2 1526896-1 1526897-2 1526899-1 1526901-1 1526899-2 1526901-2 1526088-3 1526852-1 1526852-2 1526853-1 1526853-2 1526854-1 1526856-1 1526854-2 1526856-2 1526857-1 1527166-3 1526873-1 1526873-2 1526874-1 1526874-2 1526878-2 1526879-1 1526880-1 1526911-1 1526911-2 1526912-1 1526912-2 1526913-1 1526914-1 1526914-2 1526916-1 1526918-1 1526918-2 1526094-3 1526837-1 1526837-2 1526838-2 1527164-3 1526883-1 1526883-2 1526884-1 1526884-2 1526922-1 1526922-2 1526923-1 1526923-2 1526223-1 1526223-2 1526224-1 1526224-2 AET Part No. 4101-60 4141-00 4141-01 4141-02 4141-03 4141-08-90 4141-09-90 4141-11-90 4141-60 4149-CC 4381-00 4381-01 4381-03 4381-08-90 4382-00 4382-01 4382-02 4382-03 4382-10-45 4382-60 4383-00 4383-01 4383-02 4383-03 4383-09-45 4383-09-90 4383-60 4389-CC 4503-00 4503-01 4503-02 4503-03 4503-09-45 4503-09-90 4503-11-90 4503-60 4561-00 4561-01 4561-02 4561-03 4561-08-45 4561-09-45 4561-10-90 4562-00 4562-01 4562-02 4562-03 4562-08-45 4562-60 4569-CC 6001-20 6001-25 6101-00 6101-01 6101-02 6101-03 6101-08-90 6101-09-90 6101-60 6141-00 6141-01 AMP Part No. 1527131-3 1526229-1 1526229-2 1526230-1 1526230-2 1526232-1 1526232-2 1526234-2 1527132-3 1526003-3 1526242-1 1526242-2 1526243-2 1526245-1 1526258-1 1526258-2 1526259-1 1526259-2 1526262-1 1527136-3 1526267-1 1526267-2 1526268-1 1526268-2 1526272-2 1526273-2 1527137-3 1526012-3 1526282-1 1526282-2 1526283-1 1526283-2 1526284-2 1526285-2 1526287-2 1527138-3 1526235-1 1526235-2 1526236-1 1526236-2 1526237-1 1526237-2 1526240-1 1526251-1 1526251-2 1526252-1 1526252-2 1526253-1 1527135-3 1526006-3 1526980-2 1526991-3 1526160-1 1526160-2 1526161-1 1526161-2 1526163-1 1526163-2 1527124-3 1526166-1 1526166-2 35 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Former AET to AMP Part Number Cross Reference (Continued) AET Part No. 6141-02 6141-03 6141-08-45 6141-08-90 6141-09-45 6141-09-90 6141-10-45 6141-10-90 6141-11-45 6141-11-90 6141-60 6142-00 6142-01 6142-02 6142-03 6142-60 6382-00 6382-01 6382-02 6382-03 6382-08-90 6382-09-90 6382-60 6383-00 6383-01 6383-02 6383-03 6383-60 6503-00 6503-01 6503-02 6503-03 6503-08-90 6503-09-90 6503-60 6561-00 6561-01 6561-02 6561-03 6562-00 6562-01 6562-02 6562-03 6562-08-90 6562-09-90 AMP Part No. 1526167-1 1526167-2 1526168-1 1526169-1 1526168-2 1526169-2 1526170-1 1526171-1 1526170-2 1526171-2 1527125-3 1526181-1 1526181-2 1526182-1 1526182-2 1527126-3 1526193-1 1526193-2 1526194-1 1526194-2 1526196-1 1526196-2 1527128-3 1526209-1 1526209-2 1526210-1 1526210-2 1527129-3 1526217-1 1526217-2 1526218-1 1526218-2 1526220-1 1526220-2 1527130-3 1526173-1 1526173-2 1526174-1 1526174-2 1526187-1 1526187-2 1526188-1 1526188-2 1526190-1 1526190-2 AET Part No. 6562-60 8001-20 8001-25 8101-00 8101-01 8101-02 8101-03 8101-08-45 8101-09-45 8101-60 8141-00 8141-01 8141-02 8141-03 8141-08-45 8141-08-90 8141-09-45 8141-09-90 8141-60 8142-00 8142-01 8142-02 8142-60 8382-00 8382-01 8382-02 8382-03 8382-60 8383-00 8383-01 8383-02 8383-60 8503-00 8503-01 8503-02 8503-03 8503-08-90 8503-09-90 8503-10-90 8503-11-90 8503-60 8561-00 8561-01 8561-02 8561-03 AMP Part No. 1527127-3 1526979-2 1526990-3 1526109-1 1526109-2 1526110-1 1526110-2 1526111-1 1526111-2 1527115-3 1526115-1 1526115-2 1526116-1 1526116-2 1526117-1 1526118-1 1526117-2 1526118-2 1527117-3 1526128-1 1526128-2 1526129-1 1527119-3 1526142-1 1526142-2 1526143-1 1526143-2 1527121-3 1526148-1 1526148-2 1526149-1 1527122-3 1526154-1 1526154-2 1526155-1 1526155-2 1526157-1 1526157-2 1526159-1 1526159-2 1527123-3 1526122-1 1526122-2 1526123-1 1526123-2 AET Part No. 8562-00 8562-01 8562-02 8562-03 8562-60 A-4180 L-10007 L-1007 L-10387 L-10507 L-10567 L-1147 L-1387 L-1567 L-20007 L-2007 L-20387 L-20507 L-20567 L2-10387 L2-10567 L-2147 L2-1567 L2-20387 L2-20507 L2-2147 L2-250387 L2-250507 L2-2567 L2-300387 L2-300507 L2-30387 L2-30507 L2-350387 L2-350507 L-2387 L2-400387 L2-400507 L2-40387 L2-40507 L2-4147 L-250007 L2-500387 L2-500507 L-250387 AMP Part No. 1526134-1 1526134-2 1526135-1 1526135-2 1527120-3 1526950-2 1527399-3 1527398-3 1527324-3 1527323-3 1527322-3 1527320-3 1527319-3 1527321-3 1527400-3 1527397-3 1527325-3 1527326-3 1527589-3 1527359-3 1527358-3 1527317-3 1527357-3 1527360-3 1527361-3 1527353-3 1527366-3 1527367-3 1527355-3 1527369-3 1527370-3 1527362-3 1527363-3 1527371-3 1527373-3 1527315-3 1527374-3 1527375-3 1527364-3 1527365-3 1527351-3 1527403-3 1527377-3 1527378-3 1527331-3 AET Part No. L-250507 L-2567 L2-6147 L2-8107 L-300007 L-30007 L-300387 L-300507 L-30387 L-30507 L-30567 L-350007 L-350387 L-350507 L-400007 L-40007 L-400507 L-4007 L-40387 L-40507 L-40567 L-4147 L-500007 L-500387 L-500507 L-6007 L-6147 L-8007 L-8107 AMP Part No. 1527332-3 1527318-3 1527347-3 1527344-3 1527404-3 1527401-3 1527334-3 1527335-3 1527327-3 1527328-3 1527590-3 1527405-3 1527336-3 1527337-3 1527406-3 1527402-3 1527340-3 1527395-3 1527329-3 1527330-3 1527593-3 1527313-3 1527407-3 1527341-3 1527343-3 1527394-3 1527311-3 1527393-3 1527309-3 Former AET to AMP Tooling Part Number Cross Reference AET Part No. 5989 5991 5992 T-406 AMP Part No. 1527505-1 1527507-1 1527508-1 1526955-1 36 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Part Number Index Part No. 1526000-2 1526003-3 1526005-2 1526006-3 1526007-2 1526012-3 1526013-2 1526014-3 1526015-2 1526016-3 1526017-2 1526022-3 1526023-2 1526025-3 1526026-2 1526027-3 1526028-2 1526033-3 1526034-2 1526039-3 1526041-2 1526046-3 1526047-2 1526052-3 1526055-2 1526060-3 1526061-2 1526066-3 1526070-2 1526075-3 1526076-2 1526081-3 1526083-2 1526088-3 1526089-2 1526094-3 1526095-2 1526096-3 1526097-2 1526098-3 1526099-2 1526100-3 1526101-2 1526102-3 1526103-2 1526104-3 1526105-2 1526106-3 1526107-2 1526108-3 1526109-1 1526109-2 1526110-1 1526110-2 1526111-1 1526111-2 1526115-1 1526115-2 1526116-1 1526116-2 1526117-1 1526117-2 Page 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 12 12 14 14 16 16 12 12 14 14 16 16 Part No. 1526118-1 1526118-2 1526122-1 1526122-2 1526123-1 1526123-2 1526128-1 1526128-2 1526129-1 1526134-1 1526134-2 1526135-1 1526135-2 1526142-1 1526142-2 1526143-1 1526143-2 1526148-1 1526148-2 1526149-1 1526154-1 1526154-2 1526155-1 1526155-2 1526157-1 1526157-2 1526159-1 1526159-2 1526160-1 1526160-2 1526161-1 1526161-2 1526163-1 1526163-2 1526166-1 1526166-2 1526167-1 1526167-2 1526168-1 1526168-2 1526169-1 1526169-2 1526170-1 1526170-2 1526171-1 1526171-2 1526173-1 1526173-2 1526174-1 1526174-2 1526181-1 1526181-2 1526182-1 1526182-2 1526187-1 1526187-2 1526188-1 1526188-2 1526190-1 1526190-2 1526193-1 1526193-2 Page 16 16 12 12 14 14 12 12 14 12 12 14 14 12 12 14 14 12 12 14 12 12 14 14 16 16 18 18 12 12 14 14 16 16 12 12 14 14 16 16 16 16 18 18 18 18 12 12 14 14 12 12 14 14 12 12 14 14 16 16 12 12 Part No. 1526194-1 1526194-2 1526196-1 1526196-2 1526209-1 1526209-2 1526210-1 1526210-2 1526217-1 1526217-2 1526218-1 1526218-2 1526220-1 1526220-2 1526223-1 1526223-2 1526224-1 1526224-2 1526229-1 1526229-2 1526230-1 1526230-2 1526232-1 1526232-2 1526234-2 1526235-1 1526235-2 1526236-1 1526236-2 1526237-1 1526237-2 1526240-1 1526242-1 1526242-2 1526243-2 1526245-1 1526251-1 1526251-2 1526252-1 1526252-2 1526253-1 1526258-1 1526258-2 1526259-1 1526259-2 1526262-1 1526267-1 1526267-2 1526268-1 1526268-2 1526272-2 1526273-2 1526282-1 1526282-2 1526283-1 1526283-2 1526284-2 1526285-2 1526287-2 1526290-1 1526290-2 1526291-1 Page 14 14 16 16 12 12 14 14 12 12 14 14 16 16 12 12 14 14 12 12 14 14 16 16 18 12 12 14 14 16 16 18 12 12 14 16 12 12 14 14 16 12 12 14 14 18 12 12 14 14 16 16 12 12 14 14 16 16 18 12 12 14 Part No. 1526291-2 1526293-1 1526293-2 1526295-2 1526397-1 1526397-2 1526398-1 1526398-2 1526399-1 1526400-1 1526400-2 1526401-1 1526401-2 1526402-1 1526402-2 1526405-1 1526405-2 1526406-2 1526408-1 1526415-1 1526415-2 1526416-1 1526416-2 1526423-1 1526431-1 1526431-2 1526432-1 1526432-2 1526434-1 1526434-2 1526436-1 1526436-2 1526437-1 1526437-2 1526438-2 1526442-1 1526442-2 1526443-1 1526443-2 1526445-2 1526447-2 1526452-1 1526452-2 1526453-1 1526453-2 1526454-2 1526455-1 1526455-2 1526457-1 1526459-1 1526459-2 1526465-1 1526465-2 1526466-1 1526466-2 1526479-1 1526479-2 1526480-1 1526480-2 1526486-2 1526487-2 1526490-1 Page 14 16 16 18 12 12 14 14 16 16 16 18 18 18 18 12 12 14 16 12 12 14 14 18 12 12 14 14 16 16 18 18 12 12 14 18 18 14 14 16 18 12 12 14 14 16 16 16 18 12 12 12 12 14 14 12 12 14 14 16 16 12 37 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Part Number Index (Continued) Part No. 1526490-2 1526491-1 1526491-2 1526596-1 1526596-2 1526597-1 1526597-2 1526701-2 1526704-1 1526704-2 1526705-1 1526705-2 1526706-1 1526706-2 1526707-1 1526707-2 1526708-1 1526713-1 1526713-2 1526714-1 1526714-2 1526715-2 1526716-1 1526716-2 1526719-1 1526719-2 1526720-1 1526720-2 1526726-1 1526727-1 1526731-1 1526731-2 1526732-1 1526732-2 1526735-1 1526736-1 1526738-1 1526738-2 1526739-1 1526739-2 1526743-1 1526743-2 1526745-1 1526745-2 1526746-1 1526746-2 1526747-2 1526751-1 1526751-2 1526758-1 1526758-2 1526759-1 1526759-2 1526764-1 1526764-2 1526769-1 1526769-2 1526770-1 1526772-1 1526781-1 1526781-2 1526782-1 Page 12 14 14 12 12 14 14 18 12 12 14 14 17 17 17 17 18 12 12 14 14 17 17 17 12 12 14 14 18 18 12 12 14 14 18 18 13 13 15 15 18 18 13 13 15 15 17 18 18 13 13 15 15 17 17 17 17 18 18 13 13 15 Part No. 1526782-2 1526783-1 1526783-2 1526784-1 1526784-2 1526786-1 1526788-1 1526793-1 1526793-2 1526794-2 1526796-2 1526799-1 1526799-2 1526800-1 1526800-2 1526804-1 1526805-1 1526805-2 1526806-1 1526806-2 1526809-1 1526810-1 1526810-2 1526813-1 1526819-1 1526819-2 1526820-1 1526820-2 1526822-1 1526822-2 1526824-1 1526830-1 1526830-2 1526831-1 1526831-2 1526837-1 1526837-2 1526838-2 1526844-1 1526844-2 1526845-2 1526848-2 1526849-1 1526849-2 1526852-1 1526852-2 1526853-1 1526853-2 1526854-1 1526854-2 1526856-1 1526856-2 1526857-1 1526862-1 1526862-2 1526863-1 1526863-2 1526868-1 1526873-1 1526873-2 1526874-1 1526874-2 Page 15 17 17 17 17 18 18 13 13 15 17 13 13 15 15 18 13 13 15 15 17 17 17 18 13 13 15 15 17 17 18 13 13 15 15 13 13 15 13 13 15 17 17 17 13 13 15 15 17 17 17 17 18 15 15 13 13 18 13 13 15 15 Part No. 1526878-2 1526879-1 1526880-1 1526883-1 1526883-2 1526884-1 1526884-2 1526892-1 1526892-2 1526893-1 1526893-2 1526896-1 1526897-2 1526899-1 1526899-2 1526901-1 1526901-2 1526911-1 1526911-2 1526912-1 1526912-2 1526913-1 1526914-1 1526914-2 1526916-1 1526918-1 1526918-2 1526922-1 1526922-2 1526923-1 1526923-2 1526928-1 1526928-2 1526929-1 1526929-2 1526934-1 1526934-2 1526937-2 1526941-1 1526941-2 1526945-1 1526945-2 1526946-1 1526946-2 1526950-2 1526961-2 1526962-2 1526963-2 1526965-2 1526966-2 1526967-2 1526968-2 1526969-2 1526970-2 1526971-2 1526972-2 1526979-2 1526980-2 1526981-2 1526982-2 1526983-2 1526984-2 Page 17 18 18 13 13 15 15 13 13 15 15 17 17 18 18 18 18 13 13 15 15 17 17 17 18 18 18 13 13 15 15 13 13 15 15 13 13 17 13 13 18 18 18 18 10 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 Part No. 1526985-2 1526987-2 1526989-2 1526990-3 1526991-3 1526992-3 1526993-3 1526994-3 1526995-3 1526996-3 1526997-3 1526998-3 1527096-3 1527115-3 1527117-3 1527119-3 1527120-3 1527121-3 1527122-3 1527123-3 1527124-3 1527125-3 1527126-3 1527127-3 1527128-3 1527129-3 1527130-3 1527131-3 1527132-3 1527135-3 1527136-3 1527137-3 1527138-3 1527139-3 1527140-3 1527141-3 1527142-3 1527143-3 1527144-3 1527146-3 1527147-3 1527148-3 1527149-3 1527150-3 1527151-3 1527152-3 1527153-3 1527154-3 1527155-3 1527156-3 1527157-3 1527158-3 1527159-3 1527160-3 1527161-1 1527162-3 1527163-3 1527164-3 1527165-3 1527166-3 1527208-3 1527209-3 Page 19 19 19 21 21 21 21 21 21 21 21 21 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 22 38 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com Catalog 1308674 Heavy Duty Seamless Terminals & Splices Issued 4-02 Part Number Index (Continued) Part No. 1527210-3 1527211-3 1527214-3 1527215-3 1527216-3 1527217-3 1527219-3 1527220-3 1527221-3 1527222-3 1527225-3 1527226-3 1527227-3 1527228-3 1527229-3 1527230-3 1527231-3 1527232-3 1527233-3 1527234-3 1527235-3 1527237-3 1527238-3 1527240-3 1527242-3 1527243-3 1527244-3 1527247-3 1527249-3 1527251-3 1527253-3 1527255-3 1527256-3 1527258-3 1527259-3 1527260-3 1527261-3 1527263-3 1527264-3 1527266-3 1527267-3 1527268-3 Page 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 26 22 22 22 Part No. 1527270-3 1527272-3 1527273-3 1527277-3 1527278-3 1527279-3 1527280-3 1527281-3 1527283-3 1527284-3 1527285-3 1527286-3 1527287-3 1527288-3 1527291-3 1527293-3 1527294-3 1527296-3 1527297-3 1527298-3 1527300-3 1527301-3 1527302-3 1527303-3 1527304-3 1527305-3 1527306-3 1527307-3 1527309-3 1527311-3 1527313-3 1527315-3 1527317-3 1527318-3 1527319-3 1527320-3 1527321-3 1527322-3 1527323-3 1527324-3 1527325-3 1527326-3 Page 22 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Part No. 1527327-3 1527328-3 1527329-3 1527330-3 1527331-3 1527332-3 1527334-3 1527335-3 1527336-3 1527337-3 1527340-3 1527341-3 1527343-3 1527344-3 1527347-3 1527351-3 1527353-3 1527355-3 1527357-3 1527358-3 1527359-3 1527360-3 1527361-3 1527362-3 1527363-3 1527364-3 1527365-3 1527366-3 1527367-3 1527369-3 1527370-3 1527371-3 1527373-3 1527374-3 1527375-3 1527377-3 1527378-3 1527379-3 1527380-3 1527381-3 1527382-3 1527383-3 Page 24 24 24 24 24 24 24 24 24 24 24 24 24 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 26 26 26 26 26 Part No. 1527384-3 1527385-3 1527386-3 1527387-3 1527388-3 1527389-3 1527390-3 1527392-3 1527393-3 1527394-3 1527395-3 1527397-3 1527398-3 1527399-3 1527400-3 1527401-3 1527402-3 1527403-3 1527404-3 1527405-3 1527406-3 1527407-3 1527473-2 1527480-2 1527514-2 1527516-2 1527523-1 1527526-2 1527529-2 1527530-2 1527531-2 1527539-2 1527546-2 1527548-2 1527555-2 1527589-3 1527590-3 1527593-3 Page 26 26 26 26 26 26 26 26 27 27 27 27 27 27 27 27 27 27 27 27 27 27 10 10 10 10 10 10 10 10 10 10 10 10 10 24 24 24 Tooling Part Number Index Part No. 1526955-1 1527505-1 1527507-1 1527508-1 Page 30 30 30 30 39 1308674-5M-LUG-FP-04-02 Printed in the U.S.A. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 www.tycoelectronics.com TYCO ELECTRONICS CORPORATION HARRISBURG, PA 17105 H E A V Y D U T Y T E R M I N A L S & S E A M L E S S S P L I C E S